Enclosure 3 - MHE PM Inspection Checklist.pdf

Maintenance Manual April 2024

Maintenance Procedures

38 S® Booms • Z® Booms Part No. 1268489GT

Maintenance Schedule The maintenance procedures have been divided into subsections that include: Commissioning, Quarterly, Annually and Programmed maintenance intervals. The maintenance inspection report has been divided into general areas of the machine that include: Drive Chassis, Booms and Platform, Functions and Controls, Engine and Turntable.

Failure to perform these procedures may result in poor performance, component damage and unsafe operating conditions. They are essential to safe operation, machine performance and service life.

Commissioning: A series of required one time maintenance procedures to be performed at 50 and 150 hour intervals.

Quarterly and Annually: A series of maintenance procedures to be performed quarterly or annually.

Programmed: A series of maintenance procedures to be performed during a Pre-Delivery Preparation or based on machine operating hours.

Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection.

Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements.

Instruction Examples

Commissioning Example:

Quarterly and Annually Example:

Programmed Example (under 1000 HRS):

Programmed Example:

Instructions Legend Use the following detailed descriptions to identify the intended use of the maintenance inspection reports.

Specific Interval: blank box is the interval to be completed and the ∅ marks the interval as not required.

The description of the procedure or checklist to be completed.

The procedure number or checklist to be completed.

Check box to indicate status of inspection.

Specific interval is not required for this procedure.

General area of the machine to complete the procedure.

If this box has a designated time interval:

this is the specific time interval to complete the procedure or checklist.

If this box is empty: the maintenance checklist will include multiple time intervals, use this box to write in the specific interval for the inspection completed.

April 2024 Maintenance Manual

Pre-Delivery Preparation Report

Fundamentals It is the responsibility of the owner or dealer to perform the Pre-delivery Preparation.

The Pre-delivery Preparation is performed prior to each delivery. The inspection is designed to discover if anything is apparently wrong with a machine before it is put into service.

A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.

Instructions Use the operator’s manual on your machine.

The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the Maintenance items and the Function Tests.

Use this form to record the results. Place a check in the appropriate box after each part is completed. Follow the instructions in the operator’s manual.

If any inspection receives an N, remove the machine from service, repair and re-inspect it.

After repair, place a check in the R box.

Legend Y = yes, acceptable N = no, remove from service R = repaired

Comments

Pre-delivery Preparation Y N R Pre-operation inspection completed

Maintenance items completed

Function tests completed

Model Serial number Date Machine owner Inspected by (print) Inspector signature Inspector title Inspector company

Scheduled - Quarterly April 2024

Maintenance Inspection Report – Booms

40 S® Booms • Z® Booms Part No. 1268489GT

Model Hour meter Date Serial number Inspector company Machine owner Inspected by (print) Inspector signature Inspection Type Q = quarterly or frequent inspections

Legend Y = yes, acceptable

N = no, remove from service Make copies of this report to use for each inspection.

Select the appropriate procedures for the type of inspection(s) to perform. R = repaired ∅ = not applicable

If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.

Drive Chassis Inspect the Tires, Wheels and Lug Nut Torque Q-6

Check the Oscillate Valve Linkage (if equipped) Q-8

Confirm the Proper Brake Configuration Q-20

Turntable Mechanicals and Hydraulics Visual Inspection of the Hydraulic Oil Q-9

Inspect the Hydraulic Filters Q-10

Electrical Inspect Electrical Contactors - DC / Bi-Energy Models Q-4

Battery Inspection Q-2

Inspect the Electrical Wiring Q-3

Engine Check the Exhaust System Q-5

Check Generator Belts/Pulleys - Bi-Energy Models Q-7

Check and Adjust the Engine RPM Q-11

Boom(s) and Platform Inspect and Adjust Boom Cables - All Models (for first 12 months of ownership)

Q-36

Functions and Controls

Check for Open Bulletins and Owner Registration Q-1

Test the Ground Control Override Q-12

Test the Alarm Package (if equipped) Q-13

Test the Emergency Power System Q-14

Test the Engine Idle Select Operation Q-15

Test Fuel Select Operation - Gas/LPG Models Q-16

Inspect the Calibration Decal - ALC1000 Models Q-17

Test the Recovery System - ALC-1000 Models Q-18

Test the Platform Self-leveling Q-19

Functions and Controls, continued

Test the Drive Brakes Q-21

Test the Drive Speed – Stowed Position Q-22

Test the Drive Speed – Raised or Extended Position Q-23

Test the Drive Speed – Raised and Extended Position - ALC1000 Models

Q-24

Test the Turntable Level Sensor - Z-135/70, ZX-135/70, SX-105XC, SX-125XC, SX-135XC, SX-150, SX-180

