Exhibit_A-2.pdf

PDF 4 MB Posted

Attached to
SB Bidders Only* QR C5613045-D Asphalt Concrete Paving
Solicitation number
0000037333
Issued by
Amador County, Huntington Beach City, California

About this file

Exhibit A-2 is a technical specification and detail drawing document for the California Department of Corrections and Rehabilitation (CDCR) Correctional Construction Mentorship Program at Mule Creek State Prison. The document provides comprehensive construction standards for underground utility installation, specifically addressing water main and service line installation with detailed specifications for pipe bedding, trench backfill, asphalt concrete (AC) trench plugs, cathodic protection systems, and pipe locating wire installation. The specifications cover both metallic and non-metallic pipe installations, requiring AC trench plugs to be placed in two lifts with tack coat, matching existing AC thickness plus one inch with a four-inch minimum and maximum thickness. The document establishes standards for polyethylene encasement of buried ductile iron pipe per AWWA C 105 and requires direct anode connections and cathodic protection for all buried metallic pipes, fittings, and appurtenances per Section 26 42 00.

The specifications include detailed thrust block sizing tables and installation requirements for horizontal and vertical bends, with bearing areas and volumes calculated based on a test pressure of 200 PSIG, concrete weight of 4,050 pounds per cubic yard, and a safety factor of 1.25. Thrust blocks must conform to NFPA 24 (2016 Edition) and be poured against undisturbed earth, kept clear of joints and joint accessories. The document provides specific construction details for valve installations, splice configurations, and bonding cable requirements, with distinct methodologies for pipe diameters of four inches or less using pin brazing and greater than four inches using exothermic welding per referenced detail sheets. All installations must accommodate alternative thrust restraint methods as specified in the project specifications and maintain continuous locating wire between valve boxes except where fittings are within ten feet of tees.

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Other files

File Type Posted
Exhibit_B-1.xlsx XLSX spreadsheet
Addendum_1.pdf PDF
Exhibit_A-1.pdf PDF
C5613045-D.pdf PDF
Exhibit_A-3.pdf PDF

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Text version

UNPAVED AREAS PI\VED AREAS

SEE NOTE 2

PIPE LOCATING

WIRE PER

SPECIFICATION

PIPE BEDDING

1 EXTEND TRENCH PAVING TO SAWCUT LINE WHERE

TRENCHING ACROSS (E) PAVED AREAS

MATCH EXISTING PAVING SECTION AND CURBS WHERE

ENCOUIITERED

3, NEW AC TRENCH PLUG SHALL BE PLACED IN 2 LIFTS (WITH

TACK COAT) AND SHALL MATCH (E) AC THICKNESS PLUS 1•

(4" MIN· TMAX).

PIPE BEDDING AND TRENCH BACKFILL

SCALE. tffS

GRADE

TYPICAL METALLIC

FITTING (PIV, FDC,

'.:J BFP ETC )

NON-�IETALLIC

Pl n

E d'.:, EXOTHERMIC

_7,L.;:-- WELDING (TYP) OR

r ·t'\-- 1 ( ·r-- ._ PIN BRAZING (TYP), 1 ,i:),I I 1 1 l.j_ ., / SEE NOTE 2 ;�.. li •

___ i_

(/""- KICKER (THRUST

# 10 AWGITHHN

(BLACK) ANODE

CABLE

32-LB PREPACKAGED Hl

MAGNESIUM ANODE

INSTALL PER DETAIL 5/C503

BLOCK)

(2) #8 AWG/H�IWPE

STRANDED (BLACK)

BOND CABLES

1. TYPICAL FOR SINGLE PIV, FOC. FIRE HYDRANT BACKFLOW PREVENTOR, ETC.

FOR PIPES 4" OR LESS IN 011\METER. USE PIN BRAZING METHOD PER DETAIL

1/C503 TO MAKE ALL CONNECTIONS FOR PIPES GREATER THAN 4" IN

DIAMETER. use EXOTHERMIC WELDING PER DETAIL 4/CS03 TO MAKE ALL

CONNECTIONS

DIRECT CONNECTION OF ANODE AT BFP ETC,

SC�HTS

VALVE BOX AND

SETTING, SEE

DETAIL 2, SHEET C50 1

PLAIN END PVC PIPE

OF THE SAME CLASS

AS FDR MAINS

FINISH GRADE

1---+---- VALVE BOX TOP SECTION

VALVE BOX EXTENSION

TEE WITH ENDS

FOR MAIN LINE

FITTINGS, MJ ON

BRANCH LEG

CONC THRUST

BLOCK BEARING.

