24QA934 Attach. 1 - Statement of Work - Amend 1.pdf
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- Attached to
- Paint Sanding Booth Repair
- Solicitation number
- FA462024QA934
About this file
This document is a Statement of Work (SOW) for repairs to the paint/sanding booth at Fairchild Air Force Base in Washington. The SOW requires the contractor to provide all personnel, equipment, tools, materials, supervision, and other necessary items to repair the existing paint/sanding booth, including the temperature/humidity control units and lighting. The objectives are to ensure safe and reliable operation of the equipment per technical order requirements. The work must be performed on Fairchild AFB from May 1, 2024 to September 30, 2024. The government will provide utilities, refuse collection, and security. The contractor must comply with all applicable environmental regulations for hazardous materials, spill prevention, and waste disposal. The contractor must also submit a non-hazardous solid waste disposal plan for government approval prior to the start of work.
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Other files
| File | Type | Posted |
|---|---|---|
| 24QA934 Extend RFQ Amend 0003.pdf | ||
| 24QA934 KTR QA Amend 2.pdf | ||
| 24QA934 SF30.pdf | ||
| FA462024QA934 Combo Amend 1.pdf | ||
| FA462024QA934 Combo.pdf | ||
| 24QA934 Attach. 1 - SOW.pdf | ||
| 24QA934 Attach. 2 - WD 2015-5537 Rev 22.pdf |
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STATEMENT OF WORK
FOR
PAINT/ SANDING BOOTH REPAIRS
April 2024
24QA934 Attach. 1: – Statement of Work
Statement of Work (SOW) For
PAINT SANDING BOOTH REPAIRS
Fairchild AFB, WA
1. BACKGROUND: Fairchild Air Force Base utilizes various cabinets for sanding and painting metal aircraft parts and support ground equipment. Current equipment is not operating IAW established parameters and requires maintenance and repair to the existing paint/sanding booth (Industrial Semi-downdraft Booth), part number ISD-20-16-32, that is manufactured by Rohner Finishing Systems to ensure safe operability.
2. SCOPE OF WORK: The Contractor shall provide all personnel, equipment, tools, materials, supervision, and other necessary items to complete repairs to the sanding/paint booth. Company to repair/reprogram RCP 1 and RCP 2 to bring operating parameters within Technical Order Specifications, to include Temperature/humidity control as well as repair/replace lighting within the booth.
3. OBJECTIVES: Ensure safe and reliable operation of equipment per technical order 1-1-8 requirements, repair existing paint/sanding booth control units, and repair/replace faulty lighting.
4. REQUIREMENTS: The contractor shall repair sanding/paint booth humidity and temperature control units and repair/replace lighting within the booth to ensure proper operation IAW T.O. 1-1-8 paragraph 5.3 and 5.5.4. Repair and or replace components that effect temperature and humidity within the sanding and paint booth as well as repair/replace lighting within the booth. Fully operational system is expected to clear thermal stress hazard warnings and hazardous particulate discharge.
4.1. Services Not Included. Repair and parts necessitated by other than fair wear and tear i.e., abuse, neglect, improper maintenance, either by contractor, subcontractor, or government personnel as determined by the Contracting Officer (CO).
4.2. Minor Repairs. Minor repairs and /or adjustments are defined as something requiring less than 30 minutes of labor and consumable items/parts less than $50.00. If the contractor doesn’t have the consumable items/parts or manpower to make repairs (includes diagnosis), no additional charges (labor, trip, and parts) shall be billed to the government for associated subsequent trips to repair that minor deficiency.
4.2.1. Consumable Items. The Contractor at no additional cost to the government shall supply consumable items such as grease, minor parts and/or materials under $50.00, etc. as may be needed.
4.2.2. Maintenance Reports. The contractor shall develop and submit all reports to the CO, summarizing all maintenance performed. Reports shall be submitted within 5 business days after repairs. The report shall identify maintenance tasks performed during repairs.
4.3. Environmental and Hazardous Material Handling. In addition to all applicable Federal, State, and local environmental codes and regulations, the following specific guidance is provided:
4.3.1. The CO shall approve all hazardous materials brought on-site by the contractor prior to use. The contractor shall obtain approval using the application requirements of the AF Form 3952. Once the process is implemented and contractor is trained, the contractor may submit the AF Form 3952 electronically to the email address provided upon contract award.
4.3.2. The CO has the right to prohibit the use of hazardous materials it deems to be especially hazardous to human health and environment. In the event the CO does not approve a hazardous material for use, the CO may provide the contractor a list of suitable substitutes; however, the contractor shall retain responsibility for finding an acceptable substitute. The contractor shall take appropriate actions to comply with waste minimization and pollution prevention practices and policies.
