PWS_FBO_29_Jun_18.pdf

DEPARTMENT OF THE ARMY

UNITED STATES ARMY GARRISON JAPAN

DIRECTORATE OF PUBLIC WORKS

UNIT 45006 APO AP 96343-5006

PERFORMANCE WORK STATEMENT

FOR

INSPECTION, MAINTENANCE, AND REPAIR

OF

NATURAL GAS ENGINES, ELECTRICITY GENERATORS

AND

AUXILIARY EQUIPMENT,

IN THE CO-GENERATION PLANT,

FACILITY NO. 348,

CAMP ZAMA

(FEWR No. JF-60031-6J)

2 May 2018

RFQ No. FA5209-18-Q-0029

Table of Contents

SECTION 1 Description of Services/General Information Page 2

SECTION 2 Services Summary Page 9

SECTION 3 Appendices Page 9

Appendix A1-1. Project Site / Location A1-1

Appendix A1-2. Plant Equipment A1.2-1 thru A1.2-12

Appendix A2-1. Annual Maintenance Schedule A2.1-1

Appendix A2-2. Minimum Required Work Elements A2.2-1 thru A2.2-10

Appendix A2-3. Flow Chart for Analysis of Corona Discharge A2-3

Appendix A3. List of Minimum Required Replacement Parts A3-1 thru A3-20

DESCRIPTION OF SERVICES/GENERAL INFORMATION

1.0. DESCRIPTION OF SERVICES. The contractor shall provide all necessary labor, personnel, supervision, management, tools, equipment, transportation, materials, and any other items or services necessary to perform inspection, maintenance, and repair services of dual fuel (natural gas and diesel oil) engines, electricity generators and other auxiliary equipment and systems in the Co-generation plant, facility number 348, Camp Zama (CZ). These services shall be performed in accordance with (IAW) this

Performance Work Statement (PWS), attached appendices, manufacturer standards, and commercial standards and practices.

1.1. INSPECTION AND MAINTENANCE.

1.1.1. The contractor shall accomplish annual maintenance services on dual fuel (natural gas and diesel oil) engines, electricity generators and auxiliary systems to ensure reliable, functional, and continuous operation. The project site/location is provided in Appendix A1-1, the listing of equipment in Appendix

A1-2, the listing of minimum required maintenance items and maintenance description in Appendix A2-2

& A2-3, and the minimum required replacement parts in Appendix A3. One engine shall remain operational at all times. Services requiring complete plant stoppage shall not occur without COR approval.

1.1.2. Annual Work Schedule. Using the provided annual maintenance schedule in Appendix A2-1, the contractor shall provide a detailed work schedule in both English and Japanese to the Contracting

Officer’s Representative (COR) for approval no later than 30 calendar days after contract award and then again 30 calendar days prior to the start of each option period. The schedule shall show the order in which the contractor proposes to perform maintenance services, the dates on which the contractor will start each work element, the scheduled date for completion of each element, and the number of man– hours needed for each work element. The contractor shall not deviate from the approved schedule without obtaining prior to approval by the COR.

1.1.3. Inspection and Maintenance Report. The contractor shall provide an annual inspection and maintenance report in both English and Japanese to the COR within 30 calendar days after the completion date. Such reports shall be submitted in booklet-type form, which shall include as a minimum the following information:

(1) Type of required maintenance

(2) Engine and generator number

(3) Actual running hours of the each engine

(4) Date work started

(5) Name of people who performed

(6) Equipment item checklist

(7) Description of each service performed. And item no. of each maintenance requirement

Appendix A2-2)

(8) Drawings/sketches for specified service areas

(9) Pictures/photographs such as deteriorated parts, replacement of new parts, etc

(10) Test and analyzed data results

(11) Recommendation for effective future maintenance programs/schedules and operation

(12) Date work completion

(13) Cost break-down for each maintenance provided, per maintenance item (labor cost/material cost)

(14) Signature of manufacturer’s representative

1.2. REPAIRS.

1.2.1. Repair work includes the reprocessing or replacement of parts or materials which have deteriorated and could not have been corrected through maintenance servicing. Repairs may be identified during routine maintenance service or as an on-call service. Repair work may also be required for correction of conditions and equipment that adversely affects the use of system for designated purpose as well as to restore any failed or failing components.

1.2.2. In the event that the contractor identifies needed repairs during maintenance service, the contractor shall immediately inform the COR and take temporary measures to ensure safety and to minimize/prevent further damages to the equipment. Additionally, the contractor shall submit a deficiency report in both English and Japanese to the COR of each installation within five (5) calendar days of the findings. The deficiency report shall include at a minimum of the following information:

(1) Location

(2) Finding date of failure

(3) Description of failure (pictures, drawings, etc.)

(4) Justification (what will happen if repair is not accomplished)

(5) Description of repair work

(6) Material list and man-hours for repair

(7) Proposed repair schedule

(8) Cost estimate for repair work

(9) Submission date of the report

(10) Contractor representative’s signature

1.2.3. If on-call service is required, the contractor shall dispatch an engineer within three (3) hours after notification from the COR during normal business operations. Other than normal duty hours, the contractor shall be available within eight (8) hours. The contractor shall report to the work location, survey, perform minor repairs, and restore the equipment and/or systems to the maximum extent practicable. If the repair is unable to be made at the time of the response, the contractor shall immediately take temporary measures to ensure safety and to minimize/prevent further damages to the systems as well as submit a deficiency report to the COR within five (5) calendar days.

1.2.4. If the estimated repair cost is below $5,000.00, or equivalent yen value, to include labor, material, equipment, and any costs associated with the on-call service (travel, labor, or other costs) if there was an on-call service, the COR will notify the contractor to immediately proceed with the repair. If the estimated repair exceeds $5,000.00, the contractor shall not commence until a notification is provided by the Contracting Officer. All repairs shall be invoiced under CLIN X002.

1.2.5. The contractor shall accomplish repair work IAW an approved schedule. If the repair work requires any utilities/operation outage, the contractor shall provide the detailed work schedule to include the outage plan, and obtain approval for the outage from all affected customers through the COR prior to shutting a system down.

1.2.6. Repair Report. The contractor shall prepare and submit a written report (2 copies in booklet-type form and 1 digital form) within ten (10) calendar days after the repair is accomplished. This report shall include:

(1) Date, time, and repair service performed, including step by step process

(2) Photographs showing deficiencies and repair performed

(3) Results of follow-on inspection, testing, and certification

(4) Repair material and labor cost, including man-hours

(5) Submission date of report with contractor’s representative’s signature

2.0. GENERAL INFORMATION.

2.1. CONTRACTOR PERSONNEL.

2.1.1. Contract Manager. The contractor shall provide a contract manager who shall be responsible for all requirements in this PWS. The name of this person and an alternate(s) who shall act for the contractor when the manager is absent, shall be designated in writing to the Contracting Officer (KO). The contract manager or alternate shall have full authority to act for the contractor on all matters relating to this contract. The contractor shall provide the contract manager’s names, addresses, and telephone numbers.

The contractor shall maintain a current listing of employees, providing updates as changes occur. The contract manager or alternate shall be proficient in English and have a good understanding of the requirements pertaining to this contract for interpretation and implementation of directives (written and oral), issued in English by the KO or COR. If the contract manager or alternate do not meet these requirements, the contractor shall provide a translator for them.

2.1.2. Contractor Employees. Contractor personnel shall be easily recognizable as contractor employees. This may be accomplished by wearing distinctive clothing bearing the name of the company or by wearing appropriate badges which contain the contractor’s company name and the employee’s name.

