Attachment 4 - Skytron Sink Information.pdf

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METC Surgical Technician Army Scrub Sink Installation
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This is an Owner's Manual for Skytron Stainless Surgical Scrub Sink models SS2121-MK, SS2122-MK, and SS2123-MK, document number TEC-F-0012 REV4 dated 08/25/2023.

The manual provides comprehensive guidance on operation, installation, maintenance, and parts for three sink configurations: single basin (SS2121), double basin (SS2122), and triple basin (SS2123). Installation requires wall-mounted Z-brackets and support brackets capable of holding maximum weights of 268 lbs, 535 lbs, and 785 lbs respectively, with bolts that can withstand pull-out forces of at least 100 lbs, 149 lbs, and 174 lbs each. The sinks are constructed of 14-gauge 300-series stainless steel basins and tops with 18-gauge stainless steel skirts. Utility requirements include cold water at 20–50 PSI (maximum 70°F) and hot water at 20–50 PSI (maximum 120–140°F). Optional infrared sensor activation requires 120V, 60 Hz, 3.0 amp GFIC-protected electrical service or 220 VAC, 60 Hz, 1.5 amp. The mixing valve meets ASSE 1016 Type T-P standards with a capacity of 5.25 GPM at 45 PSI differential. Preventive maintenance is required every 6 and 12 months, including temperature adjustment and strainer cleaning. The manual includes detailed plumbing installation procedures, troubleshooting guidance for common issues such as low water pressure and temperature irregularities, and cleaning instructions using only approved materials like mild detergents and sodium bicarbonate. Service inquiries should be directed to Skytron at 1-800-759-8766 or ServiceDispatch@Skytron.us. The document is distributed by Skytron (Grand Rapids, Michigan) and manufactured by MAC Medical, Inc. (Millstadt, Illinois).

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OWNER’S MANUAL

STAINLESS SURGICAL SCRUB SINK

MODELS

• SS2121-MK

• SS2122-MK

• SS2123-MK

(Includes Operation, Installation, Maintenance and Parts)

TEC-F-0012 REV4

08/25/2023

MK SINK OWNERS MANUAL• REV4

The base language for this document is ENGLISH. Any translations must be from the base language document.

Printed copies are not controlled documents.

Although current at the time of publication, Skytron's policy of continuous development makes this manual subject to change without notice. If current manuals are required, contact your local Skytron representative or contact SKYTRON® directly at the distribution address listed above.

DISTRIBUTED BY:

US - Skytron 5085 Corporate Exchange Blvd. S.E.

Grand Rapids, MI 49512 (616) 656-2900 www.Skytron.us

Manufactured by:

MAC Medical, INC.

820 South Mulberry Street Millstadt, IL 62260 (618) 476-3550 www.macmedical.com

TABLE OF CONTENTS

TITLE PAGE

SECTION 1. GENERAL AND SAFETY INFORMATION

1-1. Training Required Before Use 1-2. Use Statement 1-3. Service Statement 1-4. Service Contact Information 1-5. Tools and Supplies Required 1-6. Basic Installation Sequence 1-7. Parts Included 1-8. Safety Precautions

SECTION 2. GENERAL SPECIFICATIONS

2-1. Available Sink Models 2-2. Sink Weight

2-4. Owner’s Service Responsibility 2-5. Utility Requirements 2-6. Power Requirements for Sinks with Optional Infrared Sensor

SECTION 3. INSTALLATION - SINK ASSEMBLY

3-1. Install the Sink Support Brackets 3-2. Install the Soap Dispenser Spout 3-3. Attach Sink to Support Brackets 3-4. Infrared Controls Installation

3-4-1. Sensor Initialization 3-5. In-line Flow Switch Timer Controller

3-5-2. Switch Ratings 3-5-3. Install the In-line Flow Timer Controller 3-5-4. Switch Timer Controller Maintenance

3-6. Plumbing Installation 3-6-1. Connect Drain and Water Lines

SECTION 4. OPERATION AND CARE

4-1. Operation

4-1-1. Optional Infrared Sensor 4-1-2. Optional Eye Wash

4-2. Care and Cleaning of Stainless Steel 4-2-1. Approved Cleaning Materials and Cleaning Agents 4-2-2. Cleaning Stainless Steel Surfaces 4-2-3. Cleaning Decals or Printed Labels

TABLE OF CONTENTS

TITLE PAGE

SECTION 5. MAINTENANCE AND SERVICE

5-1. Information for Service Personnel

5-2-1. Preventive Maintenance 5-2-2. Service

SECTION 6. REPLACEMENT PARTS

6-1. Sink Components 6-2. Plumbing Components 6-3. Eye Wash Components

SECTION 7. TROUBLESHOOTING

SECTION 8. DAMAGED SHIPMENT CLAIM PROCEDURE

SECTION 9. REVISION HISTORY

SECTION 1. GENERAL AND SAFETY INFORMATION

1-1. Training Required Before Use healthcare professionals only. Prior to use the user must be aware of all warnings and cautions. This product is to be used strictly for the purpose for which it was designed.

the proper operation of this product should begin prior to use.

