Attachment 1

PERFORMANCE

WORK

STATEMENT (PWS)

AIR FORCE CIVIL ENGINEER CENTER (AFCEC)

OPERATIONS SUPPORT

TYNDALL AFB, FLORIDA

22 January 2026 DRAFT

FA4819-26-R-000X

Attachment 1 Performance Work

TABLE OF CONTENTS

Section Number and Title

1.0 Description of Services

2.0 Service Summary

3.0 Government Supplies and Services

4.0 General Information

5.0 Appendices

Appendix A, Historical Workload and Security Requirement

Appendix B, Contractor Qualifications and Experience

Appendix C, Acronyms

Appendix D, Publications and Forms

Appendix E, Technical Exhibit and CDRL Listing

DRAFT

1.0. DESCRIPTION OF SERVICES:

Air Force Civil Engineer Center (AFCEC/CXA) supports all phases of the civil engineer research, development, and acquisition process. It manages Agile Combat Support (ACS) science, technology, research, development, testing, evaluation (RDT&E) and acquisition activities from planning through executing of programs for acquiring systems, equipment, technology, and data to fulfill Civil Engineering operational needs and requirements for in-garrison, expeditionary, and contingency installations and air bases worldwide. The Airfield Pavement Evaluation (APE) team (AFCEC/CO) evaluates and ensures the viability of airfields worldwide. The contractor shall provide management and labor support necessary to provide baseline operations support capability for AFCEC, including crosscutting operational functions;

maintenance of facilities at TAFB FL and aid (e.g., produce prototypes, test articles etc. as described in PWS para 1.2) in accomplishing Research Development Test and Evaluation (RDT&E), APE Team and other projects and events on TAFB, FL. This includes maintaining the AFCEC Readiness Directorate, Requirements and Acquisition Division (AFCEC/CXA) test ranges and facilities (i.e., Bldg. 1117, facilities in the 9700 area, AFCEC fire research area at Silver Flag, test ranges, and other facilities managed by AFCEC at Tyndall Air Force Base (TAFB), FL; to include occupants assigned to these facilities by AFCEC and/or aiding organizations with AFCEC support agreements. All work performed by the contractor shall be performed in accordance with all applicable laws, regulations, Air Force (AF) standards and policies, instructions, and commercial practices.

1.1. SCOPE:

1.1.1. To provide baseline operational support for AFCEC/CXA at TAFB, FL and any TDYs associated with such work. In addition, this support shall include maintaining a baseline operational capability to support AFCEC/CXA projects and special events.

1.1.2. The PWS addresses the provision of contractor services when the government is in garrison during Normal (Steady State) Operations and when operating in an emergency mode in preparation for or in response to significant weather events and when returning from those emergency situations to Normal (Steady State) Operations.

1.1.3. The PWS provides operations support for AFCEC operations for facilities, projects and events as described in PWS para 1.2 and its subsequent subparagraphs. Projects and events include AFCEC ACS RDT&E, APE team, and other projects and events on TAFB, FL.

AFCEC ACS RDT&E includes infrastructure protection, airfield damage repair, and energy/utilities capabilities for continuous airfield operations. Infrastructure protection includes research, development and transition of passive protection technologies for sustaining airfield operations and assets that encounter weapons munitions attacks, unexploded ordnance (UXO), and aircraft and structural fires. Also, it encompasses research and development of resilient, sustainable solutions for expeditionary bases and across the USAF enterprise, including those for energy, utilities, and associated protection solutions.

Airfield damage repair includes developing, testing, and certifying equipment, materials, and Tactics Techniques and Protocols for the rapid assessment and repair of airfield damage; identification and mitigation of UXO; and expedient repairs for fuel and utility systems. The contractor is required to provide input to the design, or draft the design themselves, receive requestor approval, and then fabricate or modify ACS test instrumentation, equipment, test structures and articles, scale models, prototypes, and other existing items.

1.1.4. Changes to real property will be coordinated with and approved by base civil engineering (CE) before minor construction activities occur using the AF Form 332 process.

A government-provided work order system will be used to assign, prioritize, and track work orders. A government representative will manage the work order system and will assign tasks and determine prioritization of work. The Contractor shall use this system to accomplish required work specified in this contract. Overtime may be required to accomplish high-priority, quick-turn work.

1.2. REQUIREMENT:

The objective is to acquire a full range of operations services to support the facilities and projects that are the responsibility of or associated with AFCEC at TAFB. Associated activities can include support for visiting teams and support for TAFB base activities. Facility changes can include minor construction including rebuilding facilities for operational use per approved 332 and/or approved AFCEC operational work orders that Base Operational Support (BOS) cannot accomplish to meet mission requirements.

1.2.1. Allied Trades. The Contractor shall provide carpentry, finish and rough; roofer;

plumber; painter; appliance and equipment repair; concrete; facilities renovation and maintenance; grounds keeping; laborer support; and other tasks described below. Work orders support projects such as facility maintenance, RDT&E and non-RDT&E projects (e.g., APE team, etc.), and rebuilding operations (e.g., facilities, test structures and articles, safety items).

