Purchase Specification - T20

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Horizontal Machining Center
Solicitation number
FA8224-11-T-0036
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Purchase Specification

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PURCHASE SPECIFICATION

OO-ALC, HILL AFB, UTAH 84056

Item to Purchase:Haas Computer Numerical Control (CNC) Horizontal Machining Center (HMC).
Date:September 24th, 2009 updated December 14th, 2010

Rabon Cahoon/ENLC 801-586-5285

1. Scope

1.1. This purchase specification covers the general design and performance requirements for one Computer Numerical Control (CNC) Horizontal Machining Center with equipment and accessories as described herein; this is for the purchase, installation, and training of new equipment and removal and preparation of existing equipment for disposal. [All conversions to metric units are done as a courtesy and should be verified by any potential vendors].

2. Equipment and Tooling for Additional Machines

2.1. This purchase specification was written to describe the requirements for one machine. If more than one machine is requested by the attached solicitation, all of the requirements specified herein shall be increased accordingly.

3. Applicable Documents

3.1. The machine described in this Purchase Specification shall be manufactured in accordance with these documents. The latest dated document shall be the one applicable to this Purchase Specification.

3.2 Government Publications. The following Government documents, drawings, and publications form a part of this Purchase Specification to the extent specified herein:

STANDARDS – FEDERAL

FED-STD-H28 Screw Tread Standards for Federal Service (1994)

U.S DEPARTMENT OF LABOR, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)

OSHA 2206 General Industry, OSHA Safety and Health Standards (29 CFR 1910), 1994 EDITION

3.3 Other Publications. The following documents form a part of this Purchase Specification to the extent specified herein:

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI/ASME B5.1M T-Slots, their Bolts, Nuts, and Tongues, Revision of ANSI B5.1-1975 R (1998), (1985 edition)

ASME B5.8 Chucks and Chuck Jaws.

ASME B5.10 Machine Tapers.

ASME B5.18 Spindle Noses and Tool Shanks for Milling Machines.

ASME B5.40 Spindle Noses and Tool Shanks for Horizontal Boring Machines and Machining Centers.

ANSI/ASME B5.50V-Flange Tool Shanks for Machining Centers with
Automatic Tool Changers, (1994 edition)

ANSI B5.51M Preferred SI Units for Machine Tools, (1979 edition)

AMT B11.8 Safety Requirements for Construction Care and Use of Drilling Milling and Boring Machines.

VDI/DGQ 34441 Machine Tool Accuracy

JIS B6336-1986 Machine Tool Accuracy

BSI/BS/ISO 54Cylindrical Gears for General Engineering and for Heavy
Engineering- Modules Second Edition (dated 15 Dec 1996)

AMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA)

AGMA 390.03A Gear Classification, Materials and Measuring Methods for Bevel, Hypoid, Fine Pitch Wormgearing and Racks Only as Unassembled Gears. (dated March1980)

AGMA 2000-A88 Gear Classification and Inspection Handbook. Tolerance and Measuring methods For Unassembled Spur and Helical Gears (including Metric Equivalents) (dated March 1988)

ELECTRICAL STANDARDS

NFPA 70 Specification for Electrical system installation.

NEMA ICS 6 Enclosures for Industrial Controls and Systems. (1993 edition)

NEMA MG 1 Motors and Generators. (1998 edition)

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 79 Electrical Standard for Industrial Machinery. (2007 edition)

NATIONAL FLUID POWER ASSOCIATION

NFPA T2.24.1 R1 Hydraulic Fluid Power - Systems Standards for Stationary Industrial Machinery Supplement to ISO 4413: 1998-Hydraulic Fluid Power-General Rules Relating to Systems to be Used in Conjunction with ISO 4413: 1998

NFPA T2.25.1 R1 Pneumatic Fluid Power - Systems Standard for Industrial Machinery (NFPA/T2.25.1M-1986) First Edition (1987 edition).

4. Government Furnished Property and Services.

4.1. The Government will provide access to the bldg and the equipment to be removed. No other government equipment should be expected. Utilities will be made available, however contractor should coordinate all tie ins to utilities to avoid interruptions to production.

4.2. Physical Security. The contractor shall be responsible for safeguarding all government property provided for contractor use. At the close of each work period, government facilities, property, and materials shall be secured.

4.3. Normal Hours of Operation. The contractor shall perform the services required under this contract during the following hours: Mon-Fri, 0600-1730 additional hours may be arranged, as required for minimal interruption of production. The contractor may work, with prior approval of the Contracting Officer, extended hours to ensure timely completion of work at no additional cost to the government.