1-2. Use Statement This product is to be used strictly for the purpose for which it was designed. If this product is used in provided by the equipment may be impaired. Skytron disclaims all liability for the consequences of this product being used for purposes other than its intended design.

MAC Medical disclaims all liability for the consequences for the consequences which might result from the combination of this product with other products, whether supplied by Skytron or by or by other manufacturers, unless such a combination has been

1-3. Service Statement

WARNING

REPAIRS AND ADJUSTMENTS should be attempted only by experienced service agents fully acquainted with this equipment.

The use of inexperienced, unqualified persons to service the equipment, or the installation of unauthorized parts, could cause serious personal injury, or result in costly damage. Always unplug power cord from power source prior to attempting any repairs or servicing.

CAUTION

Possible equipment damage. When cleaning the sink see complete cleaning Instructions in this manual on page 19.

This product may only be serviced by an authorized service provider.

An authorized service provider meets manufacturer’s operational standards for the repair of this equipment.

They have been trained and tested on manufacturer servicing requirements for this product.

Failure to comply with manufacturer’s service requirements will void the product warranty.

1-4. Service Contact Information For servicing needs call Skytron at 1-800-759-8766, or Email Skytron at ServiceDispatch@Skytron.us.

1-5. Tools and Supplies Required Pen or pencil Tape measure Spirit (carpenter’s) level Power drill w/appropriate size bits Wrenches and screwdrivers for bolts or screws Mounting hardware suitable for wall and or seismic application

1-6. Basic Installation Sequence

1. Prepare the wall as necessary to structurally support, plumb faucets, drains and valves

2. Determine the sinks mounting location

3. Mark all required mounting dimensions

4. Install all plumbing piping

5. Finish wall

6. Install sink

7. Connect all faucets, drains and valves

1-7. Parts Included Scrub Sink Faucet(s) Wall “Z” bracket(s) Divider(s) if applicable 2 support brackets Strainer(s) Waste terminal tail piece

If any damage or parts appear to be missing contact SKYTRON immediately.

1-8. Safety Precautions The following is a summary of WARNINGS and CAUTIONS indicated throughout this manual. These precautions are found where applicable. Carefully read this section before operating the equipment.

WARNING

WARNING with safety alert symbol indicates a hazardous situation that, if not avoided, could result in death or serious injury.

REPAIRS AND ADJUSTMENTS should be attempted only by experienced service agents fully acquainted with this equipment.

The use of inexperienced, unqualified persons to service the equipment, or the installation of unauthorized parts, could cause serious personal injury, or result in costly damage. Always unplug power cord from power source prior to attempting any repairs or servicing.

Handling may be awkward, we recommend that unpacking and installation is performed by at least 2 people.

For wall mounted units, the wall structure must be capable of supporting the load.

Z brackets and sink support brackets must be installed perfectly level and all state, local, and national codes must be adhered to ensure proper sink drainage.

Local building or plumbing codes may provided. You are required to consult the local building and plumbing codes prior to installation. If the information provided here is not consistent with local building or plumbing codes, the local codes should be followed.

This product must be installed by a licensed contractor in accordance with local codes and ordinances.

FAILURE TO COMPLY WITH PROPER

INSTALLATION AND MAINTENANCE

INSTRUCTIONS COULD CONTRIBUTE TO

VALVE FAILURE.

This hot water master tempering valve cannot be used for tempering water

(i.e., scalding or chilling) and/or death may result depending upon system water pressure changes and/or supply water temperature changes. ASSE standard 1016, 1069 or 1070 listed devices should be used

This hot water tempering valve is designed to be installed at or near the boiler or water heater. They are not designed to compensate not be used where ASSE standard 1016, 1069 or 1070 devices are required. These valves should never be used to provide “anti-scald” or “anti-chill” service.

The components of the system must be of materials with a construction capable of withstanding the high limit output temperatures of the water heating source.