2.1.2.1. Personnel Qualifications. Contractor employees shall have the following valid and current professional certifications.

Engineering License for Electric Generation Systems of Private Use

(自家用発電設備専門技術者資格)

Individual being trained exclusively for Hanging Techniques by Hoists/Cranes

(玉掛技能講習修了)

Electrical License, 1st Class (電気工事士１種)

2.1.3. Removal of Contractor’s Employees. The contractor shall utilize only experienced, responsible and capable employees in the performance of this contract. The KO may require that the contractor remove any of his/her employees who endanger persons or property, or whose continued employment under this contract is inconsistent with the interests of the U.S. Government.

2.1.4. Other Country Nationals (OCN). The security forces on each base control entry to the base.

Under certain circumstances, the OCN might be denied entry. It is the contractor’s responsibility to coordinate with security forces at each base when there is a question about particular entry circumstances.

2.1.5. U.S. Government and/or Master Labor Contract Employees. The contractor shall not hire employees of the U.S. Government and/or Government of Japan Master Labor Contract employees in violation of the Procurement Integrity Act. See FAR 3.104. Furthermore, the contractor shall not employ any Department of Defense employee, either military or civilian, unless such person seeks and receives approval in accordance with Department of Defense 5500.7-R, Joint Ethics Regulation.”

2.1.6. Military Personnel. The contractor is cautioned that off-duty active military personnel hired under this contract may be subject to permanent change of station (PCS), change in duty hours, or deployment. Military Reservists and National Guard members may be subject to recall to active duty.

Abrupt absence of these personnel could adversely affect contractor’s ability to perform; however, their absence at any time shall not constitute an excuse for non-performance under this contract.

2.1.7. Roster. The contractor shall provide a complete roster of all personnel (including the contract manager and alternate contract manager) to the COR prior to start of performance. The roster must include all employee names, addresses, and telephone numbers. The contractor shall maintain a current listing of employees, providing updates as changes occur.

2.2. QUALITY CONTROL. The contractor shall utilize its existing quality control program to ensure the services are performed in accordance with commonly accepted commercial practices. The contractor shall develop and implement procedures to identify, prevent and ensure non-recurrence of defective services. At a minimum, the contractor shall develop quality control procedures addressing the areas identified in Section 2, Services Summary

2.3. QUALITY ASSURANCE. The Government will evaluate the contractor’s performance in accordance with the Quality Assurance Surveillance Plan (QASP) by appointing a COR to monitor performance to ensure services are received.

2.4. GOVERNMENT REMEDIES. The KO shall follow FAR 52.212-4, Contract Terms and

Conditions-Commercial Items, for the contractor’s failure to perform satisfactory services or failure to correct non-conforming services.

2.5. CONTRACTING OFFICER (KO) AUTHORITY. Only the KO has authority to enter into, administer, terminate or modify the terms and conditions herein. Any changes made by persons other than the KO will be considered an unauthorized commitment and subject to ratification actions in accordance with FAR 1.602-3.

2.6. CONTRACTING OFFICER’S REPRESENTATIVE (COR). The contractor shall coordinate all aspects of this requirement with the COR. Completed work shall be subject to inspection and acceptance by COR. This designation will be made in writing by the KO at the time of contract award, or prior to commencement of COR duty. The COR shall NOT direct or redirect any contractor action(s). This can only be done by the KO.

2.7. AVAILABILITY OF FACILITY.

2.7.1. Hours of Service. The contractor’s personnel will perform scheduled work on weekdays, Monday through Friday (exclusive of the U.S. Federal and other designated holidays listed below), during normal duty hours, 0800 - 1600 hours unless prior arrangements have been made with the COR(s).

2.7.2. Legal American Holidays and Other Designated Holidays.

American Holidays

1 January New Year’s Days

3rd Monday in January Martin Luther King Jr.’s Birthday

3rd Monday in February President’s Day

Last Monday in May Memorial Day

4th of July* Independence Day

1st Monday in September Labor Day

2nd Monday in October Columbus Day

11 November* Veterans Day

4th Thursday in November Thanksgiving Day

25 December* Christmas Day

Other Designated Holidays

1, 2 & 3 January New Year’s Days

11 August Mountain Day

29, 30 & 31 December Year End Days

*Holidays falling on a Saturday will be observed on the preceding Friday, Holidays falling on a

Sunday will be observed on the following Monday.

2.7.3. Arrangements of the Performance Time. Should the contractor decide to perform any of the required services before or after normal duty hours, the contractor will request approval prior to performance from the COR and shall do so at no additional cost to the Government.

2.8. SECURITY AND SAFETY REQUIREMENTS.

2.8.1. Installation Base Passes. The U.S. Government will issue all required Installation/Base Passes and Controlled Area Badges to contractor personnel at no cost to the contractor. Vehicle insurance certificates are required to obtain Base Passes and must cover the automobile liability insurance in the types and minimum amounts of (a) Bodily Injury - ¥30,000,000 per person per occurrence, in addition to the Japanese Compulsory Insurance (JCI), and (b) Property Damage - ¥3,000,000 per occurrence. The prime contractor shall be responsible for all passes issued to his/her own or subcontractor’s employees under this contract. The contractor shall return all applicable passes upon termination of employment or completion of this contract to the Japanese Pass Section, and a certificate of receipt shall be obtained.

NOTE: Contractor personnel are required to comply with U.S. Army Regulation 190-5 for personnel pass requirements. Contractors are also required to comply with U.S. Army Garrison Japan Regulation

190-13 for vehicle pass requirements. These regulations are available for the selected contractor’s review upon personnel and/or vehicle pass issuance.

2.8.2 Security Requirements. The contractor shall ensure each employee obtains all the required passes and identification items for access to U.S. Government’s installations. These items are issued by the

Security Forces Pass and Registration Section. The contractor and employees shall return identification cards to Security Forces within 24 hours of termination or completion of this contract. All other

Government identification for terminated employees shall be returned to the KO within 24 hours of termination.

2.8.3. Off Limit Signs. The contractor shall provide warning and/or ”OFF LIMITS” signs in both

English and Japanese and post them at the entrances of jobsite, and barricades around the jobsite while the equipment and/or systems are being serviced. The contractor shall control all personnel desiring access into jobsite areas when work is in progress.

2.8.4. Photography Permission. The contractor shall obtain COR approval prior to commencing any photography.

2.8.5. Reports of Damages, Destruction, Injury, or Death

2.8.5.1. The contractor shall report all incidents of damage or destruction to property, or personal injury or death to any person, arising out of and during the performance of this contract. The term “property” includes equipment, freight, or property of any type, whether Government owned or not. The term

“contractor” includes the contractor, its agents, servants or employees.

2.8.5.2. The contractor shall submit these reports to the KO through the COR as follows:

(a) A preliminary report shall be made as soon as practicable after the time the incident occurs. The report may be either verbal or facsimile.

(b) A complete written report shall be submitted within 4 days (96 hours) after occurrence of the incident. A copy of this report shall be furnished to the COR.

2.8.6. Security Danger Warning, Accident Prevention, Fire Prevention and Fire Protection

Requirements. The contractor shall comply with all pertinent requirements of the U.S. Army and

USAG-J Fire Protection and Safety Regulations or Laws of Japan, whichever is more stringent, to insure compliance by all subcontractors.

2.8.7. Accident Prevention Plan and a Job Hazard Analysis. The contractor shall not commence work at the job site until an Accident Prevention Plan and a Job Hazard Analysis are submitted for review and approved by the COR. The contractor is responsible for reviewing section 1 and 34 of EM 385-1-1, the US Army Corps of Engineers’ Safety and Health Requirements Manual, http://140.194.76.129/publications/eng-manuals/em385-1-1/2008_English/toc.html.