4.4. Recognized Holidays. The contractor is not required to provide service on the following days: New Year’s Day, Martin Luther King Day, Presidents Day, Memorial Day, Independence Day, Labor Day, Columbus Day, Veterans Days, Thanksgiving Day and Christmas Day. If the holiday falls on Saturday, it is observed on Friday. If the holiday falls on a Sunday, it is observed on Monday.

4.5. Conservation of Utilities. The contractor shall instruct employees in utilities conservation practices. The contractor shall be responsible for operating under conditions which prevent the waste of utilities which include the following:

4.5.1. Lights shall be used only in areas where and when work is actually being performed.

4.5.2. Mechanical equipment controls for heating, ventilation, and air conditioning systems shall not be adjusted by the contractor or by contractor employees unless authorized.

4.5.3. Water faucets or valves shall be turned off after the required use has been accomplished.

4.5.4. Government telephones shall be used only for official government business.

5. Order of Precedence

5.1. In the event of a conflict between the text of this Purchase Specification and the references cited herein, the text of this Purchase Specification shall take precedence. Nothing in this Purchase Specification shall supersede applicable laws and regulations unless a specific exemption has been obtained.

6. Design

6.1. The machine and all of its components shall be new and one of the manufacture’s current production models. A current production model is defined as the manufacturer's current product, which on the date this solicitation is issued has been designed, engineered, sold or is being offered for sale through advertisements or manufacturer's published catalogs or brochures.

6.2. Products such as a prototype unit, pre-production model or an experimental unit do not qualify as meeting the requirements of this Purchase Specification.

6.3. The machine shall include all components and features necessary to meet the alignment and performance requirements specified herein.

7. Use of Americanized English

7.1. Wording on all components and sub-components such as electrical motors, diagrams, hydraulic components, coolant components, safety and informational charts/plates shall be written in the Americanized English.

7.2. All installation diagrams, operator/users manuals, brochures and any other data supplied as part of this Purchase Specification shall also be written in the Americanized English.

8. Safety and Health Requirements

8.1. Guards to protect the operator from injury due to contact with the spindle or other moving parts while the machine is in operation shall be provided.

8.2. Guards to cover belts, ball screws, gears and electric motors shall be provided.

8.3. Shockproof controls for protecting the operator from mechanical and electrical hazards shall be provided.

8.4. Safety interlocks, over-travel limit stops and warning devices shall protect the machine and controls from damage by over travel or overload of working units.

8.5. The machine shall not exceed 84-dbA maximum noise levels.

8.6. The machine shall comply with OSHA 2206 standards.

8.7. Guards shall be affixed to the machine where possible and secured elsewhere if for any reason attachment to the machine is not possible. The guard shall be such that it does not offer an accident hazard in itself.

8.8. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine guarding area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are—barrier guards, two-hand tripping devices, electronic safety devices, etc.” OSHA 1910

9. Mercury Prohibition

9.1. The use of mercury, mercury compounds or mercury based instruments on or in the machine is prohibited.

10. Asbestos Prohibition

10.1. The use of asbestos and materials containing asbestos on or in the machine is prohibited.

11. Lubrication

11.1. All mechanisms requiring lubrication, including gears, slide ways, and bearings (except sealed-for-life type) shall be provided with means for lubrication.

11.2. All oil holes, grease fittings, and filler caps shall be easily accessible (no tools required, direct line of sight).

11.3. A cleanable or replaceable filter shall be used to clean circulated lubricating oil, easy access to filter.

11.4. Reservoirs shall be designed to prevent transferring heat to other machine components and shall be fitted with oil level sight gauges.

11.5. The contractor shall provide all Material Safety Data Sheets (MSDS) for all oils or lubricants required the machine operation.

12. Construction

12.1. The machine shall be constructed such that, when it is installed and connected to power it shall be ready for operation.

12.2. The machine shall be constructed of parts that are without defects and free of repair.

12.3. The machine shall be capable of withstanding all forces encountered during operation to its maximum rating and capacity without permanent distortion.

12.4. All parts subject to wear breakage or distortion shall be easily accessible (minimum tools required, direct line of sight) for adjustment, replacement and repair.

13. Painting

13.1. All surfaces to be painted shall be cleaned of all foreign matter prior to paint application.

13.2. The machine shall be painted in accordance with the manufacturer’s standard commercial practice using manufacturers standard color scheme.