Periodic inspection and yearly maintenance by a licensed contractor is required.

Corrosive water conditions, temperatures over 200°F, unauthorized adjustments or for service intended. Regular checking and cleaning of the valve’s internal components and check stops help ensure maximum life and proper product function. Frequency of cleaning and inspection depends upon local water conditions.

Burn Hazard. DO NOT CHANGE temperature settings on thermostatic mixing valve, unless you are a trained mechanic. ANY installer must check operating temperature before sink is back in operation.

The Eye Wash System should be tested weekly as part of normal Emergency equipment protocol.

Exercise personal care by following the cleaning agent manufacturers’ instructions and wearing protective equipment. Always consult the chemical supplier.

Repairs and Adjustments should be done by experienced service agents fully acquainted with this equipment. The use service the equipment, or the installation of unauthorized parts, could cause serious personal injury, or result in costly damage.

Only facility-authorized SKYTRON trained, maintenance personnel should troubleshoot the SKYTRON Stainless Surgical Scrub Sink. Trouble shooting by unauthorized personnel could result in personal injury or equipment damage.

CAUTION

CAUTION with safety alert symbol indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

See Switch Ratings before connecting power.

Flow settings for this switch is normally calibrated using water @ +70°F on not recommended for air/gas applications.

CAUTION

CAUTION without the safety alert symbol is used to address practices not related to personal injury but with a possibility of damage to equipment.

Possible equipment damage. When cleaning the sink see complete cleaning Instructions in this manual on page 20.

When cleaning the sink DO NOT use abrasive pads, scrapers, steel wool, or a wire brush.

When cleaning the sink DO NOT use water with a pH higher than 7.0, hydrochloric acid, steam or high pressure water, bleach or any compounds containing chlorine or sodium hypochlorite, or ammonium chloride salts.

Periodic inspection and maintenance by a licensed contractor is required.

NOTICE

Indicates important information not related to personal injury.

SECTION 2. GENERAL SPECIFICATIONS

2-1. Available Sink Models

SS2121

SINGLE BASIN

SS2122

SINGLE BASIN

SS2123

TRIPLE BASIN

2-2. Sink Weight Single basin - 145 lbs Double basin - 230 lbs Triple basin - 320 lbs

2-3.

California OSHPD pre-approved when mounted on a structurally sound wall.

Material:

Sink Basin and Sink Top 14 gauge, 300 series stainless steel Sink Skirt 18 gauge, 300 series stainless steel

Plumbing 1/2” copper or brass pipe Sink is furnished with in-line check valves on supply lines.

2-4. Owner’s Service Responsibility

Ensure that water supplies are properly protected for internal cross connection control in accordance with local building and plumbing requirements.

Eliminate water hammer conditions if they occur in the service piping.

Flush water lines clean before water connections are made.

2-5. Utility Requirements

Cold Water Pressure: 20 to 50 PSI Temperature: Maximum 70° F [21.1° C]

Hot Water Pressure: 20 to 50 PSI Temperature: Maximum 120° to 140° F [48.9° to 60° C]

2-6. Power Requirements for Sinks with Optional Infrared Sensor 120 Volt, 60 Hz, single phase, 3.0 amp GFIC protected electrical outlet (by others) 220 VAC, 60 Hz, single phase 1.5 amp Installed per local building codes.

2-7.

Connections - 1/2” NPT Inlets and 1/2” NPT Top Outlet between 140° - 180° F [60° - 82° C] and 50/50 mix) - (±0.25 gpm [0.95 L/min]) Maximum Hot Water supply Temperature - 190° F [88° C] Minimum Hot water supply temperature (not applicable to low temperature hot water valves - 5° F [2.8°C] above set point Temperature Ranges - ASSE 1016 Type T: 65-115°F [18-46°C]; ASSE 1016 Type T/P: 90-110°F [32-43°C] Maximum Operating Pressure - 125 psig [862 kPa] Maximum Static Pressure - 125 psig [862 kPa] Compliant - ASSE 1016-T-P

It is recommended that a structural engineer provide necessary criteria for adequate wall support and reinforcement. Ensure attachment wall is plumb prior to installation. Adhere to all state, local, and national codes.

WARNING

Handling may be awkward, we recommend that unpacking and installation is performed by at least 2 people.

1. Carefully uncrate the scrub sink. The sink hardware is under the sink secured to the shipping materials. If there is any damage, refer to page 26 for damaged claim procedure.

2. Check water supply and waste terminal locations:

Remove hardware before discarding packaging.

