Cad Plating SOW.pdf

Motor Generator Cad Plating Statement of Work 1 May 2025

DELIVERY ORDER (DO)

STATEMENT OF WORK (SOW)

FOR

CADMIUM PLATING SERVICES

LAUNCH FACILITY (LF) \

LAUNCH CONTROL CENTER (LCC)

MOTOR GENERATORS

309th Electronics Maintenance Group (309 EMXG) Hill AFB, UT

2 May 2025

DISTRIBUTION STATEMENT A

Approved for public release; distribution is unlimited.

Motor Generator Cad Plating Statement of Work 2 May 2025

1.0 Scope

This Statement of Work (SOW) outlines the requirements for Brush Cadmium Plating on Minuteman III Launch Facility (LF) and Launch Control Center (LCC) Motor Generator (MG) components in accordance with AP/TS 5.8 Sections 1 and 3 and SAE AMS-QQ-P-416 Type I, Class 2. The objective is to restore corrosion protection and minimum bonding resistance on exposed steel surfaces of MG components.

The work shall be performed using the Rapid Electroplating Process (REP) as specified in Section 1 of AP/TS 5.8. Section 2 will not be used since Dalistick equipment is not available. Operator certification and quality compliance per Section 3 shall be required.

2.0 Applicable Documents

The contractor shall comply with the latest versions of the following industry standards. In the event of conflicting information, AP/TS 5.8 shall take precedence over other listed standards.

• AP/TS 5.8, Sections 1 & 3 – Brush Cadmium Plating Requirements

• AMS-QQ-P-416 Type I, Class 2 – Cadmium Plating Specification

• ASTM B-571 – Standard Practice for Qualitative Testing of Metallic Coatings

3.0 Requirements

3.1 Surface Preparation

The contractor shall:

• Degrease all surfaces using Isopropyl Alcohol as specified in AP/TS 5.8, Section 1, 3.1.1.

• Remove existing coatings, rust, or corrosion using abrasive material (#150 grit) or power polishing.

• Apply Rapid Activator No. 3 per AP/TS 5.8, Section 1, 4.1.2 to prepare the surface.

3.2 Cadmium Plating Process

The contractor shall:

• Perform Brush Cadmium Plating using the Rapid Electroplating Process in accordance with AP/TS 5.8, Section 1, 5.0.

• Ensure plating meets the required thickness of 0.0003-0.0005 inches for bare steel and 0.0003-

0.001 inches for repair areas.

• Maintain plating rate at approximately 0.0005 inches per 4 square inches per 40-50 seconds.

• Conduct plating adhesion and thickness testing per ASTM B-571.

• Follow operator certification requirements as outlined in AP/TS 5.8, Section 3.

3.3 Inspection and Quality Assurance

The contractor shall:

• Perform Non-Destructive Testing (NDT) to verify structural integrity.

• Conduct visual and dimensional inspections to confirm plating thickness meets SAE AMS-QQ-P-

416 Type I, Class 2 requirements.

• Provide a Process Completion Certification (CDRL A002) with each plated component.

• Notify the Government Program Manager (PM) and Procurement Contracting Officer

(PCO) immediately if an asset is suspected to be Beyond Economical Repair (BER).

3.4 Operator Certification

• All personnel performing Cadmium Plating must be certified annually as required by AP/TS 5.8, Section 3.

• Operators must pass adhesion, thickness, and workmanship testing using certification samples per

AMS-QQ-P-416.

• Certification results shall be documented and submitted to the Government.

3.5 Packaging and Delivery

The contractor shall:

• Package components per MIL-STD-2073 to prevent damage during transit.

• Clearly label components with part number, contract number, plating specification, and inspection results.

• Notify the Government at least 2 business days before shipment and provide tracking details.

• Deliver completed components to Hill AFB, UT, or another designated Government facility.

4.0 Deliverables

The contractor shall provide:

• Plated components per task order specifications.

• Inspection reports detailing plating thickness, adhesion, and NDT results. [CDRL A001]

• Certificate of Conformance (CoC) for each plated component. [CDRL A002]

• Process Completion Certification. [CDRL A003]

5.0 Period of Performance

This is a five year Blanket Purchase Agreement (BPA). Work shall be completed within 21 days of receipt of each order.

6.0 Place of Performance

All work shall be performed at the contractor’s facility, with quality inspections and acceptance at:

526 EMXS/CLEA

5832 H Ave BLD 843 Bay L Hill, AFB UT 84056

7.0 Parts List for Cadmium Plating

Drawing Number

LF MG LCC MG Component Title

401323 X

Bed Plate 501290 X

AC & DC Motor Frame

501332 X

Alternator Frame 501345 X

Control Cabinet Enclosure

301346 X

Control Cabinet Panel 1005299 X Bed Plate 1005306 X

Control Cabinet Enclosure

1005312 X

AC & DC Motor Frame 1005729

X Motor Framed Machined Assembly

8.0 Government-Furnished Property (GFP)

The Government will provide:

• Technical drawings and plating specifications.

• Component parts requiring cadmium plating.

• Inspection and testing criteria.

Government Furnished Property (GFP) will be issued via hand receipt to the contractor when repairs are needed. The contractor shall safeguard all GFP placed into the contractor’s care.

The contractor shall record and report promptly (within one hour) to the contracting officer or 526 EMXS/MXDPAA all available facts relating to each instance of damage to Government property.

9.0 Quality Assurance & Compliance

• The contractor shall implement a Quality Control Plan (QCP) to ensure all plating meets required specifications.

• The Government reserves the right to perform on-site inspections at any stage of the plating process.

• Any non-conforming components shall be reworked at no additional cost to the Government.

10.0 Security & Safety

• The contractor shall comply with AFMAN 91-203 for workplace safety.

• All personnel handling Government property must adhere to AFI 16-1406 security requirements.

11.0 Points of Contact

Government POC:

John H. Knight, Supervisor, 526 EMXS/MXDXX Email: john.knight.1@us.af.mil | DSN: 586-3433

Skylar M. Wallace, Ground Power Supervisor, 526 EMXS/MXDPBI Email: skyler.wallace.@us.af.mil | DSN: 586-5410