4.3.3. The Contractor shall furnish an AF Form 3952 or equivalent electronic worksheet to the Base HAZMAT office (HAZMO), through the CO, for anticipated quantities, application of use, and method of disposal for all materials to be used under this SOW. The listing shall include, but not be limited to, lubricants, spray cleaning solvents, and any known hazardous materials.
4.3.4. The Contractor's attention is directed to Hazardous Chemical Reporting (40 C.F.R. Part 370), Toxic Chemical Release Reporting: Community Right to Know (40 C.F.R. Part 372), which includes the following: Chemicals with special characteristics which in the opinion of the manufacturer can cause harm to people, plants, or animals when released by spilling, leaking, pouring, emitting, emptying, discharging, injecting, escaping, leaching, dumping or disposing into the environment (including the abandonment or discarding of barrels, containers, and other receptacles).
4.3.5. Safety Data Sheets: The Contractor shall submit a copy to the CO or PM of all hazardous safety data sheets (SDS) describing the hazards of any chemical used in the performance of this contract. This file shall be made available for review immediately upon request. The Contractor shall request from his supplier a SDS for each new material ordered.
These sheets will then be placed in the hazardous material data sheet file. This is in addition to the requirements of FAR clause 52.223-3, Hazardous Material Identification and Material Safety Data.
4.3.6. The contractor shall maintain spill control material on hand at all times sufficient to contain a worse case spill, both volume and hazard level.
4.3.6.1. Spill Prevention. The contractor shall ensure all employees are knowledgeable of spill prevention and response procedures. Discharges to the storm or wastewater systems are strictly forbidden without coordination and approval of the Base Installation Management Flight, Environmental Element (92 CES/CEIE). If a spill does occur, the contractor shall take immediate action to contain it and report the incident to the Fire Department by dialing 911 from any base phone.
Make sure you inform them you are calling from FAFB so they can forward your call. If calling directly to the Fire Department, dial (509) 247-5215. The contractor shall also notify 92 CES/CEIE at (509) 247-8053/8163/2313. The spill shall also be reported in writing by the contractor to 92 CES/CEIE within 48 hours.
4.3.6.2. Spill Clean-Up. The contractor shall report and promptly cleanup all spills in a manner consistent with current federal, state, and local environmental regulations. The contractor shall clean up, containerize, and properly dispose of any spills caused by contractor employees such that no petroleum product, toxic chemical or hazardous substance enters any creek, gutter, or other appurtenance leading to natural drainage, storm drainage, or sanitary sewer systems. This includes any chemicals or substances that cause soil staining or other potential for air, water, or soil degradation as determined by the 92 CES/CEIE. All spills shall be cleaned IAW regulatory standards.
4.3.6.3. Spill Reports. The contractor should anticipate that the government will report any hazardous spills or discharges to federal, state, and local environmental regulatory agencies, as appropriate, and that the contractor will be held responsible for cleanup and remedial action according to federal, state, local and government specifications. If required by the government, the contractor shall sample, in the presence of 92 CES/CEIE, the spill site to show adequacy of spill cleanup.
4.3.6.4. Government Spill Clean-up. In the event it is necessary to utilize government material, equipment, or personnel to clean up a contractor-caused spill, the contractor shall be required to reimburse all associated costs, to the government.
Spill cleanup using government resources will be charged to the contractor at an amount determined by the CO, based upon actual costs incurred.
4.3.7. Hazardous and Universal Waste Management. Fairchild AFB is legally designated as a Large Quantity Generator and all hazardous and universal waste generated on the base must therefore be managed in accordance with federal, state, and local regulations for Large Quantity Generators.
4.3.7.1. Hazardous and Universal Waste Designation. All potentially hazardous and universal waste shall be captured, containerized, and characterized for proper disposal without leaving the installation. This includes any associated PPE, tarps, filters, etc., that may be contaminated with the potentially hazardous waste. Contractor shall have knowledgeable personnel sample/analyze all waste streams and provide recommendation relative to hazardous waste designation including pH and flashpoint; VOCs and RCRA 8 metals via TCLP; and applicable Washington State Dangerous Waste designation regulations.
4.3.7.2. Hazardous and Universal Waste Accumulation. The Contractor shall be responsible for the proper collection, containment, characterization, management, and storage of any waste accumulated or generated at the job site. This includes but is not limited to collecting hazardous and universal waste in proper containers with secondary containment;
not allowing containers to be placed on dirt, sand, gravel, or grass surfaces; properly labeling the container; posting appropriate signs; and securing and protecting the container from direct sunlight and/or precipitation; and ensuring the container is closed at all times except when waste is being added.