Install sink near a hot water source.

For proper sink operation the hot water temperature must be 120°F.

3. For Infrared sensor activated sinks, ensure the sink is located near a 110/120V outlet power source. Refer to local and state codes for proper positioning and installation.

3-1. Install the Sink Support Brackets

NOTICE

Wall mounting hardware is provided by others.

WARNING

For wall mounted units, the wall structure must be capable of supporting the load.

WARNING

Z brackets and sink support brackets must be installed perfectly level and all state, local, and national codes must be adhered to ensure proper sink drainage.

SECTION 3. INSTALLATION - SINK ASSEMBLY

Attach the sink support brackets to the wall according are shown as follows:

(SS2121) single basin, Figure 7 on page 13 (SS2122) double basin, Figure 8 on page 14 (SS2123) triple basin, Figure 9 on page 15

Mounting hardware, will vary depending on wall construction (holes provided are for 1/4” diameter fasteners). Observe dimensions carefully.

For installations utilizing the optional sink carriers refer to:

“Optional Single Sink Carrier” on page 16, “Optional Double Sink Carrier” on page 17 “Optional Triple Sink Carrier” on page 18

For seismic applications please contact your Skytron representative for seismic documentation.

3-2. Install the Soap Dispenser Spout The soap dispenser and tubing is stored inside the sink basin for shipping. The dispenser spout should be installed before hanging the sink.

1. Remove the bushing from the spout (Figure 1).

SPOUT

BUSHING

NUT

Figure 1. Soap Spout Assembly

2. Feed the spout through the small hole at the top of the sink. The nut should rest on top of the sink.

3. Screw the bushing onto the spout from inside the cabinet, holding the spout in place.

4. Attach the soap tubing to the spout and soap pump.

5. Press the spout down repeatedly to start the

3-3. Attach Sink to Support Brackets

1. Install sink assembly on brackets making sure the sink assembly is captured by the wall “Z” bracket(s) (Figure 2).

WALL “Z”

BRACKET

FINISHED

WALL

TYPICAL SINK

ATTACHMENT SECTION

MAIN SUPPORT

BRACKET

SINK

Figure 2. Sink Attachment.

3-4. Infrared Controls Installation Infrared Self-Activated Sinks are supplied with a 24V power transformer(s) that connects to a standard duplex outlet (110/120V outlet required).

Single basin sinks have one sensor, dual basin sinks have two sensors (one for each basin) and triple basin sinks have three sensors (one for each basin).

1. Plug the transformer(s) into the outlet.

2.

(Figure 3). DO NOT interrupt the sensor beam

3.

INFRARED

SENSOR

Figure 3. Infrared Sensor

3-4-1. Sensor Initialization The sensors are pre-set and equipped with a logic board. The sensors determines the range during initialization period (The time after initial power until range is approximately 12-14” in front of the sensor and is 25 degrees at peak.

During the initialization period, the sensors allow for delay, and no-time-out feature. This prevents the sink from turning on when walking past at a normal pace and no-time out allows for an uninterrupted scrub.

3-5. In-line Flow Switch Timer Controller only on Infrared Activated Scrub Sinks (Figure 4).

IN-LINE FLOW TIMER CONTROLLER

Figure 4. In-line Flow Switch Timer Controller set point 0.50 GPM (1.89 LPM), and calibrated for water at standard conditions. It is used for accurate

CAUTION

See Switch Ratings before connecting power.

Flow settings for this switch is normally calibrated using water @ +70°F on not recommended for air/gas applications.

3-5-4. Switch Timer Controller Maintenance Accumulation of foreign debris should periodically be removed from these switches. Occasional “wipe-down” cleaning when excessive contamination is present is all that is normally required.

1. Remove unit from the system and disassemble as shown (Figure 6).

2. Clean all parts. A 50 micron filter is recommended.

3. Reassemble and reinstall unit.

PISTON

INLET FITTING

HOUSING

SPRING

O-RING

Figure 6. Switch Timer Controller

3-6. Plumbing Installation

1. Install Drain Tail Piece, Faucet and Divider if applicable.

2. Install Optional Eye Wash Blending Valve if applicable using instructions provided with the valve.

3. Make all plumbing connections in accordance with state and local codes.

4. Connect 120V, 15A power source to Infrared Sensor Transformer if applicable.

5. Install Emergency Eye Wash sign if applicable

3-5-1.