13.3. Location of paint application is at manufacturers discretion, however all paint down on site will need to comply with all local and state regulations.

14. Gears

14.1. All metal gears shall be machined and heat-treated by a process that will impart the hardness, surface finish, and rigidity that will enable the gear train to transmit full-rated torque of the drive motor without gear damage failure or permanent distortion.

14.2. All gears shall be manufactured to AGMA standards and they shall be manufactured to provide for interchangeability and parts replacement.

15. Hydraulic System

15.1. The hydraulic system when supplied shall be complete with all necessary pumps, reservoirs, replaceable filters, valves, piping, motors, pressure controls, and any other components required to make the system completely functional.

15.2. The noise level of the hydraulic system shall not exceed 84-dbA.

16. Electrical Power Supply and Electrical Equipment

16.1. All electrical equipment for the machine shall meet the intent of the applicable requirements of NFPA or International standards.

16.2. The machine shall draw all of its electrical power from a single circuit having a fused safety disconnect switch.

16.3. The machine’s electrical system shall be wired for 480 VAC 3-Phase 60Hz.

16.4. The machine’s electrical system shall withstand line voltage fluctuation of ± 10% with no damage to the machine or its related components.

16.5. If DC or reduced voltage AC is required or specified for any part of the machine operation the necessary conversion or transformation equipment shall be furnished with the machine.

16.6. The electrical system shall be of solid state design and shall be suitable for connecting the size grounding conductor specified in NFPA standards for the disconnect fuse rating.

16.7. The machines electrical system shall have a surge suppression system to prevent damage to the controller and other components.

16.8. Contractor is responsible for disconnecting existing equipment and for connecting new equipment, including any changes required to comply with electrical code.

17. Machine Components and Requirements: This machine will be a Haas EC1600 or equivalent with the following characteristics and capabilities:

17.1. Table longitudinal stroke (X-Axis): 64 inches min (162.6 cm)min

17.2. Spindle head vertical stroke (Y-Axis):40 inches min (101.6 cm)min

17.3. Column longitudinal stroke (Z-Axis): 32 inches min (81.3 cm)min

17.4. Indexing B-Axis table with a minimum size of 64.0 inches X 32 inches. (162.6cm by 81.3 cm)

17.5. Work piece weight capacity 400 lbs min (181.4kg)

17.6. Heavy duty hardened and ground ways with precision roller packs. The machine will have linear guideways or better on all linear machine travels.

17.7. Hydraulically preloaded, zero backlash, X, Y, & Z-axis ballscrews

17.8. Telescoping way covers

17.9. AC digital drive motors.

17.10. 30 tool capacity tool changer.

17.11. Spindle.

17.11.1. 1-6000 RPM min at 100% duty cycle

17.11.2. 450 ft-lb torque min at 100% duty cycle (610 N-m)

17.11.3. 30 Horsepower motor min

17.11.4. Spindle power indicator.

17.11.5. Spindle rpm indicator.

17.11.6. Coolant system

17.11.7. 95 Gal. capacity min (360 liter)

17.11.8. Spindle orientation

17.12. Open roof for crane access directly over machine table

17.13. Mobile Chip Lift, conveys chips from auger on machine to drum or hopper.

17.14. Automatic measuring and compensation system

17.14.1. Workpiece Probing- Renishaw probing for shop standardization.

17.14.2. Workpiece and/or fixture can be measured or compensated automatically.

17.15. Load monitoring of spindle and feed axes displayed on control with load monitoring tables.

17.16. Tooling interface ANSI B5.50 No.50 with ANSI B5.50 retention knob.

17.17. Fanuc style controller with the following capabilities:

17.17.1. Networking

17.17.2. 15” Color Display (38.1 cm)min

17.17.3. Helical Interpolation

17.17.4. 20 Work coordinate offsets

17.17.5. Coordinate system rotation

17.17.6. Bi-directional pitch error compensation.

17.17.7. Tool offset memory type C

17.17.8. Tool life control function A

17.17.9. 3 dimensional cutter compensation

17.17.10. High speed skip signal inputs including skip and multi-skip.

17.17.11. Rotary table dynamic fixture offset

17.17.12. 8mb of memory min

17.17.13. Registerable program memory extension for 320m and higher.

17.17.14. Data Sever for ATA flash memory.

17.17.15. Macro Executer

17.17.16. DNC Compatible

17.17.17. Rigid tapping

17.17.18. 400 additional tool offsets

17.17.19. Cylindrical interpolation

17.17.20. Floating reference point

17.17.21. Scaling

17.17.22. Rotary table fixture compensation

17.17.23. Unidirectional positioning

17.17.24. Inverse time feed

17.17.25. Manual Numerical override

17.17.26. Manual handle override

17.17.27. Sequence Number comparison stop

17.17.28. Optional 9 block skip

17.17.29. Graphic display function

17.17.30. Reader/Punch interface RS232

17.18. Intuitive Programming

17.18.1. All programming should be seamlessly compatible with other Haas equipment in the shop for portability of workload and tooling.