4.3.7.3. Hazardous and Universal Waste Disposal. The Contractor shall be responsible for the proper disposal of hazardous and universal waste accumulated or generated at the job site. Contractor shall not bring any hazardous waste from off-base onto the job site. Disposal actions shall be accomplished in compliance with the "Hazardous Waste Manifest System" for shipping and disposal. The Contractor shall arrange for transportation and disposal of hazardous and universal waste and ensure it in compliance with the established regulatory requirements. Proper disposal shall include the preparation of a hazardous waste manifest and LDR form as required for disposal of the waste at a RCRA approved facility. The EPA Identification # for Fairchild AFB will be used on the hazardous waste manifest. All hazardous waste manifests must be signed by an authorized person in 92 CES/CEIE prior to hazardous waste being removed from the base.
Manifests shall be coordinated through 92 CES/CEIE via the Contracting Officer at least 3-days prior to scheduled shipment to provide the government, at their discretion, an opportunity to inspect the packaging and labeling in addition to ensuring an authorized government representative will be available to sign the manifest on day of shipment. Hazardous waste must be shipped off base within 90 days of being generated. No hazardous waste, including universal waste, shall remain at the jobsite after project completion. If final disposal/shipping arrangements are still pending at project completion, contractor shall contact 92 CES/CEIE via the Contracting Officer for assistance.
4.3.8. Wastewater. FAFB wastewater is regulated by a City of Spokane Wastewater Discharge Permit and Spokane County Code Chapter 8.03A, Pretreatment. No discharges are authorized without coordination and approval of 92 CES/CEIE, Environmental.
4.3.9. Non-Hazardous Solid Waste Disposal. Non-hazardous solid waste must be managed and disposed in accordance with federal, state, and local regulations at facilities permitted in accordance with the WA State Solid Waste Handling Standards.
4.3.10. Salvaging, Recycling, and Disposal of Waste. The Contractor shall make every reasonable effort to reduce the amount of solid waste generated by salvaging and recycling materials to the greatest extent possible. Materials capable of being recycled, shall be recycled at facilities licensed and permitted by the county or state for such recycling. The Base Recycling Center may be available to accept corrugated cardboard (flattened) for recycling.
4.3.10.1. The Contractor shall be responsible for the proper handling and disposal of all solid waste accumulated or generated on FAFB in performance of the contract. All non-hazardous solid waste shall only be disposed of and/or recycled at facilities licensed and permitted by the county or state for such disposal or recycling. There are no disposal areas on the base.
4.3.11. Non-Hazardous Solid Waste Disposal Plan. A plan for non-hazardous solid waste disposal shall be submitted to the Contracting Officer for approval prior to physical work NTP. Such a plan shall provide a project name; project number; contract number; a brief description of the project; summarize the activities that will generate waste; itemize all waste (including waste or material to be salvaged and/or recycled) expected to be encountered during the project; how the materials will be managed on base; and include proposed disposal/recycle locations and corresponding applicable Solid Waste Permit(s) showing the disposal/recycle facility is licensed and permitted. A Non-Hazardous Solid Waste Disposal Plan Template can be found at the end of this section.
4.3.11.1. If, during the course of the project, the specifics of the Non-Hazardous Solid Waste Disposal Plan change (e.g., materials disposed/recycled, disposal/recycling facilities used, etc.), then an updated plan must be submitted to the Contracting Officer for approval prior to implementing the changes.
4.3.11.2. The contractor shall ensure that all subcontractors, vendors, suppliers follow the approved Non-Hazardous Solid Waste Disposal Plan. It is the contractor's responsibility to coordinate with subcontractors to ensure awareness and participation.
4.3.11.3. Approval of the Contractor's Solid Waste Disposal Plan will not relieve the Contractor of responsibility for compliance with applicable environmental local, state, and federal regulations.
4.3.12. Solid Waste Disposal Tracking. All solid waste including salvaged and recycled materials shall be tracked by the type, quantity, weight, (including totals for each column), and disposition. This information shall be submitted on the Solid Waste Disposal Tracking Sheet (found at the end of this section) to the Contracting Officer within 7 days of the end of each calendar quarter (i.e. submit in January, April, July, and October) and at project completion.
4.3.12.1. Provide dump weight receipts to the Contracting Officer for all disposed solid waste.
5. GOVERNMENT FURNISHED EQUIPMENT AND SERVICES:
5.1 Government Furnished Utilities: The government will furnish utilities to include telephone, electricity, and water.
The Contractor shall not change or modify any utility system or component; or connect any Contractor property, equipment or system without prior CO review and approval. The contractor shall practice energy conservation in the Government provided facilities.