Service Compatible Liquids Wetted Materials Housing: Brass

Piston: polysulfone Spring: 316SS O-Ring: Fluoroelastomer Other: Epoxy

Temp. Limits -20 to 225°F (-29 to 107°C) Pressure Limits 1000 psig (68.9 bar) Accuracy ±10% of set point Repeatability ±1% Electrical Rating .17 A @ 120 VAC

.08 A @ 240 VAC

.13 A @ 120 VDC

.06 A @ 240 VDC

Electrical Connection 18 AWG, 24” (60.96 cm), Polymeric lead wires Process Connection 1/4” female NPT Mounting Orientation Any position. Set points shown are based on vertical, inlet down position.

Request Filtration 50 microns or better Weight 0.66 lb [301 g] Agency Approval CE Switch Type (See Switch Ratings)

SPDT, 20 VA

3-5-2. Switch Ratings Switch Ratings Max Restive Load

VA Volts Amps AC Amps DC

0-30 0.4 0.3 120 0.17 0.13 240 0.08 0.06

3-5-3. Install the In-line Flow Timer Controller Unit calibrated in a vertical position, with lead wires up.

1. Install unit in piping system, using standard sealing compound out of unit.

2.

marked “IN” and “OUT” on housing.

3. Make wiring connections according to switch wiring diagram (Figure 5).

TYPICAL WIRING DIAGRAM

RED

BLACK

ORANGE

PIN CONNECTIONS FOR

UNITS WITH RECEPTACLE

Figure 5. Typical Switch Wiring Diagram

3-6-1. Connect Drain and Water Lines

WARNING

Local building or plumbing codes may provided. You are required to consult the local building and plumbing codes prior to installation. If the information provided here is not consistent with local building or plumbing codes, the local codes should be followed.

This product must be installed by a licensed contractor in accordance with local codes and ordinances.

FAILURE TO COMPLY WITH PROPER

INSTALLATION AND MAINTENANCE

INSTRUCTIONS COULD CONTRIBUTE TO

VALVE FAILURE.

This hot water master tempering valve cannot be used for tempering water

(i.e., scalding or chilling) and/or death may result depending upon system water pressure changes and/or supply water temperature changes. ASSE standard 1016, 1069 or 1070 listed devices should be used

This hot water tempering valve is designed to be installed at or near the boiler or water heater. They are not designed to compensate not be used where ASSE standard 1016, 1069 or 1070 devices are required. These valves should never be used to provide “anti-scald” or “anti-chill” service.

The components of the system must be of materials with a construction capable of withstanding the high limit output temperatures of the water heating source.

Periodic inspection and yearly maintenance by a licensed contractor is required.

Corrosive water conditions, temperatures over 200°F, unauthorized adjustments or for service intended. Regular checking and cleaning of the valve’s internal components and check stops help ensure maximum life and proper product function. Frequency of cleaning and inspection depends upon local water conditions.

Plumbing Installation should be in accordance with adjustment are the responsibility of the installer.

1. Flush all pipes thoroughly before installation.

2. Connect sink drain pipe to drain.

3.

upstream of the tempering valve.

4. Bleed pressure from the system.

5.

dimensions.

6. Remove tailpieces from the valve and make sure union nuts are over the tubing/piping before connecting to the tailpiece.

NOTICE

If soldering, remove unions and gaskets from valve body prior to soldering to prevent damage to valve from excessive heat.

7.

gasket on mixed water outlet.

8. Turn on the cold and hot water. If any leaks are observed, tighten connections as necessary to stop leaks before proceeding.

9. After the plumbing installation is complete, the water pressure can be adjust to avoid excess splash. The pressure can be controlled by located under face plate.

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CAUTION

When cleaning the sink DO NOT use water with a pH higher than 7.0, hydrochloric acid, steam or high pressure water, bleach or any compounds containing chlorine or sodium hypochlorite, or ammonium chloride salts.

4-2-1. Approved Cleaning Materials and Cleaning Agents

Soft, clean lint brush Non-abrasive cleaning pads Soft bristle brush Mild detergents Sodium bicarbonate (baking soda) Distilled water (pH rating 7) alone or with a mild detergent.

White vinegar (in a spray bottle) Isopropyl Alcohol Hospital-grade non-bleach disinfectants Cleaners approved for use on stainless steel

WARNING

Exercise personal care by following the cleaning agent manufacturers’ instructions and wearing protective equipment. Always consult the chemical supplier.