1.2.1.1. The Contractor shall construct, maintain and repair test articles, structures, facilities, and associated test or other support requirements. The Contractor shall perform building and office renovations and routine facility maintenance. Contractor shall recommend updates to local infrastructure to satisfy immediate and long-range requirements. Changes to real property will be pre-coordinated with the AFCEC facility manager and TAFB Civil Engineering (CE) using the existing AF Form 332 process.

For items requiring an AF Form 332, the contractor shall ensure that the facility manager has the approved 332 for the specific project before the contractor starts work on the project. Most of the non-real property and test structures and articles will not require AF Form 332s; however, in some instances an AF Form 332 is required. An example of an AF Form 332 being required for non-real property is replacing buried fiber optic lines required for data capture on the blast range at SKY X.

1.2.1.2. The Contractor shall provide support for meetings, moving equipment items, and logistical support including requisitioning and picking up materials from local venders for shops support.

1.2.1.3. The Contractor shall support ACS, APE team and other projects on TAFB, FL and perform site maintenance to include operating tractors, dump trucks, sweepers, and towed or attached equipment to transport materials and equipment, digging, loading, spraying, clearing, or mowing.

1.2.1.4. The Contractor shall coordinate and deconflict scheduled work with appropriate personnel (e.g., other AFCEC contractors, government project managers) for accomplishment of project requirements outlined in Work Orders. For example,if work is required at the AFCEC blast test range the contractor needs to deconflict his work schedule with the blast testing schedule. The Contractor shall monitor work in progress and coordinate all changes (e.g., schedule slips, material changes, design changes, etc.)

that affect project completion with government project managers. The Contractor shall perform tasks assigned through the operations work order system. The tasks are assigned as separate work unit numbers to identify work accomplished for specific program areas.

1.2.1.5. The Contractor shall perform plumbing duties such as the following:

troubleshoot/test various plumbing systems and equipment including backflow prevention systems, atmospheric vacuum breakers, and other cross connection devices.

Independently install, modify, repair, and maintain a variety of new and existing utility, supply, and disposal systems and equipment such as sewage, water, oil, and gas distribution systems, and water closets, tubs, backflow prevention devices/assemblies and showers. Plan and accomplish work from initial layout to final assembly which involves interpreting and applying building plans, specifications, blueprints, sketches, and other plumbing guides/codes using shop mathematics for RDT&E facilities and projects.

1.2.1.6. The Contractor shall perform carpentry duties such as the following:

independently apply skilled methods, techniques, and advanced shop mathematics to construct, install, repair, and modify a wide variety of structures. Plan and complete work from initial layout to final assembly by interpreting and applying complex building plans, specifications, blueprints, sketches, and other guides and codes. Apply a full range of carpentry methods in accomplishing complex tasks requiring construction of irregular sizes, shapes, and angles with precise fits and accurate dimensions.

1.2.1.7. The Contractor shall perform masonry duties such as the following: maintain, repair, and construct cement and concrete surfaces for RDT&E facilities and projects.

Performs masonry tasks involved in the maintenance, repair, alteration, and construction of interior and exterior surfaces and structures. Compute concrete requirements and operate a cement mixer to mix and prepare concrete, ensuring the proper amount of cement, sand, stone, and water are used. Pour, spread, and level concrete. Determine the type of mortar or concrete mix required. Mix concrete for smaller jobs or receive concrete from truck mounted mixers when large amounts are poured. Ready mix concrete delivered by trucks are paid for using the contract ODCs or are paid for by government outside the contract.

1.2.1.8. The Contractor shall perform painting duties for equipment, RDT&E facilities and projects such as the following: prepare various surfaces of interior and exterior components of buildings and other structures by mechanically and chemically removing old paint and rust, filling cracks, sanding, and applying fillers and base coats. Mix, thin, blend, and match tints and tones of coating materials. Apply coating materials using brushes, rollers, spray guns, and other means of application.

1.2.1.9. The Contractor shall perform roofing duties such as the following: repair and install roofs consisting of asphalt, tile, slate, roll roofing, felts, and shingles on RDT&E projects. Remove and replace sections of old, damaged, rotted, or deteriorated roofs.

1.2.1.10. The Contractor shall perform repair and preventative maintenance duties such as the following: examine, troubleshoot, and repair appliances, equipment, and systems.

Perform preventive maintenance services. Conduct periodic preventive and recurring inspections, e.g.; lubrication in accordance with manufacturers’ instructions and checking voltage and amperage changes in electrical equipment. Inspect equipment for condition and proper operation. Determine nature and complexity of repair(s) needed and repair items. Examine for wear and tear and replace worn out parts, bushings, linkage pins, and unserviceable system units and components. Disassemble, clean, and inspect for defective parts. Perform needed repairs by replacing, reworking, or refinishing worn or damaged parts and components. Operate equipment to ensure it is running properly and make needed adjustments. Maintain records on repair; preventive and unscheduled maintenance. Materials and parts are paid for using the contract ODCs or are paid for by government outside the contract. Once received they are added to the government inventory and supplied to the contractor for their use.