5.2 Refuse Collection: The Contractor shall provide bulk containers to dispose of trash or refuse generated from accomplishment of services detailed in this SOW.
5.3 Police and Fire Protection and Medical Care: The government will provide police and fire protection. In the event of an emergency (life or limb), Fairchild Fire Emergency Services will respond and treat, if necessary, an outside ambulance agency will transport the contract employee to the nearest emergency medical facility. The Contractor shall have the responsibility to reimburse the outside ambulance agency for services rendered.
5.4 Damages: Damages to Government buildings, equipment, are addressed in clause 52.237-2 “Protection of Government Buildings, Equipment, and Vegetation.”
6. SECURITY REQUIREMENTS: All personnel employed by the Contractor in the performance of this contract, or any representative of the Contractor entering the government installation, shall abide by all Fairchild Air Force Base security regulations. Personnel performing the work requested will be escorted for the duration on the installation.
Individuals must be able to pass a background check that will be conducted prior to entry of the installation. Individuals performing the work will be required to provide their full name, DOB, SSN, driver’s license issuing state and license number to gain access to the installation. Location of work is in controlled area and contractor personnel will need to be escorted. Government will provide personnel to escort contractor personnel.
7. PLACE OF PERFORMANCE: All work shall be performed on Fairchild Air Force Base, WA 99011 Building 2050.
8. PERIOD OF PERFORMANCE: 1 May 2024 – 30 Sep 2024
9. GENERAL INFORMATION:
9.1. HOURS OF OPERATION: Hours of operation are 0700-1630 Monday through Friday, excluding Federal Holidays and any other designated down day. Work can be done at other than the normal hours of operation with the approval of the Contracting Officer. The contractor shall coordinate in advance all hours of work and any service interruptions with
92 MXS POC.
January 1 New Year’s Day 3rd Monday in January Martin Luther King, Jr. Day 3rd Monday in February President’s Day Last Monday in May Memorial Day June 19 Juneteenth July 4 Independence Day 1st Monday in September Labor Day 2nd Monday in October Columbus Day November 11 Veterans Day 4th Thursday in November Thanksgiving Day December 25 Christmas
10. APPENDICES:
APPENDIX A - TO 1-1-8 5.3
APPENDIX B - TO 1-1-8 5.5.4
APPENDIX C - ISD-20-16-32 Schematic
Table 5-1. Minimum Recommended Controls and Personal Protective Equipment (PPE) for Priming and Painting Operationsa
Operation Engineering
Controls Personal Protective Equipment
Respiratory Hand Ear Eye Body Foot Mixing General dilution ventilation None Disposable
Nitrile gloves Noneb Safety goggles or face shield
Tyvek™ or cotton coveralls
Safety toe boots
Thinning General dilution ventilation
None Disposable Nitrile gloves
Noneb Safety goggles or face shield
Tyvek™ or cotton coveralls
Safety toe boots
Spray application
Paint spray booth/facility
Air-purifying with Organic Vapor
(OV)/N95
cartridgesc
Disposable Nitrile gloves
Noneb Safety gogglesd
Tyvek™ or cotton coveralls
Safety toe boots
Curing General dilution ventilation
None None Noneb None None Safety toe boots
Sempen usage
General dilution ventilation
None Disposable Nitrile gloves
Noneb None None Safety toe boots a Local Bioenvironmental Engineer (BEE) may recommend more restrictive controls or PPE based on exposure monitoring.
b Hearing protection may be required in locations where hazardous noise is produced from other sources.
c Powered air-purifying respirator (PAPR) with hood is the best choice for spray paint application.
d Safety goggles are not required if a full-facepiece or hooded respirator is worn.
Spray gun nozzles are sources of very high pressure. During operation and cleaning of paint spray guns, the nozzle shall never be pointed towards any person in close proximity. Failure to comply could result in injury to, or death of, personnel or long term health hazards.
e. Spray painting equipment presents hazards of which painters should be aware. Consult manufacturers’ instructions for proper handling, cleaning, operation, and precautionary procedures.
5.2.1 Respiratory Protection. Many toxic materials are found in spray painting shops which may impair the health of per-sonnel if control measures are not provided. Harmful concentrations of these materials may be reduced to a safe level by an efficient mechanical exhaust system supplemented with personal respiratory protection. At a minimum, it is recom-mended that powered air purifying respirators with hood be used (see Table C-1); however, always contact Bioenvironmental Engineering for selection of proper respiratory protection. It should be understood that a respirator is not a substitute for a proper exhaust system, but is a supplement to existing ventilation methods (refer to NFPA 91, AFMAN 48-146, and AFI 48- 137).