Q-25

Test the Secondary Boom Angle Sensor - Z-135/70, ZX- 135/70

Q-26

Test the Primary Boom Angle Sensor - Z-135/70 and ZX- 135/70

Q-27

Test the Primary Boom Angle Sensor -

SX-105XC, SX-125XC, SX-135XC, SX-150, SX-180

Q-28

Test the Safety Envelope Limit Switches - Z-135/70, ZX-

135/70, SX-105XC, SX-125XC, SX-135XC, SX-150, SX-

Q-29

Test the Primary Boom Angle Sensor - Z-80/60 Q-30

Test the Safety Envelope and Circuits - Z-80/60 Q-31

Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, to S60XCH-45000

Q-32

Test the Safety Envelope and Circuits - S-100, S-105, S- 120, S-125

Q-33

Test the Aircraft Protection System (if equipped) Q-34

Test the Operator Protection Alarm (if equipped) Q-35

Test the Recovery System - ALC600 Models Q-37

Test the Turntable Level Sensor - ALC600 Models Q-38

Test the Primary Boom Angle Sensor - ALC600 Models Q-39

Scheduled - Annual April 2024

Part No. 1268489GT S® Booms • Z® Booms 41

Inspected by (print) Inspector signature Inspection Type A = annual inspections

Legend Y = yes, acceptable N = no, remove from service Make copies of this report to use for each inspection.

Select the appropriate procedures for the type of inspection(s) to perform. R = repaired ∅ = not applicable

If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.

Confirm all applicable quarterly maintenance procedures have been included and completed with the annual inspection.

Drive Chassis Check the Drive Hub Oil Level A-10

Check the Drive Hub Mounting Fastener Torque A-11

Turntable Mechanicals and Hydraulics Grease the Turntable Rotation Bearing A-1

Check Turntable Bearing Bolts A-2

Inspect for Turntable Bearing Wear A-3

Boom(s) and Platform Jib Rotate Bearing (if equipped) A-4

Grease the Platform Overload Mechanism A-6

Inspect Boom Cables - All S-60, S-80 Models A-7

Inspect Boom Cables - S-100 to S-125, S-100HD, S-

120HD, SX-105XC, SX-125XC

A-8

Inspect Boom Cables - SX-135XC, SX-150, SX-180 A-9

Functions and Controls Test the Bypass/Recovery Key Switch A-5

Engines Perform Engine Maintenance - Kubota D1803, Kohler

KDW1404

A-12

Confirm all applicable quarterly and annual maintenance procedures have been included and completed with the 2 year inspection.

Perform Every 2 Years Engines Perform Engine Maintenance - Kubota D1803, Kohler

KDW1404

A-13

Programmed April 2024

42 S® Booms • Z® Booms Part No. 1268489GT

Inspected by (print) Inspector signature Programmed maintenance will be completed based on machine hours. This program includes the onetime or commissioning procedures for new products.

The onetime procedures will be completed at 50 or 150 hours.

Legend Y = yes, acceptable N = no, remove from service R = repaired ∅ = not applicable

Make copies of this report to use for each inspection.

Select the appropriate procedures for the type of inspection(s) to perform.

If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.

Commissioning 50 150

50 Hour Service - all models C-1 ∅

Engines - Ford, Kubota, Perkins Models C-2 ∅

Perform 150 Hour Service C-3 ∅

Programmed Maintenance - Under 1000 HRS Status Enter Hours

Check the Track Tension and Fastener Torque

- S-60, S-65 and Z-62 Models

P0-1 50

Check the Track Tension and Fastener Torque

- S-40 and S-45 Models

P0-2 50

Grease the Extendable Axles - (if equipped) P0-3 50

Engines - Continental Under 1000 HRS P0-4

Engines - Cummins Under 1000 HRS P0-5

Engines - Deutz Under 1000 HRS P0-6

Engines - Ford Under 1000 HRS P0-7

Engines - Kubota Under 1000 HRS P0-8

Engines - Perkins Under 1000 HRS P0-9

Engines - GM .998L Under 1000 HRS P0-10

Engines - GM 3.0L Under 1000 HRS P0-11

Engines - -Kohler KDW1404 Under 1000 HRS P0-12

Engines - Weichai WP3.2 Under 1000 HRS P0-13

Programmed Maintenance Hours are in thousands

All models Perform every: 1 2 3 4 5 6 10 12 Engines - all models, 1000 Hours

P1-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Replace the Drive Hub Oil P1-2 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - Kubota D1803, 1500 Hours

P1-3 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - all models, 2000 Hours

