Baler_Specs_inground_conveyor_Solicitation.DOC
DOC document 624 KB Posted
- Attached to
- Horizontal Baler Federal contract opportunity
- Solicitation number
- FA302019QA048
About this file
Modification and Amendment to FA302019QA048, Horizontal Baler The Horizontal Baler requirement specifications have been updated; please review the new specifications and completely disregard the previous. For the sake of agency needs, and the updated requirement specs, this RFQ will remain open until close of business 2 September 2019 at 5pm EST. A new question period has been added and will close on 29 August at 1PM EST.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| Pit_conveyor_.pdf | ||
| Answers.docx | DOCX document | |
| Photos.pdf | ||
| Attachment_1_-_Specifications.pdf | ||
| Horizontal_Baler_Combo_RFQ.pdf |
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Text version
HE-60-MP Baler Specifications
9/28/2018
GENERAL EQUIPMENT SPECIFICATIONS
Dimensions:
Length
206 1/4”
(Baler)
426”
(Baler and pit conveyor)
Frame Width 68 3/4”
Overall Width 85”
Height
49 1/2”
127 1/2” (Top of conveyor)
Weight:
15,200 lbs.
19,600 lbs.
Bale size:
48”
Width
60”
30”
Clear Top Opening
35-1/2
Bale Weights:
Corrugated 1100 - 1300 lbs.
High Grade 1300 - 1500 lbs.
Newsprint 1350 - 1600 lbs.
P.E.T.
750 - 900 lbs.
H.D.P.E.
800 - 950 lbs.
Aluminum 500 - 600 lbs Bale ties
12ga x 14’.
(Bales these materials without preconditioning)
Operating pressure:
2400 psi.
(normal)
2800 psi.
(maximum)
Platen force:
120,600 lb.
140,750 lb.
Platen pressure:
67.0 psi.
78.2 psi.
Cycle time (no load):
48 sec.
(standard)
32 sec.
(Optional 30 hp Upgrade) Wire tie method Pull-Thru tie system with 6 ties. 6 Wire guide tracks that are removable for cleaning.
Baler meets or exceeds ANSI Z245.5 safety standards.
Baler uses readily available, nationally and internationally distributed components.
Baler is assembled from at least 95% American made components.
CONSTRUCTION SPECIFICATIONS
BALE CHAMBER:
Floor
(7) 1/2” x 8” flat bars with (2) 3/4” x 4” flat bar stiffeners each.
(12) 1”x 1” x 1/4” angle iron wire pull tracks.
Top
(7) 1/2” x 8” flat bars with (2) 3/4” x 4” flat bar stiffeners each.
BALER FLOOR
1/2” plate with C4x5.4 channel stiffeners.
BALER SIDES: Side sheet 3/8” plate reinforced horizontally with 4”x3”x5/16”squaretubing. Reinforced vertically with C4x5.4 and MC4x13.8 channels and 6”x 4”x 1/4” tubing.
Rear legs 6”x 4”x 3/8” tubing.
Front legs
Horiz. side rails 6”x 3”x 3/8” tubing.
CUTTER BAR ASSEMBLY:Cutter bar 1” x 1 1/2” cold drawn alloy flat bar (AISI 4140).
Backing bar 1 1/2”x 6” cold drawn flat bar.
Support tube 8”x 2”x 3/8” tubing.
HOLD DOWN BAR ASSY.:
Hold down bars 1”x 2” cold drawn alloy flat bar (AISI 4140).
Mounting bars 1”x 2” flat bar with 1/4”x 2 1/2” flat bar stiffener.
PRESSHEAD:
Face plate 3/4” plate.
Cyl. mount C12x20.7 channel.
channels.
1”x 4” flat bar.
plates
Side plates 1/4” plate.
Side channel C4”x 5.4 channel reinforced with 1 1/2”x 1 1/2” fb
Center supports C6x8.2 channel.
Top plate 3/8” plate.
Floor Plate 1/2” abrasion resistant plate (212 - 255 BHN).
Floor stiffener 1/2”x 4” flat bar.
Cutters
1” T1 type A plate (321 minimum BHN)
Side Guides 4x5.4 channel with 88” long UHMW shoe pads.
CHAMBER DOOR:
Horizontal frame 6”x 4”x 1/2” tubing with 1” plate reinforcement.
Vertical frame 6”x 6”x 1/2” tubing.
Center frame 3/4”x 6” flat bar with 6”x 2”x 1/4” tubing reinforcement.
Door hinge
(3) 1 1/2” plate hinges.
Latch
6”x 6”x 1/2” angle.
Latch hinge
(2) 1 1/2” plate hinges and (2) 1” plate hinges.