2.8.8. Hazardous Materials. All hazardous materials must be contained and stored in the appropriate storage containers and/or cabinets. The contractor shall immediately report spills or release of hazardous materials to the COR. The contractor shall be liable for containment and environmental clean-up of spill or release of such substance. The contractor shall comply with municipal environmental laws to protect the health and safety of employees/residents and minimize or eliminate environmental pollution. The contractor shall follow manufacturer’s guidelines and professional recommendations for control of humidity, temperature, cleanliness, and materials handling. The contractor shall comply with environmental and hazardous materials storage and handling requirements and maintain current Safety

Data Sheets (SDS). Upon request of the COR, the contractor shall submit the SDS to the COR.

2.8.9. Environmental Regulations. The contractor shall comply with all U.S. Government and

Japanese environmental laws (whichever are most stringent) to protect the health and safety of employees/residents, and preserve the local and global environment. The contractor shall comply with the Japan Environmental Governing Standards (JEGS) and shall minimize or eliminate environmental pollution and energy/utility waste.

2.8.10. Environmental and Hazardous Material Handling. The contractor shall comply with the current Japan Environmental Governing Standards (JEGS) to protect the health and safety of employees/residents and minimize or eliminate environmental pollution. The Contractor shall follow the installation Spill Prevention Control and Countermeasure (SPCC) Plan and Oil and Hazardous Substance

(OHS) pollution Contingency Plan in case of a spill or release of POL and/or hazardous substances. The

Contractor shall immediately notify Fire and Emergency Services, Directorate of Emergency Services, U.S. Army Garrison Japan of any spills that occur on the installation through the Emergency Phone

Number. The contractor will be liable for containment and clean-up of the site.

2.8.11. Delivery and Storage of Materials. All materials delivered and placed in storage shall be protected from the weather, humidity and temperature variations, dirt and dust, or other contaminants by the contractor.

http://140.194.76.129/publications/eng-manuals/em385-1-1/2008_English/toc.html

2.8.12. Disposal of Materials. All debris and unserviceable materials generated under this contract such as industrial waste, non-recyclable materials and equipment/material not listed on hand-receipts shall be disposed of off-base by the contractor in accordance with the laws of Japan. Hand receipt items require turn-in action by the contractor when the listed items have to be replaced.

2.8.13. Responsibility for Damages. Any damages caused to U.S. Government property during the course of performing this contract shall be restored, replaced and/or repaired to its original condition at no additional cost to the U.S. Government.

2.8.14. Temporary Work Stoppage. In the event the Garrison Commander requests a temporary shutdown of the facility, the contractor will be notified in writing by the KO. Any Government caused delays as a result of a temporary shutdown that may require an adjustment to the contract will be coordinated through the KO.

2.9. CLEANLINESS. The contractor is responsible for cleanliness of the service areas. This includes, but is not limited to, washing, sweeping, dusting and other janitorial services necessary to maintain the area in a clean and sanitary condition. The contractor shall furnish such supplies as required.

2.10. COMMERCIAL WARRANTY. The contractor shall provide the Government with their commercial warranty. The Government shall receive the same warranty service as the contractor’s most favored customers. If the services fail to be performed or otherwise fail due to workmanship or materials, the contractor shall correct the affected area(s) at no additional cost to the U.S. Government. The

Government reserves the right to reject any unserviceable or substandard item and to require replacement with a serviceable like item or acceptable quality item or to require full credit for the item.

2.11. CONSERVATION OF UTILITIES. The contractor shall instruct employees in utility conservation practices. The contractor shall be responsible for operating under conditions, which preclude the waste of utilities. The contractor shall comply with additional energy policies upon notification by the KO.

2.12. CONTRACT MANPOWER REPORTING. The contractor shall report ALL labor hours

(including subcontractor labor hours) required for the performance of services provided under this contract via a secure data collection site. The contractor is required to completely fill in all required data fields at https://armycmra.dmdc.osd.mil/default.aspx?ReturnUrl=%2f

2.12.1. Reporting inputs will be for the labor executed during the period of performance for each

Government fiscal year (FY), which runs 1 October through 30 September. While inputs may be reported any time during the FY, all data shall be reported no later than 31 October each calendar year.

Contractors may direct questions to the CMRA help desk.

2.12.2. Information from the secure web site is considered to be proprietary in nature when the contract number and contractor identity are associated with the direct labor hours and direct labor dollars. At no time will any data be released to the public with the contractor name and contract number associated with the data.

https://armycmra.dmdc.osd.mil/default.aspx?ReturnUrl=%2f

SECTION 2

SERVICES SUMMARY

The following Services Summary (SS) identifies the performance objectives and performance thresholds for critical tasks associated with providing support services for this requirement. The performance threshold briefly describes the minimum acceptable levels of service required for each requirement.

These thresholds are critical to mission success.

SS Number and

Performance Objective PWS Paragraph Performance Threshold

Method of

Assessment

SS 1. Inspection and

Maintenance:

Completion of items listed in Appendix A1, A2, and

A3

Para 1.1.1. One (1) defect allowed 100% Inspection

SS #2. Repairs:

Timely completion of repair work

Para 1.2. No defects are allowed 100% Inspection

SS #3. Repairs:

Completion of repair IAW approved deficiency report

Para 1.2.2.

One (1) defect allowed per repair (correctable) 100% Inspection

SS #4. Submittals:

Timely and complete submission of required documents

Para 1.1.2, 1.1.3., &

1.2.6

(i) Annual Schedule: No delay allowed

(ii) Reports: Two (2) defects allowed per year

100% Inspection

SECTION 3

APPENDICES

Appendix A1-1. Project Site / Location A1-1

Appendix A1-2. Plant Equipment A1.2-1 thru A1.2-12

Appendix A2-1. Annual Maintenance Schedule A2.1-1

Appendix A2-2. Minimum Required Work Elements A2.2-1 thru A2.2-10

Appendix A2-3. Flow Chart for Analysis of Corona Discharge A2-3

Appendix A3. List of Minimum Required Replacement Parts A3-1 thru A3-20

Gas Engine No. of Equipment 2 ea

Type Dual Fuel Engine, Water cooled, 4 cycle, Exhaust Gas Turbo w/Air Cooler

Model 12PA5V-DF

Rating of the out-put power 1579 kw

Rating of the revolutions per minute 1000 min⁻ˡ No. of cylinders, locations 12 cylinders

Cylinder dia x stroke 225 x 270 mm

Averaged effectively pressure 1.1 Mpa

Averaged piston speed 9.0 m/s

Engine Start Compressed Air Start Type

Ignition Type Start-up & Stop-down: Pressurized Spark by Diesel Fuel

Operation Under Rated Load: Diesel or Diesel and Natural Gas

Supercharger Exhaust gas turbine w/Air Cooler

Engine Primary Cooling Water

Lubrication Oil Cooler Secondary Cooling Water

Air Cooler Secondary Cooling Water

Primary Cooling Water Cooler Secondary Cooling Water

Lubrication Type Power Injection Type (By Engine Connected Gear Pump)

Direction of Engine Rotation Clockwise

Weight 18000 kg (Dry)

Manufacture Date Dec-12

Maker Niigata Power Systems Co., Ltd.