1.2.1.11. The Contractor shall perform grounds keeping duties such as the following:

operate large, complex riding lawn mowers and similar types of specialized mowing equipment (e.g., multiple and independently-controlled cutting decks) and/or specially designed riding mowers that operate on slopes and require constant attention to working space and environment. Operate various controls and levers to maneuver equipment and lift, lower, adjust, engage, and disengage components or attached devices when working around trees, trenches, large potholes, slopes, curbs, rocks, and other visible obstacles.

Contractor shall mow approximately 15 acres within a 144 acre site on TAFB including operational ranges and test areas. Contractor shall mow this area described in Technical Exhibit 5 consistent with AF standards.

1.2.1.12. The Contractor shall prepare populated 9700 areas, Sky X, Bldg. 1117, and AFCEC Fire Pit for hurricane evacuations and other severe weather. The Contractor shall clean-up debris after a storm in the above AFCEC specified areas.

1.2.1.13. The Contractor shall utilize safety practices and procedures following established safety rules and regulations and maintain a safe and clean environment. Use and assure proper fit of required safety equipment and clothing. Follow federal and state rules when storing, using, handling, labeling, and disposing of hazardous materials and waste in accordance with environmental standards. Perform clean-up duties such as cleaning equipment, sweeping, straightening, and lining up tools, and other property in the assigned area.

1.2.1.14. The Contractor shall occasionally be required to work on short notice in emergency situations to prepare the facility for potential storm events.

1.2.2. Electrician. The Contractor shall design, install, modify, repair, troubleshoot, and maintain various electrical systems, controls, and equipment located in and near TAFB, FL installations, ranges, buildings, and structures. Work can commence once the project AF Form 332 (if required) submitted by the appropriate government facility manager and is approved by Base Civil Engineer (BCE) . The primary government facility manager in conjunction with BCE will determine if a AF Form 332s is required for AFCEC RDT&E projects (e.g., a AF Form 332 is not required to work on non-real property). The primary government facility manager will inform the contractor when a AF Form 332 is not required.

Use knowledge of the National Electrical Safety Code and of types and sizes of wires/cables, conduits, transformers, and other electrical equipment and circuit elements to integrate them into electrical systems and equipment to ensure proper operation. The Contractor shall:

1.2.2.1. Install, modify, test, repair, and maintain RDT&E transformers, converters, regulators, cables, switches, circuit breakers, mechanical and electronic systems, and other circuit elements. Adjust relays and control equipment to obtain specified voltage, current, time delay, and other characteristics for appropriate holding, tripping, or other operational functions. Construct and install rigid conduits. Pull in conductors, assemble bus bars, and phase out and connect conductors. Clean, adjust, and repair electrical equipment such as air and oil circuit breakers and remote control equipment. Check condition of transformers, switches, capacitor equipment, and cables. Check transformer operating temperatures and voltage at secondary terminals and make repairs to defective, loose, or corroded connections. Diagnose and determine corrective action for electric power- controlling equipment such as switchgear, transformer banks, and circuit breakers in substations and power-generating facilities.

1.2.2.2. Install, maintain, and repair commonly used RDT&E distributing equipment, e.g., replace and adjust contacts and tripping and time delay intervals of circuit breakers, determine types and sizes of wire, conduit, transformers, etc., and methods of installation and repair. Maintain and install distribution lines and circuits of various voltages used to supply distribution panels, switchgear, power and control circuits, fire alarm systems;

uninterruptible power supply systems, lightning protection systems, high intensity discharge lighting systems, and equipment such as research and development (R&D) equipment. Plan and carry through the troubleshooting and repair of high voltage generating, controlling, and distribution systems, such as repairing switch gear, installing and hooking up transformers, locating defects in cables, or selecting materials to make installations or repairs.

1.2.2.3. Install, move, repair or replace, modify, load, and test new and existing RDT&E electrical lines, circuits, systems, fixtures, panels, switches, breakers, controls and equipment located in and near installation buildings and structures. Work on secondary distribution lines and circuits used to supply distribution panels, switchgears, power and control circuits, electrical intrusion alarm and fire alarm systems; emergency warning systems; cathodic protection systems; lighting systems; and related equipment. Test and maintain gasoline and diesel generators for proper electrical output. Aid in engineering a wide variety of electrical systems.

1.2.2.4. Install, troubleshoot, and maintain RDT&E electrical systems and associated equipment including sophisticated circuitry and controls associated with unique projects. Troubleshoot electrical circuits containing electronic components in order to isolate the cause of malfunction, whether electrical or electronic, in complex relay logic circuits for electrical control systems, computer interface devices, analog/digital controls, and solid state motor control circuits for referral to an electronics mechanic for repair. Troubleshoot and replace circuit boards in the controls of equipment.

1.2.2.5. Troubleshoot RDT&E problem areas, inspect and repair defective equipment and faulty wiring. Work from building plans, blueprints, wiring diagrams and schematics, engineering drawings, technical manuals, maintenance manuals, and repair manuals to determine the necessary and proper repairs and/or replacements. Read and understand electrical drawings and circuit diagrams of interconnects such as the generators, buses, switches, and circuit breakers in a power-generating facility or the feeders, substations, transformers, and interconnections of a distribution system in order to diagnose problems. Analyze and interpret blueprints, wiring schematics, control panel diagrams, technical manuals, and manufacturer’s manuals. Follow all Air Force regulations and National Electrical Code (NEC). Maintain and update existing blueprints, diagrams, and schematics. Be able to produce new drawings and schematics.