HYDRAULIC SYSTEM SPECIFICATION
MOTOR
Standard: 20 hp, 1800 rpm, 256TC frame, 230/460 Vac 3-phase.
Optional Upgrade:30 hp, 1800 rpm, 286TC frame, 230/460 Vac-
3 phase
Optional 208Vac 3 phase
PUMP
Standard: 38 gpm double vane
Optional 30 hp Upgrade: 63 gpm double vane
CARTRIDGE VALVES
Sun Hydraulics
DIRECTIONAL VALVE
D08 tandem spool valve.
DOOR HAND VALVE
4 way, 3 position tandem spool valve
FILTRATION
Suction
2” Suction Strainer, 140 micron
Return
10 micron
CYLINDERS
Presshead 8” bore x 84” stroke x 5” rod
Door
5” bore x 12” stroke x 2” rod
HYDRAULIC HOSES
Parker and Aeroquip.
HYDRAULIC FLUID
Sun Hydraulic Oil 2105.
RESERVOIR
Standard:107 gallon capacity. Machine Mounted.
Optional 30 hp Upgrade: 180 gallon capacity. Remote Mounted Hydraulic power unit comes standard with: sight gauge, filler/breather cap, 10” clean out cover, and drain plug.
ELECTRICAL SYSTEM SPECIFICATIONS
MAIN CONTROL PANEL
ENCLOSURE
NEMA 12 rated Hoffman enclosure, 30” x 24”.
ELECTRICAL SYSTEM SPECIFICATIONS CONT
OPERATORS
Allen Bradley 800EM series.
Master stop mushroom push button
Keyed start Switch
Conveyor stop button
(with conveyor option)
Touch Screen controls for all other controls
Auto cycle audible and visual indicator
P.L.C.
Allen Bradley MicroLogix.Programmable Logic Controller
TERMINAL BLOCKS
Entrelec
WIRE
MTW #16 gage wire numbered or color coded.
Control panel is U.L. listed
PAINT SPECIFICATIONS
Primer
Rust inhibiting bottom coat, 2 mil thickness
Paint
Industrial enamel, high solids, 4 mil thickness
CONVEYOR INFORMATION
Conveyor Frame / Slider Bed Formed 11 GA. sheet steel.
Conveyor Side Boards
Formed 11 GA. sheet steel, 12" tall.
Drive Assembly 1-1/2 hp TEFC 3-phase motor with 30 -1 gear reducer and #60 drive chain.
Belt 48” wide PVC-150 roughtop with 1 1/2" vulcanized rubber cleats on 36"centers and stainless staple type lacing.
Head Pulley
8" diameter with 3/8" vulcanized lagging.
Tail Pulley
6” diameter
Belt Speed
40 feet per minute
Legs
C-4x5.1Channel
27’-0”
Hopper Width
75 1/2”
***Not required but preferred
· Emergency shut off switch on both sides of the Baler
PAGE
_1628430850.doc
HE-60-MP Baler Specifications
9/28/2018
GENERAL EQUIPMENT SPECIFICATIONS
Dimensions:
206 1/4”
426”
Frame Width 68 3/4”
Overall Width 85”
49 1/2”
127 1/2” (Top of conveyor)
Weight:
15,200 lbs.
19,600 lbs.
Bale size:
48”
60”
30”
Clear Top Opening
35-1/2
Bale Weights:
Corrugated 1100 - 1300 lbs.
High Grade 1300 - 1500 lbs.
Newsprint 1350 - 1600 lbs.
P.E.T.
750 - 900 lbs.
H.D.P.E.
800 - 950 lbs.
Aluminum 500 - 600 lbs
Bale ties
12ga x 14’.
(Bales these materials without preconditioning)
Operating pressure:
2400 psi.
2800 psi.
Platen force:
120,600 lb.
140,750 lb.
Platen pressure:
67.0 psi.
78.2 psi.
Cycle time (no load):
48 sec.
(standard)
32 sec.
(Optional 30 hp Upgrade)
Wire tie method Pull-Thru tie system with 6 ties. 6 Wire guide tracks that are removable for cleaning.
Baler meets or exceeds ANSI Z245.5 safety standards.
Baler uses readily available, nationally and internationally distributed components.
Baler is assembled from at least 95% American made components.
CONSTRUCTION SPECIFICATIONS
BALE CHAMBER:
Floor
(7) 1/2” x 8” flat bars with (2) 3/4” x 4” flat bar stiffeners each.
(12) 1”x 1” x 1/4” angle iron wire pull tracks.
Top
(7) 1/2” x 8” flat bars with (2) 3/4” x 4” flat bar stiffeners each.
BALER FLOOR
1/2” plate with C4x5.4 channel stiffeners.