Synchronous Alternating Current Generator No. of Equipment 2 ea

Model TAKL-SE

Capacity 1,875 kVA

Voltage 6,600 V

Rotary Speed 1,000 min¯¹

Phase ·Frequency 3Ø, 50Hz

Power Factor 0.8

Excitation Type Brush-less

Weight 9,100 kg

Maker TOSHIBA

Generator Panels NP-1 No.3 Generator Control Panel

NP-2 High Voltage Distribution Panel

NP-2A Generator Power Feeding Panel

NP-3 Synchronous Panel

NP-4 No.4 Generator Control Panel

NP-5 No.3 Auxiliary Panel

NP-6 No.4 Auxiliary Panel

NP-7 Power Control Panel (1)

NP-8 Power Control Panel (2)

NP-9 Lighting Panel

Maker TOSHIBA

DC Power Supply Type of Battery Charger TR-SNTB10050-A

Type of Battery MSEX-50 (MSE-50-12)

Number of Cells 54 Cells

Maker GS Yuasa International Ltd.

<<AUXILIARY EQUIPMENTS FOR COOLING WATER SYSTEM>>

Cooling Water Circulation Pump (Primary) No. of Equipment 2 ea

Type Centrifugal Pump

Capacity 90 m³/h

Head 30 M

Driving Source Engine Connected

Maker

A1-2. List of Equipment and Systems

Cooling System

A1.2-1

Cooling Water Circulation Pump Secondary) No. of Equipment 4 ea

Model SAH-M125

Type Centrifugal Pump

Capacity 90 m³/h

Head 23 M

Motor 200V, 4P, 50 Hz, 11 kW

Maker DAITO PUMP KOGYO

Expansion Tank for Primary Cooling Water No. of Equipment 2 ea

Type Open

Capacity 200 liter

Maker

Cooler for Primary Cooling Water No. of Equipment 2 ea

Model M10-MFM

Type Plate

Heating Surface Area 29.48 m²

Capacity 471 kW

Location Within Units

Maker Alfa Laval K. K.

Heat Exchanger for Heat Recovered Hot Water No. of Equipment 2 ea

Model M10-MFG

Type Plate

Heating Surface Area 14.08 m²

Capacity 347 kW

Location Within Units

Maker Alfa Laval K. K.

Temperature Control Valve for Primary Cooling Water No. of Equipment 2 ea

Type Electro - Pneumatic

Size 100A

Set Temperature 90°C

Electric Power AC100V, 50 Hz

Signal Air 0.02 ~ 0.1 Mpa

Supply Air 0.3 ~ 0.5 Mpa

Location Within Units

Maker TEIPI THERMAL ENGINEERING Co., Ltd.

Temperature Control Valve for Heat Recovered Hot Water No. of Equipment 2 ea

Type Wax Type

Size 100A

Set Temperature 85°C ±5°C

Location Within Units

Maker TEIPI THERMAL ENGINEERING Co., Ltd.

A1.2-2

Cooling Tower for Secondary Cooling Water

Model SKB-90TR

Inlet Water Temperature 48.4°C

Outlet Water Temperature 35.0°C

Water Flow Rate 90 m³/h

Capacity 1,402 kW

Fan Size Ø 1,800 x 1

Motor 200V, 4P, 50 Hz, 5.5 kW

Chemical Injector Kuri-Auto, CT-4R

Maker KUKEN KOGYO

<<AUXILIARY EQUIPMENTS FOR LUBRICATION OIL SYSTEM>>

Oil Pan for Lubrication Oil No. of Equipment 2 ea

Type Welded Steel

Capacity 1,500 liter

Lubrication Oil Pump (w/Engine) No. of Equipment 2 ea

Type Gear Pump

Capacity 92 m³/h

Pressure 0.78 Mpa

Driving Source Engine Connected

Lubrication Oil Priming Pump No. of Equipment 2 ea

Model DHT-M60

Type Gear Pump

Capacity 10.2 m³/h

Pressure 0.294 Mpa

Location Within Units

Motor 200V, 50 Hz, 6P, 3.7 kW

Maker DAITO PUMP KOGYO

Cooler for Lubrication Oil No. of Equipment 2 ea

Type Plate

Capacity 255 kW

Location Within Units

Maker Alfa Laval K. K.

Lubrication Oil Filter No. of Equipment 2 ea

Model K8E

Pump Capacity 92 m³/h

Filter Surface Area 12,700 cm²

Filtration Capacity 30 µm

Working Pressure 0.6 Mpa

Back Wash Continuous

Back Wash Capacity 4.4 m³/h

Differential Pressure Switch 0.09 Mpa (Alarm)

Location Within Units

Maker KANAGAWA KIKI KOGYO Co. Ltd

A1.2-3

Temperature Control Valve for Lubrication Oil

Model SFH4

Type Wax Type

Size 100A

Set Temperature 60°C ±5°C

Location Within Units

Maker FUSHIMAN Co., Ltd.

Mist Blower No. of Equipment 2 ea

Model CRD-750R (-31B)

Volume 8.0 m³/min

Static Pressure 1.10 kPa

Speed 2850 min⁻ˡ Enclosure Completely Enclosed Type

Out Put 0.75 kW

Power 200V, 3ph, 50 Hz, 2 pole, 3.0 A

Suction Temperature 50°C

After Filter Z-206

Maker SHOWA DENKI Co., Ltd.

Mist Silencer No. of Equipment 2 ea

Model EWCM-100UX

Noise Level Under 85 dB (A) at 1m from this silencer

Maker KOA DIESEL Co., Ltd.

Pressure Regulating Valve for Lubrication Oil No. of Equipment 2 ea

Model MD-2P

Type Relief Type

Size 50 A

Set Pressure 0.6 Mpa

Location Within Units

Maker VENN Co., Ltd.

Lubrication Oil Cleaning Apparatus No. of Equipment 2 ea

Model LUBCLIN・CUBE30

Type Centrifugal Separation

Centrifugal Separator 200V, 50 Hz, 3Ph, 0.2 kW

Filter 200V, 50 Hz, 3Ph, 0.2 kW

Tank Capacity 28 liter

Location Within Units

Weight 205 kg

Maker Niigata Power Systems Co., Ltd.

<<AUXILIARY EQUIPMENTS FOR FUEL SUPPLY SYSTEM>>

Natural Gas Supply System

Safety Stop Valve No. of Equipment 4 ea

Model BSW-10STLBF

Type Ball Valve

Working Pneumatic, Spring Return

Location Within Units

Maker KITZ

Fan

Motor

Motor

A1.2-4

Emergency Stop Valve

Model BSW-10STLBF

Type Ball Valve

Working Pneumatic, Spring Return

Maker KITZ

Pressure Regulating Valve No. of Equipment 2 ea

Type Pilot Type

Inlet Pressure 0.4 ~ 0.5 Mpa

Outlet Pressure 0.22 Mpa

Location Within Units

Maker Nippon Fisher Co., Ltd.

Gas Flow Meter No. of Equipment 2 ea

Model VXW1040-N11G-1114A

Delta Type (Eddy Current Type)

Temperature/Pressure Correction

Flow Rate 90 ~ 765 m³/h

Size 40 A

Location Within Units

Maker OVAL Co.

Emergency Open Valve No. of Equipment 2 ea

Model BSW-10STLBF

Type Ball Valve

Working Pneumatic, Spring Return

Maker KITZ

Diesel Oil Supply System

Service Tank No. of Equipment 1 ea

Storage Capacity 950 liter

Material Welded Steel

Size 1,353(L) x 970(W) x 804(H)

Maker Niigata Power Systems Co., Ltd.

Primary Strainer No. of Equipment 2 ea

Model NUW-10-60K-25A

Type T-type, Duplex Filter

Filter 60 Mesh

Size 25 A

Maker TAISEI KOGYO Co., Ltd.