1.2.2.6. Conduct periodic load tests to ensure adequacy of stand-alone and interior systems. Troubleshoot and diagnose complex repair situations involving the electrical components of electrical power plants and power distribution equipment. Systems include those with a variety of compressors and a variety of refrigerant controls.

Systems use a variety of complicated motor controls and other controls to protect against overload or overheating.

1.2.2.7. Use and maintain various types of hand, hydraulic, and power tools. In addition, use a wide variety of test equipment and tools of the trade, including test lamps, multi-meters, circuit analyzers, circuit breaker testers, voltage recording meters, watt meters, ohmmeters, oscillators, phase sticks and rotation meters, digital test equipment, fault-finding equipment, amp meters, voltmeters, graphic recorders, and dressing tools.

1.2.2.8. Utilize safe practices and procedures following established safety rules and regulations. Maintain a safe and clean work environment. Use required safety equipment and personal protective equipment (PPE). Use lock-out/tag-out program and follow locally developed safety programs. Wear protective clothing and gear when required.

Follow all Air Force regulations, OSHA, NEC, and National Safety Code. Employ safety procedures when working with high voltage work, including what equipment to use when working on live circuits. Conduct safety inspections of electric items and fix any safety defects identified.

1.2.2.9. Perform moderately heavy lifting, pulling, and carrying of equipment and material weighing up to 18 kilograms (40 pounds) and occasionally, lift or pull heavy cables and equipment weighing more than 23 kilograms (50 pounds) with the help of weight handling equipment or aid from other workers. Work aloft on poles, at ground level, and in ground trenches, or manholes. Work requires bending, stooping, climbing, and standing for long periods. Must be able to distinguish colors and shades of colors. At times, works in awkward positions and restricted spaces where coordination of hands, legs, and body are needed to perform tasks. Work both inside and outside, sometimes in bad weather and in areas that are noisy, dirty, dusty, and greasy. Work on scaffolding or cranes at heights of 30 or more feet, or in close quarters such as manholes or attics. Work in test facilities where there are temperature extremes, high noise levels, and possible exposure to lead, chemicals, or carcinogens.

1.2.2.10. Work individually and alongside other trades in maintaining equipment (e.g.

perform lock-out/tag-out functions). The electrician shall aid other trades with carpentry, plumbing, painting, facilities maintenance, and grounds keeping activities if higher priority projects need additional support and electrical tasks can still be accomplished within scheduled time frames.

1.2.3. AFCEC Fabrication & Test Support Facility: The Contractor shall manage, maintain, and operate the AFCEC Fabrication & Test Support Facility. The Contractor shall develop, design, fabricate, and modify items in support of AFCEC projects or facilities.

Items can include but are not limited to vehicle modifications, building and modifying test instrumentation, equipment; test structures and articles, scale models, prototypes, and modification of existing items to improve functionality, reliability, maintainability, usability etc. and supporting activities such as RDT&E and non-RDT&E projects and events. The Contractor shall develop, design, fabricate, and modify required items using government provided facilities, equipment, and tools. Operation of the AFCEC Fabrication &Test Support Facility requires a Machinist, Welder and Sheet Metal Fabricator.

1.2.3.1. Machinist. The Contractor shall provide a qualified machinist who shall:

1.2.3.1.1. Manufacture complex and non-routine parts and items of equipment from raw stock of different metals, metal alloys, and other materials through the use of government supplied conventional and/or computer numerical control (CNC) machine tools, and precision handwork. Parts and items of equipment manufactured are typically one-of-a-kind, involve unusual trade problems, and require a high degree of ingenuity and responsibility. Machine rare metals, new metal alloys, or other new material, determining the best tooling material, tool types, coolants, and machine feeds and speeds to use in performing a particular machining operation. The Contractor shall use conventional machine tools, machine surfaces at unusual or compound angles. The contractor will use special adaptation or extension of the machine tool in order to accomplish differential or compound indexing; accomplish multiple lead and various other nonstandard screw threads, helical or other types of gears, or worm threads; or machine surfaces that have closely interrelated dimensions; or produce other complex configurations. Consider the effect of heat-treating, annealing, plating, welding, and other related work processes in completing assignments and suggest more efficient or economic machining processes where necessary. The Contractor shall use CNC machine tools to manufacture the first part in one cycle to proof part dimensions, check sufficiency of programming, tooling fixturing, and machine operations to edit programming and make changes necessary for part development.. If the design changes, affecting materials, form fit or function, coordinate with user requesting item with the recommended changes. Independently resolves machining problems during the machining process.

