Item Description-H4WM06 Quest 600 Replacement-22Dec2023 Amendment 01.pdf

Item Description

Multi-Sensor Measuring Machine OGP Quest 600 Replacement

1. Multi-Sensor Measuring Machine (MSMM) shall be new and unused CNC, floor model consisting of a moving table system for movement in the Y (longitudional) direction, machine bridge fixed in Y (longitudional) direction, measuring tower moving across the fixed bridge for movement in the X direction.

2. The moving table, the machine fixed bridge, and the measuring tower shall be supported by a granite base.

3. The inspection (moving) table shall be hardcoat anodized with removable glass surface.

The inspection table shall have threaded holes for attachment and fixturing parts, components, and accessories. The glass surface of the table shall be able to support parts weighing up to 100kg.

4. The MSMM shall have a minimum measuring volume of 540mm (X) x 500mm (Y) x

300mm (Z) measurement envelope and shall also be capable of measuring up to 610mm in X and up to 570mm in Y with optical sensor system.

5. The MSMM shall be equipped with these sensors: optical sensor, laser sensor, and tactile sensor. The MSMM shall be of a design that places all three (3) sensors on the optical centerline. The MSMM shall automatically swap out sensors.

6. The floor footprint of the MSMM can NOT exceed 1500mm in width and 2500mm in length and 5700mm in height.

7. The MSMM shall have the following stated accuracies:

1) E=(1.8+4L/1000) µm or better for XY area

2) E=(2.0+5L/1000) µm or better for Z linear

8. The linear measurement scales shall have a uniform coefficient of thermal expansion in relation to the mounting structure and have a resolution of 0.1µm or better.

9. The optical sensor shall perform both manual and automatic measurements. It shall have low magnification and high magnification. It shall perform autofocus and be capable of switching between magnifications instantaneously without the need for recalibration.

10. At low magnification, the optical sensor shall have these features:

1) Field of view shall be at least 70 x 70 mm.

2) Working distance shall be at least 185mm.

3) Depth of field shall be at least 75mm

4) Monochrome camera shall be at least 4MP digital.

11. At high magnification, the optical sensor shall have these features:

1) Field of view shall be at least 14 x 14 mm.

2) Working distance shall be at least 185mm.

3) Depth of field shall be at least 2mm

4) Monochrome camera shall be at least 5MP digital.

12. The MSMM shall have these lighting options: a through-table transmitted light system

(LED), coaxial overhead surface light (LED), and programable ring light (LED).

13. The laser sensor system shall be of coherence interferometer and thru-the-lens type.

14. The laser sensor system shall be coaxial with the optical sensor. It shall have the following features:

1) Working distance of at least 185mm

2) Measuring range of at least 800 µm

3) Accuracy of 3.0 µm or better

4) Resolution of 0.3 µm or better

5) Repeatability of 0.1 µm or better

6) Spot size – 5.0 µm or less

7) Classification of 2 or lower per IEC 60825-1, Safety of Laser Products

15. The tactile sensor system of the MSMM shall perform measurements by touch trigger as well as scanning. The tactile sensor system shall be placed on the optical centerline. A probe change rack shall be included. The MSMM shall be able to switch probes held in the rack both manually and automatically. A kinematic mounting system for easy switching between the calibration sphere and the probe change rack shall be provided.

16. The MSMM shall be inch/metric switchable with automatic conversion by the system between the two systems of measurement.

17. MSMM Control Computer – The following minimum hardware and software capabilities/functions shall be required (items may be exact or equivalent to):

Hardware:

High End Workstation Computer System o Minimum one (1) Workstation-grade quad-core CPU or better o 64-bit Windows 11 Pro Operating System o Minimum one (1) Discrete GPU with 4GB VRAM or better o Minimum 64 GB RAM o DVD+RW compatible internal optical drive o Sufficient RJ45 Gigabit LAN Ethernet ports for machine-computer communication and connection of the computer to the lab printer network.

• (2) 24” LCD Monitors with cables

• Mouse, wired

• MSMM Control Joystick Box, wired

• US QWERTY Keyboard, wired

Software: All software shall have Windows 11 Pro Operating System and shall use USB dongle for software verification rather than online verification. MSMM shall be provided with a 3D CAD-based metrology software package, which shall have the following capabilities:

o Operate each sensor independently or with any combination of sensors (optic, laser and tactile) without the need for designating a primary sensor.

o Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5M and ISO 1101. Provide GD&T functionalities (profile, form, orientation, location, runout).

o IGES, STEP, DXF, and Solidworks import/export compatibility o Ability to program from 2D and 3D CAD models including ones with

Product and Manufacturing Information (PMI).

o Load multiple CAD models such as part model and fixture model o Provide kinematic model simulation of the parts, sensors, fixtures and machine. Update shall be in real time.

o Create measurement paths from CAD nonimals for any sensor.

o Full alignment capabilities like a CMM software with ability to translate, rotate, and recall coordinate systems.

o Perform auto-alignment of a part using CAD model.

o Measure all features visible within field of view simultaneously such that pre-programed routines are not required.

o Perform quick manual measurements without the need for CAD file or part set-up.

o Edge detection capable o Ability to recognize part (multiple parts) placed on stage as previously measured part (multiple parts) and automatically perform measurements using previously programmed routines.

o Prior to executing each operation, graphically display results of user’s anticipated commands.

o Perform surface roughness, gear evaluation, and thread evaluation. (Surface roughness measurement per ISO 25178.)

o Measurement results shall be output graphically, in PDF, and/or in Excel.

Export raw data and point clouds in CSV, TXT, DAT, and STA.

o Capture and archive video images o Display both live video part image and 3D CAD model, simultaneously, on the same screen o Printing capabilities to network printer.

18. A reference artifact will be provided for the qualification of each of the sensors included with the MSMM.

19. A table or workstation for the MSMM system shall be provided. Workstation shall be of ergonomics design.

20. The MSMM shall be pre-wired for rotary table from the factory ready for use. A rotary table is not required.

21. Air filter/regulator and refrigerated air dryer shall be provided with the MSMM if the MSMM requires compressed air for operation.

22. Vendor shall furnish, ship, install, assemble, and verify/calibrate a commercially available high accuracy Multi-Sensor Measuring Machine (MSMM). Offloading and placement of MSMM will be provided by Tinker AFB personnel at the guidance of contractor technical personnel.

23. Vendor shall supply all software updates and/or patches free of charge for 1 year. This software support shall include 1 year of telephone support associated with all functions of the operation of the MSMM.

24. The contractor shall provide a basic training course and an advanced training course. All training shall be at end user’s site, Monday – Friday, from 0600 – 0300. Basic training course shall be at least three full days and for four operators. Basic training course shall cover the operation of all MSMM programming and maintenance practices associated with the MSMM. Advanced training course shall be 6 months after the completion of basic training course. Advance training shall be customized to end user’s applications and shall be at least three (3) full days of training.