Secondary Strainer No. of Equipment 2 ea

Model NUW-10-320K-25A

Type T-type, Duplex Filter

Filter 320 Mesh

Size 25 A

Location Engine Connected

Maker TAISEI KOGYO Co., Ltd.

Type

A1.2-5

Fuel Oil Supply Pump

Type Trochoid Type

Capacity 36 L/min x 1.5 Mpa

Power Source Engine Connected

Maker Niigata Power Systems Co., Ltd.

Fuel Oil Drain Pump No. of Equipment 2 ea

Model TOP-2MY400-212HBMVB-VF

Type Trochoid Type

Capacity 1.3 m³/h x 0.294 Mpa

Motor 200 V, 50 Hz, 0.4 kW

Location Within Units

Maker Nihon Oil Pump Co., Ltd.

Fuel Oil Drain Tank No. of Equipment 2 ea

Storage Capacity 45 liter

Material Welded Steel

Size 708.6(L) x 273.6(W) x 258(H)

Location Within Units

Maker Niigata Power Systems Co., Ltd.

Fuel Oil Transfer Pump No. of Equipment 1 ea

Model DHT-M20

Type Gear Pump

Capacity 1.5 m³/h x 0.3 Mpa

Motor 200V, 50 Hz, 4P, 0.75 kW

Maker DAITO PUMP KOGYO Co., Ltd.

Fuel Oil Return Pump No. of Equipment 1 ea

Model DHT-M20

Type Gear Pump

Capacity 1.5 m³/h x 0.3 Mpa

Motor 200V, 50 Hz, 4P, 0.75 kW

Maker DAITO PUMP KOGYO Co., Ltd.

Fuel Oil Flow Meter No. of Equipment 2 ea

Model RCX

Type Gear Type

Size 25A

Pulse Transmitter MR506, DC50V, 250 mA, 15W, 0.1Ω

Maker NITTO SEIKO Co., Ltd.

Piston Valve for Make-up Fuel No. of Equipment 1 ea

Model CP85-FS

Type Cylinder Valve

Size 40 A

Power Source Pneumatic

Maker VENN Co., Ltd.

A1.2-6

<<AUXILIARY EQUIPMENTS FOR PNEUMATIC ENGINE START-UP SYSTEM>>

Air Storage Tank Unit No. of Equipment 2 ea

Type Cylinder Type 2nd Class UPV

Capacity 700 liter x 3.14 Mpa

Control: ON 2.45 Mpa

Control: OFF 2.94 Mpa

Alarm: ON 1.47 Mpa

Alarm: OFF 1.77 Mpa

Location Within Units

Maker HEMMI IRON WORKS., Ltd.

Air Compressor for Start-up No. of Equipment 2 ea

Model S8A

Type L-Type, 2 Stages

Capacity 20 m³/h

No. of Cylinder 2

Cylinder Bore HP: 65mm, LP: 100mm

Stroke HP: 65mm, LP: 80mm

Speed 800 min⁻ˡ Motor 200V, 50 Hz, 4P, 5.5 kW

Location Within Units

Maker SANWA IRON WORKS Co., Ltd.

Solenoid Valve Box No. of Box 2 ea

Pressure Switch 2 ea

Solenoid Valve 12 ea

Filter Regulator 2 ea

Ball Valve 6 ea

Safety Valve 1 ea

Pressure Reducing Valve 1 ea

Elec-Air Converter 1 ea

Pressure Transmitter 1 ea

Pressure Gauge 1 ea

Check Valve 2 ea

Terminal Connector 1 ea

Terminal Connector for Earth 1 ea

Location Within Units

Maker NIIGATA MECHATRONICS Co., Ltd.

Air Compressor for Control No. of Equipment 2 ea

Model SRL-2.2DMB5

Type Oil-free Scroll Compressor w/Air Dryer

Capacity 252 L/min at 0.8 Mpa

Max. Pressure 0.8 Mpa

Control Pressure 0.65 ~ 0.8 Mpa

Air Tank 18 liter

Motor 2.2 kW

Location Within Units

Maker HITACHI SANKI SYSTEM Co., Ltd

<<AUXILIARY EQUIPMENTS FOR EXHAUST GAS SYSTEM>>

Exhaust Gas Silencer No. of Equipment 2 ea

Model MRE-600ULX

Capacity Under 84 dB(A) at 1 M from muffler

Resistance Value 1.0 kPa

Maker KOA DIESEL Co., Ltd

Pressure Switch

Apparatus in the box

A1.2-7

Exhaust Gas Back Flow Prevention Dumper No. of Equipment 2 set

Type Butterfly

Size 550 A

Gas Flow Value 13,540 Nm³/h

Heat resistant Temp 450°C

Driving Power Compressed Air, 0.4 Mpa

Control Solenoid Valve, DC 24V

Maker FELLOW Co., Ltd

Safety Valve for Exhaust Gas No. of Equipment 2 ea

Type Self Weight Type

Size 30.47 cm

Valve Area 729.18 cm²

Set Pressure 13.13 kPa

Maker Niigata Power Systems Co., Ltd

NOx Removal Equipment No. of Equipment 2 set

Type Urea Water Injection Type

Diesel Mode 110 ppm

Gas Mode 200 ppm

Control Panel

Urea Water Storage Tank, 6,000 liter

Level Switch & Transmitter on Urea Tank

Urea Water Pump

Urea Water Injector

NOx / O2 Analyzer

Maker FORECO inc.

Neutralization System No. of System 1 set

Type Sulfuric Acid Type (75% Dilute Sulfuric Acid)

Control Panel

Raw Water Pump

Sulfuric Acid Injection Pump

Agitator

3-way Valve for Discharge

Neutralization Tank, Record Tank

Storage Tank for Sulfuric Acid pH Meter, pH Recorder

Solenoid Valve for Cooling

Level Switch for Raw Water Tank

Maker Naigai Kagaku Co., Ltd.

<<AUXILIARY EQUIPMENTS FOR BLACK-OUT START SYSTEM>>

Emergency Generator

No. of System 2 sets

Model SDG45S

Serial No. 1333B10216, 1333B10217

Output 37 / 45 KVA

Voltage 200 / 400 / 220 / 440 V

Frequency 50 / 60 Hz

Power Factor 80%

Phase 3

Rule JEM 1398

Net Dry Mass 925 kg

Operating Mass 1030 kg

Maker HOKUETSU INDUSTORIES Co. Ltd.

NOx Level

Auxiliary

Equipment

Auxiliary

Equipment

A1.2-8

A2-1. Annual Maintenance Schedule

Contract Basic Option 1 Option 2 Option 3 Option 4 Period Nov 2017 - Oct 2018 Nov 2018 - Oct 2019 Nov 2019 - Oct 2020 Nov 2020 - Oct 2021 Nov 2021 - Oct 2022

No.3 Engine w/Auxiliary Equipment and Systems ⃝ ⃝ - ⃝ ⃝

No.4 Engine w/Auxiliary Equipment and Systems ⃝ - ⃝ ⃝ ⃝

Electricity Generators and Other Electric Equipment and Systems ⃝ ⃝ ⃝ ⃝ ⃝

Type of Maintenance

Equipment & Systems

A3-1

A2-2. Minimum Required Maintenance Items - Detail Requirement

Large Small Equipment

Division Division Parts Maintenance Items Maintenance Description Basic 1st 2nd 3rd 4th Note/Remarks

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Preparation for service Provide required protection for services

工事前養生 工事前範囲に必要な場所の養生実施 Operating conditions Checked by operating records

過去の運転状態の確認 客先殿の記録にて確認 Shutting down conditions Engine should be stopped by the stop switch.