1.2.3.1.2. The Contractor shall set up and operate a variety of conventional and/or CNC machine tools such as high-speed water jet; laser cutter, lathes; vertical and horizontal boring mills; bench, plain, and universal milling machines; shapers;

planers; saws; internal and external grinders; thread cutters; and radial drills to accomplish tasks, procedures, and prototypes. Make independent interpretation and translation of work orders, drawings, and specifications that are often lacking in such items as dimensions, tolerances, and types of fits and finishes. Set up conventional machines to perform machining processes requiring the use of special or improvised tools, fixtures, and setups to machine unusual surface configurations such as curved surfaces requiring machine feeds in different planes simultaneously, surfaces having closely interrelated dimensions, or surfaces having unusual or compound angular relationships. Machining operations on CNC machine tools involve shop floor programming and using such procedures as multiple setups, in place machining of fixtures, debugging first run programs, and making or suggesting changes to machine tool programs. Apply algebraic, geometric, and trigonometric formulas to produce specific lead or pitch; make computations necessary in differential, compound, or angular indexing procedures; determine relationships and measurements of compound angles; and compute root diameters for various types of threads, worms, and gears.

1.2.3.1.3. Use a variety of precision measuring instruments and equipment such as vernier calipers; height gauges; squares; protractors; inside, outside, and depth micrometers; surface gauges; vee blocks; parallel bars; gauge blocks; dial indicators;

optical and mechanical comparators; and go and no-go thread, ring, bore, and plug gauge to attain dimensions and maintain tolerances.

1.2.3.2. Welder. The Contractor shall provide a qualified welder who shall:

1.2.3.2.1. Plan and lay out work from blueprints, sketches, drawings, specifications, and work orders in the construction and maintenance of installation facilities and research and development items. Review work order requirements reflecting sheet metal structures, articles, parts, and assemblies to be constructed, altered, or repaired. Visit worksite and analyze, evaluate, and classify structural sheet metal damage when planning repair and modification projects. Make changes to job layout based on onsite inspection of job. Use complicated shop mathematics to calculate irregular curves, angles, and pitch. Determine material, tools, and equipment needed for the project and how or what repairs need to be made. Use complicated measuring instruments such as protractors; calipers; snap ring, height, depth, dial, and screw pitch gauges; and other hand-measuring devices to measure plans and projects.

1.2.3.2.2. Develop patterns, cut, form, join, assemble, and install items and systems which have combined straight and curved edges or irregular curves, angles, and planes. Apply principles of radial-line development combined with parallel-line development to devise and calculate patterns. Manufacturer items and systems with dovetailed seams, set-in-bottom seams, burred-bottom seams, or wire or lock seams.

Set up, adjust, and operate powered and non-powered tools and forming equipment to form sheet metal into cylindrical, tapered, conical, and irregular shapes. Select, cut, bend, and install hardware on all types of assemblies as determined by pattern, layout, and specification. Fabricate templates for sheet metal components. Assemble and fabricate components of stainless steel, black iron, galvanized iron, terneplate, copper sheet, magnesium, honeycomb material, and alloys and install by use of bolts, screws, and lock-seams. Apply riveting and soldering techniques for appearance, durability, and structural soundness. Work with a variety of assembly joints, hems, and edges.

1.2.3.2.3. Plan and lay out welding assignments from blueprints, sketches, drawings, specifications, and work orders. Use a variety of welding processes such as oxyacetylene, electrode arc, submerged arc, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding, metal spray arc, and spot and stud welding to join all types of common metals and alloys. Weld structures, plates, sheet metal, castings, forgings, pipes, boilers, shafts, turbines, valves, caissons, tanks, and/or other comparable material, parts, equipment, and machinery. Welding processes may be manual or automated and could include welding dissimilar metals. Produce water or airtight welds where required. Welds require complete penetration and fusion of base and filler metals even when welding in hard-to-reach places. Prepare welding surfaces; set up clamp fixtures or devise special jigs and fixtures to hold the parts to be welded, as needed.

1.2.3.2.4. Operate and maintain, complex hand and power tools and equipment such as slip roll forming machines; box and pan brakes; rotary machines with extra forming rolls; and crimping, burring, turning, and beading machines; hydraulic press brake; sheers; form roller; hand brakes; drill press; saws; punches; plate roll;

soldering and welding equipment; and other shop equipment to fabricate and repair items. Use and maintain a variety of other tools such as drill presses, rivet guns, punches, metal saws, templates, unit shears, power hand saw, power band saw, universal grinder, electric sander, and other tools of the trade. Update Work Order system with job status to completion.

1.2.3.3. Sheet Metal Fabricator. The contractor shall provide a qualified sheet metal fabricator who shall:

1.2.3.3.1. Apply skilled methods, techniques, and advanced shop mathematics to construct, install, repair, and modify a wide variety of structures and components.

Complete work from initial layout to final assembly by interpreting and applying complex plans, specifications, blueprints, sketches, and other guides and codes.

Apply a full range of methods in accomplishing complex tasks requiring construction and assembly of irregular sizes, shapes, and angles with precise fits and accurate dimensions.

1.2.3.3.2. Plan and lay out welding assignments from blueprints, sketches, drawings, specifications, and work orders and performs welding operations. Review work order requirements. Determine supplies for sheet metal structures, articles, parts, and assemblies to be constructed, altered, or repaired. Visit worksite and analyze, evaluate, and classify structural sheet metal damage when planning repair and modification projects. Make changes to job layout based on on-site inspection of job.

Uses complicated shop mathematics to calculate irregular curves, angles, and pitch.