NOTE
This manual provides only general information for respiratory safety devices. See the manufacturer’s technical data for detailed operating and maintenance instructions. See the DO43 System for National Stock Numbers (NSNs) and to convert specification and Part Numbers (PN) s to NSNs. Equipment Authorization Inventory Data (EAID) authorization for equipment type items must be established in accordance with AFH 23-123.
5.3 SPRAY BOOTHS AND PAINTING AREAS, GENERAL.
Spray painting shall be conducted in a properly ventilated spray area such as in a spray booth which confines and exhausts va-pors and mists and overspray during painting operations. Paint booths are available in various sizes for small parts painting, or for larger wheeled equipment, and can be large enough for complete aircraft. Air flow design shall provide adequate veloc-ity at the face of the booth. Basic airflow criteria for a specific type paint booth is available from the Bioenvironmental En-gineer. Also, see NFPA 91, “Industrial Ventilation, A Manual of Recommended Practices”, published by the American Confer-
TO 1-1-8 APPENDIX A
ence of Government Industrial Hygienists (ACGIH), and DAFMAN 91-203. For additional reference criteria, see the Air Force Corrosion Facility Reference Guide on the AFCPCO’s SharePoint. Doors and windows in the area should be kept closed to exclude dust and dirt. Air should enter a booth at a rate which will not cause turbulence or excessive air currents but be sufficient to keep dried overspray from settling on surfaces which have been painted and are still tacky. Humidity and temperature indicators shall be installed and kept in proper operation so that the temperature and humidity for correct spraying can be checked and maintained. Lighting shall amply illuminate all surfaces being painted, and all lighting and connecting electrical switching shall be explosion proof. Spray room surfaces shall be cleaned frequently to ensure good housekeeping.
5.4 PAINT BOOTH TYPES.
Prior to spraying of paint, rigidly comply with all safety regulations regarding to electrical grounding, fire preven-tion, vapor and explosion-proof lights, etc. Failure to comply could result in damage to, or destruction of, equip-ment or loss of mission effectiveness.
Two types of paint spray booths are in general use, the dry type and the air-water wash type. Traditional spray booths are generally effective at removing particulate matter such as solid and liquid particles of overspray, but they do not remove solvent vapors from exhaust air. Removal of solvent vapors for air quality emissions compliance requires supplemental equipment to collect the organic vapors on activated charcoal filters or to destroy them by combustion or catalytic reaction.
These special process capabilities are matters to be addressed by local civil engineering and environmental planning func-tions.
5.4.1 Dry-Type Booth. Dry-type spray booths draw contaminated air through a series of baffles or filters before exhausting it to the outside. Care should be taken to minimize air currents in the spray booth that will interfere with removal of spray dust or with the health and comfort of personnel. These booths are available with varying types of filter material, and local environmental regulations may specify the numbers of filter banks required. In most cases, the filter material will be consid-ered a hazardous waste and disposal should be coordinated with local civil engineering and environmental management.
5.4.2 Air-Water Wash Type Booth. In addition to the baffles used in the dry-type booth, this type of spray booth has a series of water curtains to trap and remove overspray solids and liquids from contaminated air before it is exhausted. An air-water wash type booth will remove up to 95 percent of paint residue before it is exhausted when working properly. Many areas today have greater restrictions than 95 percent efficiency. Fire hazards are greatly reduced when the air-water wash booth is used. A deflocculating material or water wash compound is added to the water to prevent residue from adhering to the working portion of the booth and also serves to prevent rusting. A paint sludge removal system may be installed in these booths to decrease the frequency of changing the water. Disposal of paint sludge may be considered a hazardous waste and should be coordinated with local civil engineering and environmental management.
5.4.3 Cleaning and Maintenance. A suitable coating should be applied to all dry interior surfaces of a booth to facilitate cleaning. Paint residue which floats on the surface of the water should be removed each day to prevent it from settling to the bottom of the tank. Spray booths should be coated with an approved fireproof material. The applicable equipment manual should be consulted for complete information on paint spray booths. It is very important to keep the spray booth and its immediate vicinity as free from dirt and dust as possible. The strong suction created by the exhaust fan can pull dust from outside into the booth and may deposit it on sprayed surfaces.
5.4.4 Part and Equipment Painting Operations. All parts and equipment painted in spray booths shall be properly positioned in the booth. This is necessary to ensure the painter is not improperly exposed during the painting operation. The parts shall be placed on roll around tables or hung from roll around racks to allow for their repositioning in the paint booth during the painting operation. The painter shall spray into the face of the booth with the air flow from the painters back. When painting complex parts, change the position of the part being painted so that the painter is never spraying into the air flow.