停止時の確認 停止ｽｲｯﾁONで確実に機関が停止することを確認

Shutting down conditions Check operating condition of lubricating oil priming pump.

停止時の確認 停止後、潤滑油ﾌﾟﾗｲﾐﾝｸﾞﾎﾟﾝﾌﾟ運転確認

Interior Quality of lubrication oil by visual inspection.

内部点検 潤滑油の汚れ目視点検 Interior Quality of lubrication oil by visual inspection.

内部点検 潤滑油の汚れ目視点検

Appearance Check leakage and secondary pressure.

外観点検 漏れ点検および二次側圧力確認

Temperature of exhaust gas Adjustment of valve opening.

Under gas mode & 100% load

排気温度調整 ﾊﾞﾙﾌﾞ開度調整 ｶﾞｽﾓｰﾄﾞ、100%負荷 時

Installed conditions Visual and feeler inspections

取付状況確認 目視および触手点検 Pressure for valve opening Jet test using test pump.

開弁圧力調整 ﾃｽﾄﾎﾟﾝﾌﾟによる噴射試験 Inspection Visual inspection and replacement of O-ring.

点検 目視点検、Ｏﾘﾝｸﾞ交換 Appearance Visual inspections

外観点検 目視点検 Tappets Check and adjustment of gap

ﾀﾍﾟｯﾄ間隙調整 間隙確認、調整

Sponge filter Replace

ｽﾎﾟﾝｼﾞﾌｨﾙﾀ交換 交換 Leakage Checking is performed under operation.

水漏れ有無点検 運転時確認 Coupling bolts Tighten bolts

ｶｯﾌﾟﾘﾝｸﾞﾎﾞﾙﾄ締付確認 締付確認 Leakage Visual inspections

水漏れ有無点検 目視点検 Operating condition under modulation control. Per hot water temperature

作動状況の確認 温度指示による Oil level and pressure Replenishment as required. Quality analysis.

油量､油圧点検 補給（随時）､性状分析(１ヶ月毎)：客先殿所掌 Overhaul Check drainage. No contaminations.

分解清掃 ﾄﾞﾚﾝ排出後異物､水分の混入の有無に注意

Engine and Engine Accessories

Temp Control Valve for Hot Water

(温水回収温度調整弁)

Engine Oil

(機関潤滑油)

Engine

Accessorie s

(機関付属 機器)

Cooling

Water

System

(冷却水系 統)

Fuel Gas

Supply

（燃料ガス供給

Gas Pipes

（ガス配管）

Gas Governor

（ガス圧力調整弁）

Engine

(機関本体)

Gas

System

(ガス系統)

Fuel Oil Injection Pump

(燃料噴射ポンプ)

Intake & Exhaust Valve Lever

（吸排気弁レバー）

Balancing Valve

(バランシングバルブ)

Linkage

(リンケージ)

Cooling Water

Secondary Pump

（二次冷却水ポンプ

Engine Common

（共通）

Ready to Start

（機関分解前の確認

Engine Block

（シリンダー・ブロック）

Oil Pan

（オイルパン）

Engine

（機関本体）

Fuel Oil Injection Valve

(燃料噴射弁)

Air Intake

System

(給気系統)

Cooling Water Primary Pump

（一次冷却水ポンプ）

Super Charger

（過給機）

Fuel Oil

System

(燃料油系 統)

High Pressure Fuel Oil Pipe

(燃料高圧管)

Lubricatio n Oil

System

(潤滑油系 Oil Filter

(潤滑油フィルター)

Performance Period (実施時期）

A2.2-1

Division Division Parts Maintenance Items Maintenance Description Basic 1st 2nd 3rd 4th Note/Remarks

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Elements No damages and contaminations. Cleaning

ｴﾚﾒﾝﾄ点検 損傷、異物の有無確認、清掃 Back wash operations. Adjustment of valves. Check operating conditions.

逆洗動作確認 ﾊﾞﾙﾌﾞ調整、動作状況確認 Sludge checker No damages and contaminations. Cleaning

ｽﾗｯｼﾞﾁｪｯｶ点検、清掃 損傷・異物の有無確認、清掃 Mesh wires of bypass valve and valve opening Cleaning of mesh wires. Adjustment of valve opening.

ﾊﾞｲﾊﾟｽ弁金網清掃、ﾊﾞﾙﾌﾞ開度調整 金網清掃、ﾊﾞﾙﾌﾞ調整実施 Paper filters. Replace.

ﾍﾟｰﾊﾟｰﾌｨﾙﾀ交換 交換 Centrifuge filter Cleaning and replacement.

遠心ろ器清掃（ｷｬｯﾁﾍﾟｰﾊﾟｰ交換） 清掃、ｷｬｯﾁﾍﾟｰﾊﾟｰ交換

Suction strainers Cleaning

吸入ｽﾄﾚｰﾅ清掃 清掃 Check and cleaning Check drainage. No contaminations.

点検清掃 ﾄﾞﾚﾝ排出後異物・水分混入の有無確認、清掃 Check and cleaning Check drainage. No contaminations.

点検清掃 ﾄﾞﾚﾝ排出後異物・水分混入の有無確認、清掃 Oil leakage. Visual inspections

油漏れ有無点検 目視点検 Oil leakage. Visual inspections

油漏れ有無点検 目視点検

Operating conditions. Check cranking rotation speed

運転状況確認 ｸﾗﾝｷﾝｸﾞ速度確認 Anchor bolts. Tighten anchors for starter and brackets.

取付ﾎﾞﾙﾄ増締め ｽﾀｰﾀおよびﾌﾞﾗｹｯﾄ取付部増締め Maintenance of Air Starter Perform periodic maintenance

エアスターター整備 定期整備実施 Appearance Check operating conditions.

外観点検 作動状況確認 Overhaul Replacement of parts

分解整備 リペアキット交換 Working pressures. Check pressure gauges.

作動圧力点検 圧力指示確認 Working conditions of drain valves Check working conditions.

ﾄﾞﾚﾝ弁動作確認 動作確認 Appearance, Oil level Visual inspections

外観、油量点検 目視点検 Operating conditions. Appearance check, Check working conditions.

運転状況確認 外観､作動状態点検 Appearance, Oil level Visual inspections

外観、油量確認 目視点検 Connectors. Visual and feeler inspections

ｺﾈｸﾀ部点検 目視、触手点検 Link levers. Visual and feeler inspections

ﾘﾝｸ､ﾚﾊﾞｰ点検 目視、触手点検

Relay Valve

(リレーバルブ)

Fuel Oil Filter, No.2

(燃料油第二フィルタ)

Fuel Oil Transfer Pump

(燃料油移送ポンプ)

Engine

Controller

(制御機器)

Fuel Oil Return Pump

(燃料油返送ポンプ)

Air Tank

(始動空気槽)

Fuel Oil Filter, No.1

(燃料油第一フィルタ)

Air Starter

(エアスターター)

Air Compressor

(始動空気圧縮機)

Air Compressor

(計装用空気圧縮機)

Fuel Oil

System

(燃料油系 統)

Engine

Accessorie s

(機関付属 機器)

Starter Air

System

(始動空気 系統)

Control Air

System

(制御空気)

A/F

Control

Governor

(ガバナ)

Oil Filter

(潤滑油フィルター)

Mist Blower

(ミストブロワ)

Lubrication Oil

Cleaning System

(潤滑油清浄装置)

Lubricatio n Oil

System

(潤滑油系 統)

Starter Air Pressure Reducing

Valve

(始動空気減圧弁)

A/F Control Link

(A/F制御リンク)

Actuator of Governor

(ガバナアクチュエー タ)

A2.2-2

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Appearance Check leakage.