Determine material, tools, and equipment needed for the project and how or what repairs need to be made. Use complicated measuring instruments such as protractors;

calipers; snap ring, height, depth, dial, and screw pitch gauges; and other hand-measuring devices to measure plans and projects.

1.2.3.3.3. Develop patterns, cut, form, join, assemble, and install items and systems which have combined straight and curved edges or irregular curves, angles, and planes. Apply principles of radial-line development combined with parallel-line development to devise and calculate patterns. Manufacturer items and systems including but not limited to dovetailed seams, set-in-bottom seams, burred-bottom seams, or wire or lock seams. Set up, adjust, and operate powered and non-powered tools and forming equipment to form sheet metal into cylindrical, tapered, conical, and irregular shapes. Select, cut, bend, and install hardware on all types of assemblies as determined by pattern, layout, and specification. Fabricate templates for sheet metal components. Assemble and fabricate components of metals and alloys consisting of but not limited to stainless steel, black iron, galvanized iron, terne-plate, copper sheet, magnesium, honeycomb material, and alloys and installs by use of bolts, screws, and lock-seams. Apply riveting and soldering techniques for appearance, durability, and structural soundness. Work with a variety of assembly joints, hems, and edges.

1.2.3.3.4. Manufacture and install or repair cylindrical, square, or rectangular-shaped objects which have fastenings such as single and double-hem edges and single, double, or grooved seams. Make repairs or new items by selecting the proper type and thickness of metal, cutting to proper size; and, if necessary, forming to proper contour using appropriate equipment. Cut and form metal to proper angle, and trims or files to proper length. Hand form parts by using form blocks and rubber hammer to tap into proper shape. Flange edges and file or trim part to fit. Fit parts to attaching or mating piece to ensure proper contour and fit. Assemble parts by seaming, bolting, screwing, riveting, tacking, spot-welding, or soldering. Remove rust or other corrosion; cleans parts; and checks all rivets, bolts, and attaching structure for damage, broken hardware, elongated holes, etc., and replaces with new hardware as required.

Repair small dents and holes by smoothing or sanding, stop drilling holes to prevent further cracking, or hammering out dents. As required, manufacture and install reinforcing patch plates, doublers, and reinforcement angles. Assemble and integrate fabricated or pre-fabricated parts and sub-systems into complete and fully operational components, systems, or structures.

1.2.3.3.5. Use a variety of welding processes such as oxyacetylene, electrode arc, submerged arc, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding, metal spray arc, and spot and stud welding to join all types of metals and alloys. Weld a variety of items including but not limited to structures, plates, sheet metal, castings, forgings, pipes, boilers, shafts, turbines, valves, caissons, tanks, and/or other comparable material, parts, equipment, and machinery. Welding processes may be manual or automated. Required at times to weld dissimilar metals. Produce water or air tight welds where required. Welds require complete penetration and fusion of base and filler metals even when welding in hard to reach places. Prepare welding surfaces; set up clamp fixtures or devises special jigs and fixtures to hold the parts to be welded, as needed. Riveting, soldering, and welding are done for appearance as well as strength. Maintain dimensions and tolerances to specifications. Completed work is spot-checked by COR for compliance with requirements and adherence to quality standards.

1.2.3.3.6. Operate and maintain complex hand and power tools and equipment including but not limited to slip roll forming machines, box and pan brakes, rotary machines with extra forming rolls, and crimping, burring, turning, and beading machines, and soldering and welding equipment, water-jet cutting machines, and plasma cutting machines to fabricate and repair items. Use and maintain powder painting equipment. Use and maintain a variety of other tools such as drill presses, rivet guns, punches, metal saws, templates, unit shears, power hand saw, power band saw, universal grinder, electric sander, and other tools of the trade. Use precision measuring instruments such as protractors, calipers, snap ring, height, depth, dial, and screw pitch gauges, and other hand-measuring devices to measure plans and projects.

Maintain records of actions taken and ensures that documentation is signed properly and coordinated.

1.2.3.4. Common tasks shared among the Machinist, Welder and Sheet Metal Fabricator include:

1.2.3.4.1. Plan and lay out work from blueprints, sketches, drawings, specifications, and work orders in the construction and maintenance of installation facilities and research and development items. Work individually and alongside other trades in fabricating items.

1.2.3.4.2. Utilize safety practices and procedures following established safety rules and regulations and maintain a safe and clean work environment. Use and ensure proper fit of required safety equipment and clothing. Follow federal, DoD, AF and state rules when storing, using, handling, labeling, and disposing of hazardous materials and waste in accordance with environmental standards. Perform clean-up duties such as cleaning equipment, sweeping, straightening, and lining up tools and other property in the assigned area. Maintain a safe and clean work environment.

Use required safety equipment and PPE. Use lock-out/tag-out program and follow locally developed safety programs. Wear protective clothing and gear when required.

Follow all Air Force regulations. Receive assignments accompanied by blueprints, sketches, drawings, sample parts, parts programs, or other specifications.