4-2-2. Cleaning Stainless Steel Surfaces

1. Using a damp, lint-free cloth and approved cleaner, wipe down the entire exterior surface of the stainless steel sink. Always rub in the direction of the “grain” of the metal. Make sure

2. Using a damp lint-free cloth with distilled water and a mile detergent, wipe down the entire exterior surface of the stainless steel sinks.

3. Let the sink air dry.

4-2-3. Cleaning Decals or Printed Labels Use only distilled water and a mild detergent applied with a clean, dry link-free cloth to clean decals or printed labels.

Cleaning agents can remove or smear any printing from decals and print labels.

Cleaning agents can damage plastic materials used in manufacturing covers for electronic items such as touch screen pads.

SECTION 4. OPERATION AND CARE

4-1. Operation

Adjust water temperature with the mixing valve.

WARNING

Burn Hazard. DO NOT CHANGE temperature settings on thermostatic mixing valve, unless you are a trained mechanic. ANY installer must check operating temperature before sink is back in operation.

4-1-1. Optional Infrared Sensor Place hands under faucet to activate infrared system after hands are removed from area. Knee kick system will override the infrared sensor.

4-1-2. Optional Eye Wash To activate the Eye Wash System, lower the spray

Return the spray head to upright position to stop

WARNING

The Eye Wash System should be tested weekly as part of normal Emergency equipment protocol.

4-2. Care and Cleaning of Stainless Steel Stainless steel sinks must be cleaned on a regular basis to prevent unnecessary damage to the stainless steel surface. When cleaning stainless steel sinks, make sure to use the proper cleaning agents and cleaning materials.

Always follow current AORN/EORNA Journal Guidelines to ensure proper cleaning and disinfection procedure.

Always follow product cleaning and disinfecting utilization instructions and warnings for use on stainless steel surfaces indicated by cleaning product manufacturer.

CAUTION

When cleaning the sink DO NOT use abrasive pads, scrapers, steel wool, or a wire brush.

SECTION 5. MAINTENANCE AND SERVICE

5-1. Information for Service Personnel

Service in accordance with this service manual

Service this product according to the instructions provided in this manual.

Use original Skytron parts only The safety, reliability, and performance of the equipment can only be ensured if Skytron original replacement parts and accessories are used.

repairs permissible and will void the product’s warranty. Always comply with the requirements for current regulations and standards.

For additional information and to order spare parts and accessories please contact Skytron Service.

Telephone: (800) 759-8766 E-mail: ServiceDispatch@Skytron.us

Technical support is available For questions related to repairs, settings, and disassembly, or to order parts and accessories please contact us at:

Telephone: 800-759-8766

Sales Telephone: 800-759-8766 Service Telephone: 800-759-8766

E-mail: ServiceDispatch@Skytron.us Visit us on the internet www.Skytron.us

5-2-1. Preventive Maintenance

CAUTION

Periodic inspection and maintenance by a licensed contractor is required.

Corrosive water conditions, temperatures over 200°F, unauthorized adjustments or repair could render the stops helps assure maximum life and proper product function. Frequency of cleaning and inspection depends upon local water conditions.

Every 6 months -

1. Check and adjust the temperature setting.

Every 12 months - 2.

3. Open up checkstops.

4. Clean strainers and check for free movement of checkstop poppet.

5. Replace seals if cracked, cut, or worn.

6. Re-Assemble.

7. Adjust stem to desired temperature.

5-2-2. Service

WARNING

Repairs and Adjustments should be done by experienced service agents fully acquainted with installation of unauthorized parts, could cause serious personal injury, or result in costly damage.

Item Part No. Description Qty.

1 F1-020-01 DIVIDER, plexiglass ............................................................................................A/R

- SS-Divider DIVIDER, stainless steel .....................................................................................opt.

2 F1-020-14 INFRARED SENSOR ..........................................................................................opt.

NS F1-020-15 SOLENOID ..........................................................................................................opt.

NS F1-020-16 90VA TRANSFORMER .......................................................................................opt.

NS S0045 FACEPLATE GASKET ........................................................................................A/R 3 F1-020-02-1 FACEPLATE NUT ...............................................................................................A/R F1-020-02-2 FACEPLATE SCREW .........................................................................................A/R 4 F1-020-03 LEVER, valve 5 F1-020-04 VALVE, mixing 6 F1-020-19 GOOSE NECK ....................................................................................................A/R

- F1-020-06 AERATOR, spray ................................................................................................A/R 7 F1-020-30 MOUNT, gooseneck ............................................................................................A/R 8 -EW EYE WASH .........................................................................................................opt.