外観点検 漏れ点検 Appearance, Working conditions. Check meter gauges.

外観、作動状態点検 指示値確認 Appearance, Working conditions. Check meter gauges.

外観、作動状態点検 指示値確認 Pressure gauges. Check meter gauges.

圧力計点検 指示値確認 Sensors Check meter gauges.

ｾﾝｻ点検 指示値確認

Open and closed valve conditions. Make sure all valve conditions.

諸弁の開閉確認 開閉位置確認 Start up operating conditions. Make sure start up condition without any troubles.

始動状況確認 異常なく始動すること Operating conditions.under Loading Make sure operating condition.

負荷運転 無負荷、ＤＥ⇒ＧＥ切替確認、１００％負荷確認

Operating conditions. Measure all gauges.

性能試験記録 既設の計器指示値にて計測 Emission monitorings. Analyze smoke gas under diesel and/or gas modes.

ばい煙計測 計測（ﾃﾞｨｰｾﾞﾙ、ｶﾞｽﾓｰﾄﾞ）

Fuel Oil Flow Meter

(燃料油流量計)

Meter

(計器)

Engine

Meter

(計器) Engine Meter Panel

(機関計器盤)

Pressure & Temperature Sensor

(圧力・温度センサー)

Solenoid Valve

(電磁弁)

Engine Common

（共通） Operation Test

(試運転)

Adjustment & Ready

(調整・運転準備)

Gas Flow Meter

(ガス流量計)

A2.2-3

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Debris. Visual inspections

堆積、付着がないこと 目視 Water. Visual inspections

浸水、付着がないこと 目視 Oil. Visual inspections

付着がないこと 目視

Rusts, damages and dirts. Appearance check

錆、損傷、汚れ等がないこと 外観点検 Loosen bolts and corrosion. Appearance check

緩み、腐食等がないこと 外観点検 Rusts, damages and dirt. Appearance check

錆、損傷、汚れ等がないこと 外観点検 Loosen terminals, Color changing. Appearance check

締付部の緩み、変色がないこと 外観点検 Damages, colors, corrosion, and leakages Appearance check

外傷、変色、腐食、水 ・ 油漏れ 外観点検 Insulation resistance must have over 0.5MΩ. Insulation resistance test

500Vﾒｶﾞｰで 0.5MΩ以上であること,

断線、地絡、損傷が無い 絶縁抵抗測定・抵抗計（テスター） Dirts. Appearance check

汚れがないこと 外観点検 Dirts and Plugged Visual inspections

汚れ目詰り等がないこと 目視 Damages, colors and cracks Appearance check

外傷、変色、割れ 外観点検 Insulation resistance must have over 5MΩ. Insulation resistance test

絶縁抵抗が5ＭΩ以上であること 絶縁抵抗測定・抵抗計（テスター）1000Ｖ絶縁抵抗計

Insulation resistance must have over 0.5MΩ. Insulation resistance test

絶縁抵抗が0.5ＭΩ以上であること 絶縁抵抗測定・抵抗計（テスター）500Ｖ絶縁抵抗計

Loosen bolts Appearance check

緩みがないこと 外観点検

Rusts, damages and dirt. Check interior and exterior.

錆、損傷、汚れ等がないこと 外・内部点検 Dirts, Colors and Damages Visual and feeler inspections

汚れ、変色、損傷がない事 目視、触覚 Damages, colors and cracks Visual and feeler inspections

外傷、変色、割れ 目視、触覚 Insulation resistance must have over 0.5MΩ. Insulation resistance test

絶縁抵抗が0.5ＭΩ以上であること 絶縁抵抗測定・抵抗計（テスター）500Ｖ絶縁抵抗計

Dirts, Corrosion and Damages Visual inspections

汚れ、腐食、損傷がない事 目視 Connecting Conditions Visual inspections

締付緩み、リード線に断線の無い事 目視

Stator, Rotor, Wiring Coil

(固定子、回転子、巻線)

Air Filter

(エアーフィルター)

Exterior

(外観)

Wiring

Coil

Lead-out Wire

(口出し線)

Bolts

(締付けボルト)

Rotor

（回転子

Wiring

Coil

Lead-out Wire and

Terminal

(口出し線及び接続部)

Space Heater

(スペースヒーター)

Dynamo

（励磁装 置）

Other

(その他)

Wiring

Coil

Stator

(固定子)

Wiring, Piping

(配線、配管)

Terminal Box, Earth

Wire

Environmental

(周囲環境)

Oil

(油分など)

Bolts

(据付、各部のボルト

Temperature Meter

(温度計測温素子)

Connection

(接続部）

Outside Coating of

Stator

Water

(水分)

Debris

(異物)

Covers

(カバー類)

Wiring Coil

(巻線)

Alternating Current Generator

Wiring Coil

(巻線)

General

(外観・内部一般)

Wiring Coil

(巻線)

Alternatin g Current

Dynamo

（交流励 磁機）

Rotary

Rectifier

(回転整流 器)

Rectifying Device

(整流素子）

A2.2-4

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Oil level. Must be standard level.

油面 レベルが基準値(+5mm～0)であること Oil level gauge and checking window. No dirts.

油面計、点検窓 汚れがないこと Lubrication oil. Check quality of oil.

潤滑油（自己給油） 異物混入、変色がないこと Oil leakage. There are no oil drip and collects.

油漏れ 油滴、油溜まりに至る油漏れが ないこと Slinger There are no big differencials from last time.

油切り 隙間を前回と比較し大きな変化がないこと

Loosen, damages and slippage. Appearance check

緩み、損傷、ズレがないこと 外観点検 Dirts and cracks. Appearance check

汚れ、割れがないこと 外観点検 Loosen connections and damages. Appearance check

口出部の緩み、損傷がないこと 外観点検

Out put power. Must be standard level.

出力 定格値以内のこと Abnormal noise and smell. Check under start up and continuous operating conditions.

運転音、異臭 始動時、運転時に異音、異臭がしない事 Vibration Must be standard level.

振動 基準値以内であること Temperatures (bearings, coils and draft) Must be standard level.

各部温度 (軸受け、巻線、通風) 基準値以内であること Oil Ring Must be operated properly.

オイルリング スムーズに回転し、正常に油のかき上げが行われていること

Abnormal conditions. Appearance check

錆、変形、破損、汚損、腐食等異常が ない事 外観点検 Abnormal conditions. Visual, hearing and smell inspections.

錆、変形、破損、汚損、腐食、

粉塵の堆積、結露、及び異臭、がない 事。 視聴臭覚点検 Malfunctions and damages. Appearance check, Check working conditions.

動作不良、破損、損傷等がないこと。 外観、作動状態点検 Abnormal noise. Appearance check, Check working conditions.

異常音がないこと 外観、作動状態点検 Open and close conditions Appearance check, Check working conditions.

開閉操作に異常がないこと。 外観、作動状態点検

Loosen connections, color changing by heat, damages Visual and feeler inspections

接続ネジ緩み，過熱変色、汚損等がない事。 目視、触覚 Damages, color changing by heat, cracks, dirts Visual inspections

破損、過熱変色、亀裂、汚損等がない事 目視 Loosen connections, color changing by heat, damages Visual and feeler inspections

締付部の緩み、過熱変色、汚損等がない事 目視、触覚

Damages on connectors, loosen screws Visual and feeler inspections

端子の損傷、ネジの緩みがないこと 目視、触覚

Alternating Current

Generator

(交流発電機）

Electric Wiring

(配線)

Exterior of Panels

(盤外部全般)

Door, Key

(扉、鍵)

Ventilation Fan

(盤換気ファン)

Bearings

（軸受）

Switches, Indicators, etc.