Painted parts shall be removed from the spray booth as soon as possible after the spraying has been completed and the vapors have been removed. When painting large equipment, the painter shall begin at the front or exhaust end of the booth and work toward the back or air supply end. This is to ensure the painter remains out of the flow of the paint overspray.
5.5 AIRCRAFT PAINTING OPERATIONS.
5.5.1 Depot Level Aircraft Painting Operations. Depot painting of aircraft shall conform to the following safety and health protection precautions:
TO 1-1-8
c. The ventilation system is on and operating and must also provide sufficient exhaust to remove the solvent vapors gener-ated by the process. The ventilation shall be sufficient to limit vapor concentration to 500 PPM or 20 percent of the LEL, whichever is lower as defined in OSHA Standard 1910.94. Electrostatic painting equipment powered by an exter-nal electrical source requires an interlock system to ensure that equipment can only be operated if the ventilation system is operational. An interlock system is not required for pneumatically operated equipment; however, the paint hangar facility shall be equipped with an audible alarm system which activates in the event of a ventilation system failure.
d. All painters using the electrostatic equipment shall be trained in its use, the hazards associated with electrostatic paint-ing, and the fire/safety problems associated with the process.
e. All safety and regulating features on all equipment are operational.
f. No unauthorized personnel are allowed in the paint hanger during electrostatic painting operations.
g. Any personnel involved in concurrent operation in the paint hangar, not associated with the electrostatic painting pro-cess, shall be briefed on the hazards of static on ungrounded objects and provided the appropriate safeguards.
h. All aircraft, the electrostatic equipment, work stands, solvent containers/buckets, people, and adjacent equipment shall be grounded prior to using the electrostatic painting equipment.
i. Prior to cleaning electrostatic paint guns, the operators shall ensure that they and the gun are grounded and that the equipment is de-energized.
j. The manufacturer’s operational/safety procedures are used to supplement these procedures.
k. All electrical equipment within the paint hangar facility must be approved for explosion-proof environments. The elec-trostatic painting equipment used for this process must have been tested and approved by a recognized laboratory for Class I, Division I, Groups C and D locations.
l. When painting aircraft fueled with JP-5 and JP-8, the paint hangar facility and aircraft shall be protected by a fire sup-pression system. The fire suppression system must be fully operational prior to the start of electrostatic painting. Facility fire suppression required for electrostatic painting of fueled aircraft is outlined in MIL-STD-3007, ETL 02-15, and
ETL 98-8.
m. Supervisory personnel must ensure all fire/safety countermeasures have been implemented prior to the start of the paint-ing operation.
n. LEL readings in the fuel vent area must be taken prior to the painting of each aircraft. LEL readings must be maintained at or below 20 percent.
5.5.4 Atmospheric Conditions for Painting. Normally, coatings should not be applied under unfavorable atmospheric conditions such as high humidity, strong drafts or extremes of temperature. Painting should be accomplished whenever pos-sible in an environmentally controlled facility capable of maintaining a range of 30 to 80 percent Relative Humidity (RH) and 60 to 90 °F (16 to 32 °C). Some coatings may be applied outside these ranges without significant adverse effects, but paint personnel should always watch for adverse effects when applying paint outside of these ranges and develop painting decisions based upon local experiences for the particular types of coatings used and the local climate. Factors to be considered are:
• The temperature of surfaces being painted should be considered in any painting decision since it is a major factor in the drying or cure of coatings.
• Low humidity retards the cure of moisture curing coatings.
• High humidity can cause blushing of lacquers and also may result in condensation on the coating if the temperature of the coating drops to the dew point.
• Low temperatures cause slow drying, or cure, longer tack time, and sometimes incomplete cure. If the temperature is 50 °F (10 °C) or lower, painting operations should be suspended.
TO 1-1-8
24QA934 Attach. 1: – Statement of Work
APPENDIX B
Aerospace & Defense
Manufacturing & Industrial
Automotive Transit Bus & Rail
Heavy Equipment & Fleet Refinish
Marine
INDUSTRIES FOR DOWNDRAFT SPRAY BOOTHS
DOWNDRAFT BOOTH
High Performance Paint Booths
STANDARD FEATURES
• Premium 18 gauge G90 galvanized steel construction
• AMCA certified aluminum blade fans with TEFC motor standard
• UL listed color correct fluorescent light fixtures
• 20 x 20 Industry standard filters
• 200# sq./ft. steel pit grating
• Product Doors
• Easy nut & bolt assembly with 3D exploded view drawings
Rohner Full Downdraft Paint Spray Booths provide a superior spray enviroment for a variety of standard sizes and expandable configurations to meet your industrial parts, truck and large equipment, or custom finishing needs. Our standard Downdraft Spray Booth draws non-pressurized fresh filtered air, from a ceiling-mounted supply plenum, which then flows uniformly over the entire work area and out through a filtered, grated in-floor or above-grade basement exhaust plenum -creating an optimal spray coverage environment.