BALER SIDES: Side sheet 3/8” plate reinforced horizontally with 4”x3”x5/16”squaretubing. Reinforced vertically with C4x5.4 and MC4x13.8 channels and 6”x 4”x 1/4” tubing.
Rear legs
Front legs
Horiz. side rails 6”x 3”x 3/8” tubing.
CUTTER BAR ASSEMBLY:Cutter bar 1” x 1 1/2” cold drawn alloy flat bar (AISI 4140).
Backing bar 1 1/2”x 6” cold drawn flat bar.
Support tube 8”x 2”x 3/8” tubing.
HOLD DOWN BAR ASSY.:
Hold down bars 1”x 2” cold drawn alloy flat bar (AISI 4140).
Mounting bars 1”x 2” flat bar with 1/4”x 2 1/2” flat bar stiffener.
PRESSHEAD:
Face plate 3/4” plate.
C12x20.7 channel.
channels.
1”x 4” flat bar.
plates
Side plates 1/4” plate.
Side channel C4”x 5.4 channel reinforced with 1 1/2”x 1 1/2” fb
Center supports C6x8.2 channel.
Top plate 3/8” plate.
Floor Plate 1/2” abrasion resistant plate (212 - 255 BHN).
Floor stiffener 1/2”x 4” flat bar.
Cutters
1” T1 type A plate (321 minimum BHN)
Side Guides 4x5.4 channel with 88” long UHMW shoe pads.
CHAMBER DOOR:
Horizontal frame 6”x 4”x 1/2” tubing with 1” plate reinforcement.
Vertical frame 6”x 6”x 1/2” tubing.
Center frame 3/4”x 6” flat bar with 6”x 2”x 1/4” tubing reinforcement.
Door hinge
(3) 1 1/2” plate hinges.
Latch
6”x 6”x 1/2” angle.
Latch hinge
(2) 1 1/2” plate hinges and (2) 1” plate hinges.
HYDRAULIC SYSTEM SPECIFICATION
MOTOR
Standard: 20 hp, 1800 rpm, 256TC frame, 230/460 Vac 3-phase.
Optional Upgrade:30 hp, 1800 rpm, 286TC frame, 230/460 Vac-
3 phase
Optional 208Vac 3 phase
PUMP
Standard: 38 gpm double vane
Optional 30 hp Upgrade: 63 gpm double vane
CARTRIDGE VALVES
Sun Hydraulics
DIRECTIONAL VALVE
D08 tandem spool valve.
DOOR HAND VALVE
4 way, 3 position tandem spool valve
FILTRATION
Suction
2” Suction Strainer, 140 micron
Return
10 micron
CYLINDERS
Presshead 8” bore x 84” stroke x 5” rod
Door
5” bore x 12” stroke x 2” rod
HYDRAULIC HOSES
Parker and Aeroquip.
HYDRAULIC FLUID
Sun Hydraulic Oil 2105.
RESERVOIR
Standard:107 gallon capacity. Machine Mounted.
Optional 30 hp Upgrade: 180 gallon capacity. Remote Mounted
Hydraulic power unit comes standard with: sight gauge, filler/breather cap, 10” clean out cover, and drain plug.
ELECTRICAL SYSTEM SPECIFICATIONS
MAIN CONTROL PANEL
ENCLOSURE
NEMA 12 rated Hoffman enclosure, 30” x 24”.
ELECTRICAL SYSTEM SPECIFICATIONS CONT
OPERATORS
Allen Bradley 800EM series.
Touch Screen controls for all other controls
Auto cycle audible and visual indicator
P.L.C.
Allen Bradley MicroLogix.Programmable Logic Controller
TERMINAL BLOCKS
Entrelec
WIRE
MTW #16 gage wire numbered or color coded.
Control panel is U.L. listed
PAINT SPECIFICATIONS
Primer
Rust inhibiting bottom coat, 2 mil thickness
Paint
Industrial enamel, high solids, 4 mil thickness
CONVEYOR INFORMATION
Conveyor Frame / Slider Bed Formed 11 GA. sheet steel.
Conveyor Side Boards
Formed 11 GA. sheet steel, 12" tall.
Drive Assembly 1-1/2 hp TEFC 3-phase motor with 30 -1 gear reducer and #60 drive chain.
Belt 48” wide PVC-150 roughtop with 1 1/2" vulcanized rubber cleats on 36"centers and stainless staple type lacing.
Head Pulley
8" diameter with 3/8" vulcanized lagging.
Tail Pulley
6” diameter
Belt Speed
40 feet per minute
Legs
C-4x5.1Channel
27’-0”
Hopper Width
75 1/2”
PAGE
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