(盤面器具)

Interior of Panels

(盤内部全般)

Lubrication System

(潤滑油装置)

Coupling

(カップリング)

Insulation

(脚部絶縁)

Lead-out Wire & Connector

(口出し線及び接続部)

Earth Wire

(接地線)

Control & Auxiliary

Circuit

(制御、補機回路)

Operating Condition

(運転状況)

Main Circuit &

Connection

(主回路、締付部)

Insulator, Support

(碍子、支持物)

Speed Sensing

Equipment

(速度検出器)

Slide

Bearing

(すべり軸 受)

All Generator Panels

(全ての電気盤)

A2.2-5

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Operating condition, damages Inspections

動作不良、破損、損傷等がないこと 一般点検 In accordance with manufacturer's checksheet. Normal Inspection

機器チェックシートによる 普通点検

Damages Visual and feeler inspections, Operation test

破損、損傷等がない事 目視、触覚, 作動状態点検 Damages, Marks of over heat Visual inspections

破損、損傷、過熱痕跡等がないこと 目視 Damages, Disconnections Visual inspections

破損、損傷、溶断等がないこと 目視

Damages, Contact failures Visual inspections, Operation tests

破損、損傷、接触不良等がないこと 目視、作動状態点検 Working conditions, Damages Visual inspections, Operation tests

動作不良、破損、損傷等がないこと 目視、作動状態点検 Anti-falling Visual and feeler inspections

脱落防止に異常がないこと 目視、触覚 Working conditions, Damages Visual inspections, Operation tests

動作不良、破損、損傷等がないこと 目視、作動状態点検 Working conditions, Damages Visual inspections, Operation tests

動作不良、破損、損傷等がないこと 目視、作動状態点検 Deforms, color changing by heat, damages Visual inspections, Operation tests

変形、過熱変色、損傷等がないこと 目視、作動状態点検 Fusing, Rusts on clip Visual inspections, Operation tests

溶断、クリップに錆がないこと 目視、作動状態点検 Dusts, Contact failures Visual inspections, Operation and quality tests

内部のほこり、接触不良がないこと 目視、作動状態点検, 動作特性試験 Working conditions Operation Test

特性管理値による 動作特性試験 Rusts, Color changing, Zero gauging Visual inspections, Operation tests

錆、変色がないこと、零点確認 目視、作動状態点検 Damages, Contact failures Visual inspections, Operation tests

破損、損傷、接触不良等がないこと 目視、作動状態点検

Damages Visual inspections, Operation tests

破損、損傷等がないこと 目視、作動状態点検 Damages, Output power Visual inspections, Operation tests, Check output power voltage

破損、損傷等がないこと、適正出力で あること 目視、作動状態点検、出力電圧確認 Damages Visual inspections

破損、損傷等がないこと 目視 Damages, Marks of over heat Visual inspections

破損、損傷、過熱痕跡等がないこと 目視 Damages, Deformes Visual inspections

破損、損傷､変形等がないこと 目視 Damages, Disconnections Visual inspections, Operation tests

損傷、断線等がないこと 目視、作動状態点検 Damages, Burned-out bulbs Visual inspections, Operation tests

Fuse

(ＶT & 低圧ヒューズ類)

Circuit Breaker

(遮断器類)

Rectifier

(整流器類)

Circuit Breaker

(配線用遮断器)

Low Voltage Contactor

(低圧接触器類)

Timer

(タイマー)

Overload Relay

(過負荷継電器)

Main High Voltage

Equipment

(高圧主機器)

LBS

(高圧気中負荷開閉器

Transducer

(変換器)

Capacitor (コンデンサ類)

High Voltage Fuse

(高圧限流ヒューズ)

Lamp, Display

(表示灯、集合型表示灯、盤内灯)

D/D&A/D Converter

(D/D&A/Dコンバータ)

VCB

(高圧真空遮断器)

Protective Relay

(保護継電器)

Relay

(補助リレー類)

Capacitor Trip System

(コンデンサトリップ装置)

Resistor

(抵抗器類)

VT & CT

(計器用変成器)

Main & Sub Transformer

(主及び補助変圧器)

Meter

(計器類)

Switches

(スイッチ類)

Electric Equipment

(器具類)

A2.2-6

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

グローブ破損、球切れがないこと 目視、作動状態点検

Marks of over heat, Abnormal noise, working conditions Visual inspections, Operation tests

過熱痕跡のないこと、異常音が無く正 常に回転する事 目視、作動状態点検

Color changing on print circuit panels, Loosen connectors and screws Visual inspections, Operation tests

基板の過熱変色,コネクタ、ネジ等の緩 みがないこと 目視、作動状態点検 Damages, Loosen connectors and screws Visual inspections, Operation tests

汚損、損傷, コネクタ、ネジ等の緩みがないこと 目視、作動状態点検 Color changing on print circuit panels Visual inspections

基板の過熱変色がないこと 目視 Working conditions Operation Test

特性管理値による 動作特性試験

Color changing, Damages Visual and feeler inspections

変色、汚損, 基板の過熱変色がないこと 目視、触覚 Voltage from Current Generator Operation test

発電機電圧が安定であること 確認運転 Damages, Corrosions, Deforms, Loosen connectors Visual inspections

損傷、腐食、変形、汚損、端子部の緩 みがないこと 目視 Working conditions Measurement of working time

基準値の±5％以内であること 動作時間測定 Damages, Color changing Visual inspections

汚損、変色がないこと 目視 Conditions of spacers and coils Visual inspections

スペーサーの枯れ、コイルのがたがな いこと 目視 Damages, Color changing Visual inspections

汚損、変色がないこと 目視 Damages, Dirts on insulations Visual inspections

破損、絶縁部の汚れがないこと 目視

Abnormal conditions Visual inspections

器具、部品の異常がないこと 目視 Loosen connections, Color changing by overheat Visual and feeler inspections

端子緩み、過熱変色がないこと 目視、触覚

Insulation resistance must have over

5MΩ. Insulation resistance test

5MΩ以上である事 絶縁抵抗測定（1000Vメガー）

Rectifier for Excitation

(励磁用整流器)

Initial Excitation

Circuit (初期励磁回路（抵抗器。整流

Main Circuit

(主回路)

Sequencer

(シーケンサ)

Insulation

(絶縁)

AVR

(自動電圧調整器)

SVA

(静止形電圧設定器)

Sub Transformer for Excitation

(励磁用補助変圧器)

Converter for Excitation

(励磁用変流器)

Controller

(制御装置)

Display Panel

( ディスプレイパネル)

Reactor for Excitation

(励磁用リアクトル)

Wiring

(配線)

Lamp, Display

(表示灯、集合型表示灯、盤内灯)

GPU

(発電機保護装置)

Ventilation Fan

(盤換気ファン)

Electric Equipment

(器具類)

Electric Equipment

(器具類)

Excitation System

（励磁装置類）

A2.2-7

(大区分) (小区分) (点検部分) (点検整備項目) (実施要領) Year Op-Yr Op-Yr Op-Yr Op-Yr （備考）

Performance Period (実施時期）

Working conditions Operation test

始動・停止動作が仕様通りであること 確認運転 Regulation levels Operation test

±10%程度可変できること 確認運転 Working conditions Operation test

連動開閉動作が正常であること 開閉動作確認 Requirements Check display, alarm, trip and stop

仕様通りであること 表示、警報、ﾄﾘｯﾌﾟ, 停止の確認 Requirements Operation test under automatic mode

仕様通りであること 自動ﾓｰﾄﾞによる確認運転 Requirements Operation test

仕様通りであること…