Rohner Side Downdraft (or Semi-Down) Paint Spray Booths provide a great solution for bringing the advantages of Downdraft airflow into your facility. Our standard Side Downdraft Spray Booth draws non-pressurized fresh filtered air, from a full ceiling supply plenum, which then flows vertically over the entire work area and out through the side wall exhaust plenum - creating a customized airflow.
Rohner Full Downdraft and Side Downdraft Paint Spray Booths can be designed for drive-in / back-out applications or for flow-through production lines.
DOWNDRAFT AIRFLOW QUICK CHANGE FILTER
ROLLER SYSTEM
36”X44” PREMIUM SUPPLY
FILTER RACK
www.rohner-usa.com
Downdraft booths provide optimal airflow and are the preferred booth style for achieving an ultra-high quality paint finish.
Upgrade to a Rohner exclusive supply blanket filter rack. Intake filter rack comes with a roll-in pinch strip, guaranteeing a 100% seal every time. Upgrade to a Quick Change filter pan for additional labor savings.
Booths are designed to meet or exceed NFPA33 and IFC Chapter 24 requirements. Consult your local authority having jurisdiction for additional requirements before purchasing.
SUPERIOR FINISH
24QA934 Attach. 1: – Statement of Work
APPENDIX C
BATCH OVEN HIGH TEMPERATURE
Working Dim. (WD)
Working Dim. (WD)
14’-0”
14’-0” 14’-0” 14’-0” 9’-0” 14’-0” 14’-0” 14’-0” 14’-0” 14’-0” 9’-0”
10’-0”
10’-0” 10’-0” 10’-0” 9’-6” 12’-0” 12’-0” 12’-0” 12’-0” 12’-0”
9’-6”
23’-10” 25’-11” 27’-11” 29’-11” 31’-11” 27’-11” 29’-11” 31’-11” 23’-10” 25’-11”
19’-4” 19’-4” 19’-4” 19’-4” 19’-4” 10’-0” 19’-4” 19’-4” 19’-4” 19’-4” 19’-4”
13’-2” 13’-2” 13’-2” 13’-2” 13’-2” -(2’-6“) 8’-0” 15’-2” 15’-2” 15’-2” 15’-2” 15’-2” -(2’-6“)
24’-2” 26’-3” 28’-3” 30’-3” 32’-3” 24’-2” 26’-3” 28’-3” 30’-3” 32’-3”
(2) 30” 3hp - 16,800cfm
(2) 30” 3hp - 18,200cfm
(2) 30” 3hp - 19,600cfm
(2) 30” 3hp - 21,000cfm
(2) 30” 3hp - 22,400cfm
(2) 30” 3hp - 16,800cfm
(2) 30” 3hp - 18,200cfm
(2) 30” 3hp - 19,600cfm
(2) 30” 3hp - 21,000cfm
(2) 30” 3hp - 22,400cfm
14’-0” Wide
ISD-14-10-24
ISD-14-10-26
ISD-14-10-28
ISD-14-10-30
ISD-14-10-32
NPCF
PD-10-10
ISD-14-12-24
ISD-14-12-26
ISD-14-12-28
ISD-14-12-30
ISD-14-12-32
NPCF
PD-10-12
16’-0” Wide
ISD-16-16-32
ISD-16-16-40
ISD-16-16-48
ISD-16-16-56
ISD-16-16-60
NPCF
PD-12-12
16’-0”
16’-0” 16’-0” 16’-0”
11’-0”
16’-0” 16’-0” 16’-0”
11’-6”
31’-11” 40’-0” 48’-1” 56’-2” 60’-3”
21’-4” 21’-4” 21’-4” 21’-4” 21’-4”
12’-0”
19’-2”
19’-2” 19’-2” 19’-2”
32’-3” 40’-4” 48’-5” 56’-6” 60’-7”
(2) 36” 5hp - 25,600cfm
(4) 30” 3hp - 32,000cfm
(4) 30” 3hp - 38,400cfm
(4) 36” 3hp - 44,800cfm
(4) 36” 5hp - 48,000cfm
MODEL W
H
D
W
H
D
Light Fixtures
Intake Filters
Exhaust Filters
Exhaust Fan Sized at
50FPM @ .85” S.P.