1.2.3.4.3. Independently interpret and apply sets and series of interrelated prints and drawings, prepare supplementary sketches, and compute missing dimensions. Lay out work, determining the need for and improvising special setups and procedures to perform machining operations that have not been tried before, occur on a one-time or infrequent basis and require machining to tolerances that are difficult to attain or hold or require machining of unusual surface configurations. Recommend and use methods and procedures that contribute toward more efficient and economic operations, greater dimensional accuracy, or savings in machine time. Responsible for the proper and safe operation of equipment. Completed work is spot checked for compliance with accepted trade practices.

1.2.3.4.4. Machinist, Welder and Sheet Metal Fabricator perform tasks in all the three areas so that all areas have back-up capabilities (e.g., operate equipment listed under each of their areas). Provide field support at all AFCEC TAFB location (e.g., Fire Area, and test ranges).

1.2.4. Logistics Support. The contractor shall perform duties for the on-site AF logistics program. The Contractor shall perform the following tasks:

1.2.4.1. Update the equipment and turn-in Inventory Management database (or equivalent) for tracking and reporting of all Custodian Authorization /Custodian Receipt Listings (CA/CRLs), test, measurement and diagnostic equipment (TMDE), and Preventative Maintenance Inspection (PMI) items assigned and adding/removing equipment items. Perform alternate custodian functions for assigned CA/CRLs.

Maintain master equipment listing (MEL) database (Inventory Management database) provided by the government which includes over 567 CA/CRL supply accountable equipment items.

1.2.4.2. Enforce sound logistics process discipline. Implement and manage logistics compliance reviews on a monthly and “as required” basis focusing on equipment management, TMDE, PMI, and CTK compliance. Inspect composite tool kit (CTK) master/custodian listing consisting of cabinets, and tools to ensure they are in compliance with AFIs. Results will be presented to the AFCEC/CXA logistics manager.

Cabinets and tools are paid for using the contract ODCs or are paid for by government outside the contract. Once received they are added to the government inventory and supplied to the contractor for their use.

1.2.4.3. Perform monthly reviews of support equipment, TMDE, PMI, and CTKs to ensure compliance with AF requirements. Reviews consist primarily, but are not limited to checking forms documentation, i.e., overdue inspection/calibration, documentation error, incomplete documentation, and documentation not available. Update/input results in Inventory Management (or equivalent) and this information is used to produce AFCEC/CXA Logistics Standardization and Evaluation Program (LSEP) monthly summary reports. Review and evaluate management and production effectiveness, analyze performance history using Inventory Management reports, and make recommendations to correct reported and perceived deficiencies.

1.2.4.4. Monitor TMDE items, PMI/Air Force Technical Order (AFTO) Form 244 equipment items and all other shop equipment items not listed above and to ensure compliance with Air Force Instruction (AFI) and technical order (TO) requirements.

Identify requirements for equipment not currently supportable by DAFMAN 21-113, Air Force Metrology and Calibration (AFMETCAL) Management (AFMETCAL) Program.

Identify user calibration requirements outlined in TO 00-20-14, Air Force Metrology and Calibration Program, and implement user calibration program requirements. Ensure TMDE user and owner responsibilities identified in DAFMAN 21-113 and TO 00-20-14 are met. Maintain a master schedule in Inventory Management of all user calibration requirements.

1.2.4.5. Monitor requirements for CTKs, special tools, and support equipment and take necessary action to ensure availability. Train users on their responsibilities IAW DAFI 21-101, Aircraft and Equipment Maintenance Magagement, and AFCEC/CXA Standard Operating Procedures (SOP) 21-101, Logistics/Quality Assurance. Conduct other management assessments and program evaluations of the site’s logistics and related programs per AFCEC/CXA SOP 21-101. Review the documentation of all wing/division inspections and inventories. Spot check tool boxes to evaluate adequacy, tool control discipline, cleanliness, and serviceability of tools and tool boxes.

1.2.4.6. Ensure any area working on electrical items meets Electro Static Discharge (ESD) criteria, as defined in TO 00-25-234, General Shop Practice Requirements for the Repair, Maintenance, and Test of Electrical Equipment, is identified, and ESD program requirements are met. Ensure strict adherence to technical data and all other written management procedures.

1.2.4.7. Support and track acquisition of systems, equipment, technology, and data to fulfill civil engineering needs and requirements. Perform configuration and item management maintaining current distribution tracking and coordination. Recommend to the government, purchases needed to perform PWS tasks including market research, recommending substitute products, tracking deliveries, obtaining government signatures on packing slips updating records and informing government POC of status. Para 1.2.9.

has more details on the ODC process.

1.2.4.8. The Contractor shall perform alternate TMDE manager’s duties. Monitor quarterly master identification (ID) Precision Measurement Equipment Laboratory (PMEL) listing. Coordinate with monitors from 10 PMEL accounts ensuring timely turn-in of TMDE requiring calibration. Help work centers in determining no periodic calibration and calibrate before use requirements. Update the MEL and Inventory Management databases (or equivalent) at least quarterly with TMDE data.

1.2.4.9. The Contractor shall perform primary and alternate TODO duties. Take the “General Technical Order On-Line Training Course within 30 days after contract award in order to support the Technical Order Distribution Office. Maintain the equipment manuals (update, inspect) TOs and general information service files per AF requirements. This includes filing and ordering TO additions and supplements and performing monthly reconciliation of required TO data/information. Review AFCEC/CXA PMEL and TO management techniques, database usage, and processes to ensure compliance with current AFCEC SOP 21-101. Conduct annual inspections of

TOs as required by the AF.