17.19. Probe Ready

17.20. Probing system: Renishaw tool-setting probe and Renishaw work offset probe; including macros, spindle orientation, coordinate rotation and scaling.

17.21. 4th Axis Rotary System- fully programmable and interfaced.

17.22. The machine will have a hand held pendant for controlling operation of machine tool.

17.23. The machine will be capable of utilizing a water emulsion metal working fluid.

17.24. The machine will be equipped with a mist collection system that returns fluids back to coolant system.

17.25. The machine will have two lights indicating machine is running, machine is stopped, machine has faulted.

17.26. The machine will have interlocked doors during automatic cycles.

17.27. X, Y, and Z travels will have direct measurement on all linear axis using glass scale feedback.

17.28. Two Tombstones Model TB2C60825 modified with keyways for locating side by side on machine tool bed (Haas EC1600) each tombstone is 24" x 24" x 24" (61cm x 61cm x 61cm).

NOTE: Requirements are not less than those shown. Where a range is shown the required performance is from the stated minimum or less to the stated maximum or greater.

18. Plates: All markings on the plates shall be permanent and legible on a contrasting non-glare background.

18.1. Lubrication chart or plate: A Lubrication chart or plate shall be permanently and securely attached to the machine. The following information shall be furnished on the chart or plate:

18.1.1. Points of application

18.1.2. Service interval

18.1.3. Type and viscosity of lubricant

18.2. Nameplate. A corrosion-resistant nameplate shall be securely attached to the machine. The nameplate shall contain the information listed below, :

18.2.1. Description

18.2.2. Manufacturers name

18.2.3. Manufacturers serial number

18.2.4. Manufacturers model number

18.2.5. Main drive motor horsepower

18.2.6. Power input (volts total amperage phases frequency)

18.2.7. Contract number or order number

18.2.8. National stock number

18.2.9. Date of manufacture (day month and year)

18.3. Caution Plate. The manufacturer shall furnish a corrosion-resistant plate securely attached to the machine in a visible location with all-important cautions to be observed by the operator. The plate shall be permanently marked. If more than one plate is required to alert the operator and/or maintenance personnel in one or more areas, caution plates shall be furnished.

19. Equipment

19.1. One set of wrenches (operating and maintenance tools) that are normally furnished by the manufacturer shall be furnished for each machine.

20. Disposal

20.1. The existing Cincinnati Milacron T20 machine shall be removed (utilities appropriately sealed and severed), cleaned, wrapped in plastic and placed on pallets for disposal.

21. Requirements of the proposal

21.1. Contractors shall submit (in duplicate) as part of their proposal brochures, photographs, illustrations, drawings, and narratives which clearly show that the design, construction, capacities, and operation of the equipment being offered will meet all of the requirements set forth in this Purchase Specification. Literature displaying more than one model or size machine shall be clearly marked to indicate the model or size being offered.

21.2. Proposals shall include a response to each numbered paragraph of this Purchase Specification indicating compliance or non-compliance with the paragraph's particular requirements.

21.2.1. Each paragraph shall be numbered using the Purchase Specification paragraph numbers.

21.2.2. Response to each paragraph shall state: “exceeds requirements,” “will comply” or “exception taken.”

21.2.3. Where the proposal exceeds requirements or exceptions are taken, bid submittals shall provide specific information so the impact of the over-compliance or exception can be evaluated.

21.3. All narratives shall be in Americanized English and all sizes and capacities of the range being offered shall be stated in the inch system.

21.4. Drawings of the foundation to support the equipment and all utility requirements shall be furnished as part of the Contractors proposal. The new unit will be required to fit on the existing reinforced pad.

21.5. Offers, which do not include sufficient information to permit a complete compliance review by Air Force personnel shall be rejected.