ISD - INDUSTRIAL SEMI-DOWNDRAFT BOOTH
18’-0” Wide
ISD-18-16-32
ISD-18-16-40
ISD-18-16-48
ISD-18-16-56
ISD-18-16-60
NPCF
PD-14-12
PD-14-12
18’-0” 18’-0” 18’-0” 18’-0” 18’-0”
13’-0”
16’-0” 16’-0” 16’-0”
48’-1” 56’-2” 60’-3”
23’-4” 23’-4” 23’-4” 23’-4’ 23’-4”
19’-2” 19’-2” 19’-2”
32’-3” 40’-4” 48’-5” 56’-6” 60’-7”
(2) 36” 5hp - 28,800cfm
(4) 30” 3hp - 36,000cfm
(4) 36” 3hp - 43,200cfm
(4) 36” 5hp - 50,400cfm
(4) 36” 5hp - 54,000cfm
20’-0” Wide
ISD-20-16-32
ISD-20-16-40
ISD-20-16-48
ISD-20-16-56
ISD-20-16-60
NPCF
PD-16-12
20’-0” 20’-0” 20’-0” 20’-0” 20’-0”
15’-0”
16’-0” 16’-0” 16’-0”
48’-1” 56’-2” 60’-3”
25’-4” 25’-4” 25’-4” 25’-4” 25’-4” 16’-0”
19’-2” 19’-2” 19’-2” 19’-2” 19’-2” -(2’-6“) 12’-0”
32’-3” 40’-4” 48’-5” 56’-6” 60’-7”
(2) 48” 5hp - 32,000cfm
(4) 48” 3hp - 40,000cfm
(4) 48” 5hp - 48,000cfm
(4) 48” 5hp - 56,000cfm
(4) 48” 5hp - 60,000cfm
SIDE VIEWPERSPECTIVE VIEW FRONT VIEW
www.rohner-usa.com 888-885-7641
ISD/IDD BROCHURE 20.0
NOTE: Model shown includes lower side wall plenums (exhaust) and pressurized ceiling (intake)
TABLE LEGEND
ISD = Industrial Semi-Downdraft Booth: Booth comes standard with lower side wall plenums (exhaust) and pressurized ceiling plenum (intake).
NPCF = Non-Pressurized Ceiling Filters: Ceiling Plenum is removed and air is passively pulled through ceiling filters, reduced overall height.
PD = Product Doors. Optional: Standard, Filtered, Bi-fold, or Tri-fold, Roll-up, or Sliding.
Standard Motors: 1hp and greater are 230/460V three phase, fractional hp motors are 115/230V single phase. Additional motor configurations available.
OD-D
WD-D
OD-W
WD-W
W D
-H
O D
-H
24QA934 Attach. 1: – Statement of Work
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
1155707379A Highlight
ROOM DESIGN STD. OPT. ROOM DESIGN STD. OPT.
20” x 20” Exhaust Filter frames with wire grids
18 Gauge galvanized construction
Spark resistant tube axial fan w/ TEFC motor
High static exhaust fan
Powder coated white finish
3’ x 7’ Personnel access door with 18” x 24” tempered glass window
NESHAP compliant multistage filter system
Quick Change Filter Roller System
Dual entry (drive through) product doors
36” x 44” Premium Supply Filter Rack
Class I Div. II sealed inside access light fixtures with color correct lamps
Heated makeup air unit (M.A.U.)
DOWNDRAFT SPECIFICATIONS
DOWNDRAFT/SIDE-DOWNDRAFT DIAGRAM
Model Number = (Ex: ISD-LSWP-14-12-24-CP) ISD = Class & Booth Type LSWP = Exhaust Type 14 = Working Width 12 = Working Height 24 = Working Depth CP = Intake Type
Exhaust (choose one)
LSWP
Lower Side Wall Plenum
PD
Product Door
PTFP
Concrete Pit Filter Pan
CP (Intake) Ceiling Plenum
Standard Cabin
LSWP
Lower Side Wall Plenum www.rohner-usa.com 888-885-7641
ISD/IDD BROCHURE 20.0
NOTE: Personnel doors are available on cabin sections. Product doors are available in Double Swing, Filtered, Bi-fold, Tri-fold, or Roll-up models.
Booth Exhaust Plenums and filters are designed for particulate removal only! Volatile organic compounds (V.O.C.) removal requires optional equipment.
Specifications and designs are subject to change, and substitutions without notice are at the manufacturer’s sole discretion. Customer is responsible for determining the suitability of the equipment for its intended use. Additional equipment or modifications may be required to meet local building and process-specific regulatory codes and are the responsibility of the Customer.
| 24QA934 SOW.pdf |
| 24QA934 SOW.pdf |
| TO 1-1-8 5.3.pdf |
| TO 1-1-8 5.5.4.pdf |
File details come from the government source that posted it. Updated .