1.2.4.10. The Contractor shall perform alternate equipment manager duties. Provide guidance to equipment custodians of 10 CA/CRL accounts concerning supply issues and procedures. Ensure accountable equipment is inventoried annually. Inspect custodian equipment folders assigned to AFCEC for compliance with DAFI 23-101, Material Management Policy, and AFCEC SOP 21-101, Logistics/Quality Assurance.

Coordinate with Base Supply Equipment Management Section (EMS), for disposition instructions prior to turn-in of excess serviceable/ unserviceable assets. Update changes to MEL and Inventory Management databases (or equivalent) as required. Perform the following when new TMDE is considered for purchase, purchased, or received in the laboratory and research areas:

1.2.4.10.1. Notify the equipment custodian to determine if the TMDE is accountable on the CA/CRL.

1.2.4.10.2. As the Technical Order Distribution Office (TODO) Manager, determine if there is a TO available for the TMDE.

1.2.4.10.3. Notify the base PMEL to determine calibration requirements.

1.2.4.10.4. Submit an AFTO Form 45, Request for Calibration Responsibility Determination, as needed. The use of AFTO Form 45 is prescribed in TO 33K-1-

100, TMDE.

1.2.4.11. The Contractor shall accomplish the following tasks which require a SECRET security clearance. Access Defense Logistics Agency (DLA) website for turn in of equipment to Defense Reutilization Management Office (DRMO). Access PUB LOG which replaced the Federal Logistics Information System Web Inquiry a DLA website required for equipment account custodians. Manage equipment required for classified projects. Manage Communications Security (COMSEC) equipment through base supply.

Manage classified tech orders if required for projects. Use government available Secret Internet Protocol Router Network (SIPRNet) terminals to receive/print classified documentation. Access government available secure safes to store classified documents.

Use government available secure phones to participate in classified discussions.

1.2.4.12. The Contractor shall provide an individual who shall be appointed as the alternate Unit Site Coordinator for the Automatic External Defibrillator (AEDs).

1.2.4.13. Work with other contractors as required to accomplish tasks assigned by the work order system if higher priority projects need additional support and logistics tasks can still be accomplished within scheduled time frames. Items may include helping with off-loading equipment, repairing facilities, building test structures and articles and other work order tasks requiring additional manpower.

1.2.5. Occupational Health Support. The Contractor shall perform a broad range of safety and occupational health duties in one or more areas of occupational safety and occupational health. Contractor shall stay abreast of state and federal regulations;

informing new employees about health and safety responsibilities, procedures, rules, and regulations. The Contractor shall use comprehensive knowledge of a wide variety of regulations, standards, procedures, methods, and techniques to determine compliance with occupational safety and health regulations and recommend modifications or adaptations to eliminate or minimize hazards. The Contractor shall provide recommendations to government leads and/or safety representatives on appropriate measures to eliminate or control hazardous operating procedures.

1.2.5.1. The Contractor shall evaluate a variety of complex, unconventional safety and occupational health problems or circumstances; ensure correct safety and protective equipment is available and in use; and determine risk assessment of the hazardous processes/conditions identified. The Contractor shall use equipment and personal protective devices required by the PWS; take prompt action when unsafe acts or conditions are reported or noted; and accomplish health and safety training and education on a continuing basis.

1.2.5.2. The Contractor shall investigate and report all job-related health or safety problems promptly; coordinating or conducting internal inspections to ensure safe and healthful working conditions free from recognized health and safety hazards.

Contractor shall respond to and investigate hazardous conditions or spills and provide guidance on mitigation and cleanup consistent with the NCP and local plans and requirements.

1.2.5.3. The Contractor shall provide technical help on safe work practices, fire protection/prevention, radiation safety, chemical waste management and spill response, emergency planning, laboratory ventilation, occupational safety, and other related matters to ensure compliance with AF wide as well as local plans and requirements. Contractor shall review and discuss test plans and set-ups with customers to ensure safe practices are employed. The Contractor shall coordinate with installation bio-environmental, health, safety, and environmental flights on all health, safety, and environmental issues to ensure organizational compliance during on-site test activities.

1.2.5.4. The Contractor shall perform periodic inspections and evaluations on numerous programs such as high-risk activity programs, safety training, and emergency/disaster preparedness to determine compliance with appropriate occupational safety and health regulations. The Contractor shall conduct safety and occupational health surveys of facilities and equipment related to the full range of work operations. The Contractor shall document and review inspection findings and prepare formal reports for dissemination to appropriate parties. Conducts follow-up inspections to ensure violations and hazards are corrected.

1.2.5.5. Hazardous Material, Hazardous Waste, and Pollution Prevention Support:

The Contractor shall be knowledgeable of and comply with all provisions of all applicable federal, state, and local laws, regulations, operating instructions, policies, business practices, and directives as pertaining to environmental, safety, and occupational health (ESOH) issues including the management of hazardous materials and hazardous waste. The Contractor shall establish an ESOH coordinator/focal point to ensure compliance with these requirements.