NOTE:

AUXILIARY VALVES AND CONNECTING PIPE

SHALL BE AS SHOWN ON PLANS

SERVICES 2" AND GREATER

1. PROVIDE CATHODIC PROTECTION TO BURIED METALLIC PIPES, FITTINGS

AND APPURTENANCES PER SECTION 26 42 00

2 REFER TO DETAIL 1/CS02 FOR DIRECT ANODE CONNECTION ON VALVE

PROVIDE POLYETHYLENE ENCASEMENT FOR ALL BURIED DUCTILE IRON

PIPE PER AWWA C 105

ED

WATER SERVICE

SCAli, HTS

SEE NOTE 4

SPLICE RUNS TOGETHE;\

KEEP CLEAR OF FITTING

TYPICAL LAYOUT

NOTES:

VALVE DETAIL

COVER SPLICE WITH

ELECTRICAL TAPE

BARE WIRE

�ALONG PIPE

� INSULATION INTO VALVE BOX

(REMOVE AT SPLICE)

SPLICE DETAIL

1 WIRE TO BE CONTINUOUS BETWEEN VALVE BOXES. EXCEPT AS NOTED

2 BARE WIRE NOT TD TOUCH VALVES OR FITTINGS

LOCATING WIRE TO BE STRAPPED TO PIPE

4 WIRE NOT REQUIRED BETWEEN THESE VALVES IF WITHIN 10' OF TEE.

(FOR ALL PVC WATER MAINS AND SERVICES. AND PE GAS MAINS AND SERVICES!

0 ��!TING WIRE INSTALLATION

NON-METALLIC PIPE

METALLIC----.....__ ;- • •

FITTING (TYP) ......,__--

SEE NOTE 1

EXOTHERMIC WELDING (TYP) ORJ

PIN BRAZING (TYP). SEE NOTE 2.

J2-LB PREPACKAGED

H 1 MAGNESIUM ANODE

PER DETAIL 5/CSOJ

./'' • ..__ #10 AWG/THHN (BLACK)

ANODE CABLE

) � NON-METALLIC PIPE

,;Z .•·

LI �

I. TYPICAL FOR METALLIC SINGLE VALVE, TEES, 45', 22.5'

ELBOW FITTING. ETC

DIRECT CONNECTION OF ANODE

SINGLE VALVES, TEES ETC.

FOR PIPES 4" QR LESS IN DIAMETER, USE PIN BRAZING

METHOD PER DETAIL 1/C50J TO MAKE ALL CONNECTIONS.

FOR PIPES GREATER THAN 4" IN DIAMETER. USE

EXOTHERMIC WELDING PER DETAIL41C503 TO MAKE ALL

CONNECTIONS

SCALl:HTS

BEARING AREA OF THRUST BLOCKS Ill SO. FT

(HORIZONTAL BENDS, SEE NOTE 5)

FITTING TEE, WYE, 90• BEND

SIZE PLUG.OR PLUGGED

CAP CROSS

4 3.0 4.0 6 6 0 8.0 8 10.0 15.0

10 16.0 22.0 12 24.0 32.0 14 32.0 44.0 16 40.0 56.0

VOLUME OF THRUST BLOCK

IN CUBIC YARDS

(VERTICAL BENDS. SEE NOTES 4 & 6)

FITTING BEND ANGLE

SIZE

45• 22 112· 11 114'

4 0.6 0.5 0.5 6 1 4 0.7 0.5 8 2.4 1.2 0,6

10 3.7 1.9 1.0 12 5.4 2.7 1.4 14 7.3 3.7 1.9 16 9 5 4.8 2.4

FITTING ROD EMBEDMENT SIZE SIZE

12" & LESS #6 Jo· 14 ... u;· #8 35•

A/2'

PLAN

TEE BEND ANGLE PLUGGED

RUN

A 4.0

12 0 20.0 30.0 45.0 62.0 80.0

A2 45• 22 112· 11114'

4.0 2 0 1,0 1.0

8.0 5.0 2 5 1.5

15,0 8.0 4.0 2.0

0 12.0 6.0 3.0

32 0 18.0 9.0 4 5

42.0 24.0 12.0 6.0

56.0 32.0 16.9 8.0

THRUST BLOCK NOTES

KEEP CONCRETE CLEAR OF JOINT AND JOINT ACCESSORIES

2, CONCRETE THRUST BLOCKING SHALL BE POURED AGAINST

UNDISTURBED EARTH.