22. Requirements after the award of the contract

22.1. Engineering and technical support for installation requirements shall be furnished by OO-ALC/309TH CMXG/ENLC as requested. The CMXG Project Office at Hill AFB may be contacted at:

OO-ALC/309TH CMXG/ENLC

5760 Southgate Avenue Hill AFB, UT 84056-5228 Name: Rabon Cahoon (801) 586-5285 Name: Nathan Hughes (801) 775-2270 Hours: 6:30 AM to 3:00 PM MST

22.2. The contractor shall accompany the CMXG Project Manager to the machine manufacturer’s facility for a first test and inspection of the machine prior to shipment of the machine to Hill AFB building #505.

22.3. The contractor shall provide a set of machine installation drawings (three views for the machine being supplied) to the CMXG Project Manager at least 30 days prior to the scheduled delivery of the machine.

22.3.1. The drawings shall include all peripheral equipment and utility hook-ups for the equipment to show what it will look like when it is installed.

22.3.2. The drawings shall be reviewed by Air Force personnel to determine the facility requirements and to finalize the installation site plans.

22.4. If necessary, the contractor shall provide and install an isolation pad or special foundation designed and constructed to meet the minimum foundation and isolation requirements of the machine tool manufacturer to achieve the alignment and accuracy requirements stated in this Purchase Specification.

22.4.1. The contractor shall provide for removal of existing concrete, pad excavation and all other materials and labor pertaining to the site preparation and installation of the pad. All mounting hardware for the machine shall be provided and included in the foundation if required.

22.5. Additional foundation is not required.

22.6. The contractor shall ensure that the machine and all related accessories being offered shall not exceed the facility site restrictions.

22.7. Prior to initiation of the site preparation project, the contractor shall coordinate with the CMXG Project Manager to obtain final pad site location and approval of foundation design and structure excavation plans and general work procedures.

22.8. Installation

22.8.1. The contractor shall ship, off-load, install and test the machine at Hill AFB, Utah, F.O.B Destination.

22.8.2. The contractor shall instruct the carrier that the machine shall be off-loaded only under the supervision of a representative of the contractor.

22.8.3. The machine shall remain the property of the contractor until the Government at Hill AFB makes final acceptance per the purchase specification..

22.8.4. All costs associated with the manufacture, shipping, installation, testing and preparation of the machine for final acceptance at Hill AFB shall be the responsibility of the contractor.

22.8.5. The contractor shall be responsible to furnish all tools and equipment required to install the machine and perform the tests specified in this specification. The Government shall furnish no tools or equipment.

22.8.6. Special equipment, measuring equipment, and machine alignment equipment etc., required by the contractor to align the machine shall be furnished by the contractor and shall remain the property of the contractor.

22.8.7. The contractor shall furnish all hardware required for anchoring the machine to the foundation per approved designs.

22.9. The contractor shall be required to provide and install all necessary fusible disconnects, circuit breakers, circuit breaker boxes, and conduit to hard wire the machine into the buss duct. Once the equipment is connected to energized sources, it shall be disabled during the installation process and only unlocked by the contractor when required. Control of Hazardous Energy (Lockout/Tagout) shall be required to protect contract employees, as well as, Government employees from electrical harm. For bidding purposes, consider power source will be located within 75 feet of machine placement.

22.10. The contractor shall supply and deliver with the machine three paper original copies, and 1electronic copy on CD(compact disc) of “as built” standard manuals containing all necessary electrical wiring diagrams hydraulic schematic diagrams, operator's manuals, parts lists, preventive maintenance instructions and manuals (drawings of machine components and all other instructions for operation and maintenance of the machine and its peripheral equipment). All electrical diagrams shall contain average electronic characteristic waveform and voltage readings at pre-selected points throughout the system. Foundation drawings will be included, if new foundation was required.

22.11. All tooling, lubricants (hydraulic or otherwise) and coolants required to run the tests shall be furnished by the contractor and shall become the property of the Government upon completion of the tests.

23. Training requirements

· The contractor shall provide, for two people, a minimum of 40 hours of operator, 16 hours of mechanical/electrical maintenance, and 24 hours of advanced training 3-6 months from delivery of machine.

· Machine operator

· Mechanical maintenance

· Hydraulic maintenance

· Electrical maintenance

· Part programming training

23.1. The contractor shall provide a qualified technician for five consecutive eight-hour working days who is knowledgeable in all operations of the system. This technician shall provide training to the operator(s) concerning proper operation of the system components. This orientation shall be provided after satisfactory completion of all inspections, tests, examination and checks required in this Purchase Specification, but before final acceptance of the system.

24. Inspection and Test requirements: The contractor shall be responsible for the performance of all inspection and test requirements specified in this Purchase Specification.