9 SEE CHART FACEPLATE ........................................................................................................A/R 10 F1-020-08 WALL “Z” BRACKET, 28” (double or triple) .........................................................A/R F1-020-09 WALL “Z” BRACKET, 29” (single) ........................................................................A/R 11 F1-020-10 BRACKET, basin

..........................................................................................A/R 13 F1-020-11 TAIL PIECE, drain ...............................................................................................A/R 14 F1-020-12 PANEL, knee kick ................................................................................................A/R NS F1-020-59 DELRIN SPACER BLOCK, S.N. 101608 &P .......................................................A/R 15 S0046 BRACKET, splash screen divider ........................................................................A/R NS S0202 TIMER KIT ...........................................................................................................A/R NS FSP FOOT OPERATED SOAP ...................................................................................A/R NS SKYKSP KNEE OPERATED SOAP ...................................................................................A/R

SECTION 6. REPLACEMENT PARTS

6-1. Sink Components

Item 9 Face Plate Options

Part No. Description

F1-020-02 Standard Header with Mixing Valve

F1-020-07 Header Blank No Mixing Valve

F1-020-17 Header “IR” Sensor and Mixing Valve

F1-020-18 Header “IR” Sensor

F1-020-73 Header Blank with Timer

F1-020-74 Header with Mixing Valve, Timer and I.R.

Sensor

F1-020-75 Header Blank with Timer and I.R. Sensor

1 F1-020-06 AERATOR, spray ................................................................................................A/R 2 F1-020-19 GOOSE NECK ....................................................................................................A/R 3 F1-020-15 SOLENOID VALVE ..............................................................................................A/R

...........................................................................................A/R 5 F1-020-32 CHECK STOP STRAINER ..................................................................................A/R 6 F1-020-03 LEVER, valve ......................................................................................................A/R 7 F1-020-04 VALVE, mixing .....................................................................................................A/R 8 -EW EYE WASH .........................................................................................................opt.

- S0201 EYE WASH RETROFIT KIT ................................................................................opt.

9 F1-020-31 VALVE, blending ..................................................................................................opt.

- S0104-CU THERMOSTATIC MIXING VALVE .......................................................................opt.

10 F1-020-13 VALVE, knee kick ................................................................................................A/R

- F1-020-13-R REBUILD KIT, knee kick valve ............................................................................A/R 11 F1-020-28 CHECK VALVE, supply line .................................................................................A/R

Item Part No. Description Qty.

6-2. Plumbing Components

1 S0125-GUAR FAUCET, Guardian eye wash 2 SMS0059 COVER, eye wash 3 SMS0058 HOUSING, eye wash 4 S0069 1/2” COPPER PIPE .............................................................................................3 ft.

5 S0049 ELBOW, 1/2” copper 90

6 S0024 1/2” BALANCE FLOW CONTROL VALVE

7 S0131 CHECK VALVE, 1/2” spring loaded 8 S0059 ADAPTOR, male 1/2” X 1/2” 9 H0015-06 SCREW, pan head 10-32 X 1.0” long stainless steel 10 H0004-04 LOCK NUT, nylon 0-32 11 H0006-05

Item Part No. Description Qty.

2 3

6-3. Eye Wash Components

WARNING

Only facility-authorized SKYTRON trained, maintenance personnel should troubleshoot the SKYTRON Stainless Surgical Scrub Sink. Trouble shooting by unauthorized personnel could result in personal injury or equipment damage.

Low water pressure:

the 20 - 50 PSIG requirements. water pressure to the sink.

Make sure the supply valves are fully open. If not, fully open the valve.

Checkstops not fully open. If not, fully open the checkstops.

Clogged strainer screens in the checkstops. Clean or replace checkstop screens.

Clogged cartridge. Clean or replace cartridge.

Accumulation of lime deposits in hot water pipes.

The facility will need to replace pipes.

Inspect the knee kick valve for debris, damage, or excessive wear.

If present, replace the valve using the rebuild kit. (Part No. F1-020-13-R)

Valves upstream from supply completely closed.

Open valves upstream.

Failure of cold water supply pressure.

water supply failure.

Checkstops completely closed. Open the checkstops.

or turn on from the knee kick:

Inspect the knee kick valve for debris or wear. Replace the valve using the rebuild kit. (Part No. F1-020-13-R)

If the unit was just installed and water will not turn on, open the alternate valve (Figure 13).

Open the alternate valve (Figure 13).

Water temperature is too hot or too cold:

Verify that adequate hot water is being supplied to the sink.

If not, the facility will need to increase the supply of hot water to the sink.