REQUIRED VOLUMES OR BEARING AREAS AT FITTINGS SHALL BE

AS INDICATED BELOW, ADJUSTED, IF NECESSARY. TO CONFORM

TO THE TEST PRESSURE(S) STATED IN THE SPECIFICATIONS.

THRUST BLOCK VOLUMES FOR VERTICAL BENDS HAVING UPWARD RESULTANT

THRUSTS ARE BASED ON TEST PRESSURE OF 200 PSIG, THE WEIGHT OF

CONCRETE• 4050 LBS/CU YD, AND A SAFETY FACTOR OF 1 25 TO COMPUTE

VOLUMES FOR DIFFERENT TEST PRESSURES, USE THE FOLLOWING EQUATION:

VOLUME= (TEST PRESSJ200) x (TABLE VALUE)

BEARING AREAS FOR HORIZONTAL BEND THRUST BLOCKS ARE

BASED ON TEST PRESSURE OF 200 PSIG AND AN ALLOWABLE SOIL

BEARING CAPACITY OF 1000 LBS/SQ FT. TO COMPUTE BEARING

AREAS FOR DIFFERENT TEST PRESSURES AND SOIL BEARING

STRESSES, USE THE FOLLOWING EQUATION: BEARING AREA•

(TEST PRESSURE/200) x (1000/SOIL BEARING CAPACITY) x (TABLE

VALUE).

6 THRUST BLOCKS FOR VERTICAL BENDS HAVING DOWNWARD RESULTANT

THRUSTS SHALL BE SIZED THE SAME AS FOR HORIZONTAL BENDS.

BEARING AREA OF THRUST BLOCK SHALL NOT BE LESS THAN 1.0 SO FT

8. USE 2500 LBS I SQ FT SOIL BEARING PRESSURE

SIZE THRUST BLOCKS FOR TEST PRESSURE. SHOWN IN SPECIFICATIONS

10 THRUST BLOCKS SHALL CONFORM TO NFPA 24 (2016 EDITION).

11 SEE SPECIFICATIONS FOR ALTERNATIVE THRUST RESTRAINT METHODS.

END CAP OR PLUG

#4 J\.. REBAR LIFTING

HOOK EMBEDDED 6' MIN

WITH ANCHOR HOOKS

1/4" PLYWOOD OVER

FACE OF BOLTS

PLUGGED TEE

• • 1/2 OF" TABUlATEO AREA

PROFILE

0 THRUST BLOCK DETAIL

SCAlE MTS

(t-J® GHD Inc.

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INSTITUTION IRRIGATION

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V2 CON111M:T t5110-,14

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CIVIL DETAILS 2

NONE

REVISIONS

NO. IW[ NO. """

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.1011 NO.

20-005

10/14/2022

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C502 V.2_ I

SHEET 5 OF 23

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D Exhibit A-2

NO MANS LAND

Highlight is an approx total of 160 lf. of 42" trench patch

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

Highlight is an approx. total of 28 lf. of 36" trench patch

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

206 lf. of 36" trench patch

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

72 lf. of 36" trench patch

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

Area 2

Highlight is part of the 325 lf.

of 42" trench patch for the MSF, Admin road way and parking

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

Area 2

Highlight is part of the 325 lf. of 42" trench patch for MSF, Adnin roadway and parking

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

Area 1

14 X 23 area

14 X 22 area

Highlight is part of the 325 lf. of 42" Trench patch for MSF,admin roadway and parking

TBB

California Department of Corrections and Rehabilitation (CDCR) Plans

Bid Number C5613045-D

File details come from the government source that posted it. Updated .