24.1. Design Review and Manufacturer Evaluation: If necessary, the CMXG/ENLC Project Leader will visit the manufacturing site to evaluate the machine design and manufacturing capability of the vendor.

24.2. Verification Test Report: The manufacturer's standard verification test report shall be prepared by the contractor and submitted to the CMXG Project Manager.

24.3. Operational Test: The machine shall be operated at a no load condition for not less than 12 hours. Proper operation of all controls, motors, adjusting mechanisms, and other accessories shall be verified during the trial period. If the machine fails under the no load testing, the test shall be restarted until it completes the full 12 hours.

The machine will be inspected using the following criteria:

All tooling supplied by seller will be inspected and reviewed by the Hill AFB project manager.

Tool change system will be demonstrated to and reviewed by the HILL AFB project manager. Loading of long and large tools will be demonstrated to the HILL AFB project manager.

All programming supplied by the seller will be reviewed by the HILL AFB project manager.

All machine setup procedures will be demonstrated to and reviewed by the HILL AFB project manager. Tool setup, tool length and size management, and work coordinate establishment procedures will be demonstrated to and reviewed by the HILL AFB project manager.

Probing system will be demonstrated to and reviewed by the HILL AFB project manager. All setup procedures and requirements of probing system will be reviewed by the HILL AFB project manager. All probing routines, programming, and part datum establishment using probe will be demonstrated to and reviewed by the project manager. Tool length setting hardware and software will be demonstrated to and reviewed by the HILL AFB project manager.

Coolant system will be check for functionality. All coolant delivery nozzles will be check for functionality. Filtration system will be checked for functionality and will be reviewed by the HILL AFB project manager.

Accuracy of Machine check. Machine will demonstrate ablility to maintain accuracies defined in Section 11.5. Final machine accuracies will be reviewed by the HILL AFB project manager.

Final machine documentation will be reviewed by the HILL AFB project manager.

All machine installation requirements will be reviewed by the HILL AFB project manager. Mounting feet placement and foundation requirements will be reviewed by the HILL AFB project manager.

All preventative maintenance tasks will be demonstrated to and reviewed by the HILL AFB project manager. All oil reservoirs and lubrication systems will be reviewed by the HILL AFB project manager. All access doors required for machine maintenance and repair will be identified to the HILL AFB project manager.

Cooling and refrigeration systems will be reviewed by HILL AFB project manager. All chemicals used in cooling and refrigeration systems will be identified to HILL AFB project manager.

All machine guarding and safety requirements will be reviewed by HILL AFB project manager. All interlocks, guarding, and safety measures will be tested for functionality and demonstrated to the HILL AFB project manager.

All chemicals required to maintain functionality of machine will be identified to the HILL AFB project manager. This includes all oils, refrigerants, coolants, and greases. Any chemicals or materials that may be hazardous or require special disposal procedures will be identified to the HILL AFB project manager.

All machine power hook-ups will be reviewed by the HILL AFB project manager. This include air, electricity, and water hookups.

The machine enclosure will be inspected for leaks and non-containment of metal working fluids. The machine will be free of leaks prior to buy-off.

24.4. Performance Tests and Alignment Accuracy Tests: The machine shall be subjected to an agreed testing format to prove that the machine can function to the requirements and accuracies as defined in Table I.

TABLE I (Accuracies and Repeatability) Positioning in 3-axis move: .0006” (0.01524 mm) Positioning in 1-axis move: .0002” (0.00508 mm) Repeatability in 1-axis move: .0001” (0.00254mm)

This will be according to VDI/DGQ 34441, ASME B5.59, JIS B 6336-1986, or ISO 230-2.

25. Acceptance of the Machine: The following criteria applies to the machine’s acceptance:

25.1. If the machine fails to pass any test in the requirements of this Purchase Specification, it shall be rejected.

25.2. After the machine has passed all of the tests required by this Purchase Specification, the CMXG Project Manager will accept the machine. The CMXG Project Manager will sign the test report indicating that a representative of the using activity witnessed the tests and that all of the tests were performed satisfactorily.

26. Warranty: Items proposed shall be warranted as is customary in the trade, but no less then one year. The standard commercial warranty, if applicable, shall apply to items offered in response to this solicitation. Submitters are requested to include a copy of each applicable warranty with their response to this solicitation.

OGDEN AIR LOGISTICS CENTER

PRODUCTS AND LANDING GEAR DIVISION

HILL AIR FORCE BASE, UTAH

Purchase Specification Page 8 of 14

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