Water temperature lever has been changed to a setting too hot or too cold.

Adjust the lever until the desired temperature is achieved.

Inspect the mixing valve for wear or debris. If present, clean or replace the mixing valve.

(Part No. F1-020-04)

The mixing valve is not properly adjusted. Adjust the mixing valve until the desired temperature mix is achieved.

Accumulation of lime deposits in hot water The facility will need to replace pipes.

Thermostatic actuator failure. Replace with new thermostatic actuator.

Hot and cold water supplies are connected to the wrong ports.

Reverse hot and cold water supplies to the correct ports.

temperature for the mixing valve cannot be obtained:

Accumulation of lime deposits in hot water The facility will need to replace pipes.

Hot water supply temperature is too low. The facility will need to increase hot water supply temperature.

Variable discharge temperature occurs:

Extreme pressure variations in supply lines. Make sure the supply valves are fully open.

Valve operating below minimum capacity requirements.

Check valves and checkstops open and working properly.

SECTION 7. TROUBLESHOOTING

Eye wash troubleshooting:

Water temperature is too hot or too cold. Inspect blending valve and adjust if necessary.

Verify that sensor eye has a red light visible and

Check that 120 volts are being supplied to the transformer.

If not, the facility will need to correct power at the wall.

Check that there is a 24VAC output from the transformer to the solenoid.

If there is no current or the voltage is weak, replace the transformer.

does not work, replace the solenoid.

ALTERNATE

VALVE

Figure 13. Alternate Valve

SECTION 7. TROUBLESHOOTING CON’T.

the custody of the transportation company, the responsibility lies with the transportation company, and the value of the damages can be collected from the transportation company if the proper procedures are followed.

When a shipment is received in a damaged condition and due to the appearance of the containers such as a broken crate, torn wrapping, or smashed carton, the contents may have been damaged. That fact transportation company. An example of an applicable statement would be; “Received in good order except as noted” or “Crate damaged, possibility of concealed damage.” The addition of these types of statements on the shipping documents will automatically give grounds for starting a claim.

container, but is found when the container is opened, further unpacking should be stopped immediately and the container with all wrapping or packing materials should be held. The transportation company should follow either of these two procedures may result in an

Returning the container to the sender without such it will divide the responsibility for damage and in many cases the transportation company will return the shipment to the sender without charge after the inspection.

or consignee, but the consignee must notify the transportation company and the shipper that the damage has occurred. Remember that refusal of the shipment or failure to note the possibility of damage on the shipping documents may jeopardize the claim.

Also, acceptance of a damaged shipment which has will not jeopardize the position of the consignee. In any case, SKYTRON will see that damage which is not the fault of the consignee or his agents is corrected, if the transportation company does not honor the claim, as long as SKYTRON receives the the hands of the consignee after the shipment has request these papers by name from the consignee at such time as the claim is under discussion. We will require the originals of these papers and not copies.

Knowledge of the procedures outlined above and your cooperation in submitting damaged shipment claims will help both you, our customer, and SKYTRON by assuring the integrity of our products from manufacturing to installation.

SECTION 8. DAMAGED SHIPMENT CLAIM PROCEDURE

SECTION 9. REVISION HISTORY

Date Revision Revision History 7-3-2015 2 Added electrical rough-in information on dimensions schematics. Added “Note:

Brackets ship with sink” to mount schematics. Changed product number F1-020-02 to F2-012-01 and F1-020-17 to F2-012-01

12-05-16 3 Updated warning symbols throughout Added part numbers S0046 and S0202 page 21 Added requirement that attachment wall must be plumb and state, local, and national codes must be adhered to for proper sink drainage page 9 Image for F-1-010-5-M measurement changed from 35-25/64” to 32-3/8”

08-25-23 4 Revised manual layout to current Skytron standards.

Added (Includes Operation, Installation, Maintenance and Parts) to Cover Added SECTION 1 on page 5 GENERAL AND SAFETY INFORMATION.

Added SECTION 2 on page 8 GENERAL SPECIFICATIONS.

Revised SECTION 3 on page 9 INSTALLATION - SINK ASSEMBLY Added SECTION 5 on page 20 MAINTENANCE and SERVICE Added part number S0104-CU THERMOSTATIC MIXING VALVE page 22 Updated troubleshooting table. SECTION 7 on page 24 Added FSP (foot operated) & SKYKSP (knee operated soap) page 21

5085 Corporate Exchange Blvd. S.E.

Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906

File details come from the government source that posted it. Updated .