P2-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Test or Replace the Hydraulic Oil

P2-2 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Replace the Hydraulic Filters P2-3 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Check the Free-wheel Configuration

P2-4 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Check the Boom Wear Pads P2-5 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Check the Extendable Axle Wear Pads

P2-6 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Check Turntable Gear Backlash - ALC1000 Models

P2-7 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Grease the Steer Axle Wheel Bearings, 2WD Models (except Z-62, S-60, S-65)

P2-8 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Grease the Steer Axle Wheel Bearings, 2WD Models - Z-62, S-60, S-65

P2-9 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - all models, 3000 Hours

P3-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - Perkins models, Kohler KDW1404, 4000 Hours

P4-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - GM models, Kohler KDW1404, 5000 Hours

P5-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - Perkins models, 6000 Hours

P6-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - Kohler models, 10000 Hours

P10-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Engines - Perkins models, 12000 Hours

P12-1 ∅ ∅ ∅ ∅ ∅ ∅ ∅

Remove and Inspect Boom cables

P12-2 every 12 years or every 3 years after first 12 years if not replaced

SAT UNSAT N/A Notes

Check the condition of drive motor commutator, brushes and springs

Check the condition of pump motor commutator, brushes and springs

Check mechanical brake for proper operation

4 Check load wheels for wear

5 Check drive wheel for wear

Inspect wiring for loose connections and damaged insulation

Inspect contactor tips for excessive pitting and wear

Check deadman brake switch for proper operation

Check lift chain tension and adjust if required

Lubricate unit: Lift carriage rollers, Tilt cylinder mounts, Outer and inner masts, Free lift slide bar (Telescopic Trucks), and Chain sheaves.

11 Check lift cylinder(s) for leakage

Check for excessive jerking of steering arm when stopping or starting

13 Replace hydraulic oil and filter assembly

Lift Chain Inspection: All chains should be replaced when any of the chains are worn enough to increase its length by 3% or more. To make this determination proceed as follows.

Clean / Check battery terminals, electrolyte level, provide distilled water if levels are low.

16 Check battery cables / truck receptacle.

Big Joe - Walkie Stacker

Perform battery load test: Remove any dirt or corrosion from the bus bar area. The controller should be wiped clean with a moist rag. NOTE:

Battery specific gravity readings should agree within + 0.025 from cell to cell. If variation is greater, the battery may have to be repaired or replaced.

Drain and provide new hydraulic oil including sump filter per OEM manual.Cleaning Electrical Components: It is recommended that the controller exterior be cleaned periodically, and if a handheld programmer is available, this periodic cleaning provides a good opportunity to check the controller's diagnostic history file.

It is also recommended that the controller's fault detection circuitry be checked whenever the vehicle is serviced. Remove any dirt or corrosion from the bus bar and side covers plates. Make sure the connections to the bus bars are tight area.

Enclosure 2

1 Check for Oil, fuel or coolant leaks

2 Inspect: Lights, Tilt cylinder lock nuts, Overhead guard, Assist grip

Inspect: Accelerator pedal (A), Brake pedal (B), Inching pedal (C) Parking brake lever, Seat belt, Seat adjustment , Horn , Steering, Guages, Lights/buzzer, Inching while in drive. Add brake fuild as required per OEM.

Change brake booster and inner rubber parts of the power steering cylinder

4 Inspect: Lift chains for wear, cracks, and tension and adjust as required per OEM

5 Engine crackcase: Change engine oil and filter

6 Battery: Clean and inspect terinals for corrosion, add grease . Maintain electrolyte level and add distilled water if required

7 Coolant system: Change coolant

8 Hydraulic system: Change hydralic fluid, filter and wash strainer

Tires/ Wheel Nuts: Inspect and tighten as required by OEM manual. Change wheel cylinder cups and dust seals

10 Mast and Forks: Inspect mast and folks for cracks, bent and difference in hight.

11 Air cleaner: Clean–inspect and change

12 Alternator Drive Belt and fan belt: Inspect and adjust as required per OEM manuals

CAT - DP70

Lubricate: Add - Mast supports, Mast Strip Sliding Surfaces , lift chain lift bracket side rollers, tilt socket pins, tilt cylinder, water pump, tie rods, rear axel center pin. Change

- front axel oil, powershift transmission oil, filter and clean strainer, Cup and dust seal of the master cylinder.

14 Change fuel filter

SAT UNSAT N/A

1 Tires/Wheels: wear, damage, nuts tight

2 Engine: runs rough, noisy, leaks

3 Head/Tail/Work Lights: damage, mounting, operation 4 Steering: loose/binding, leaks, operation 5 Gauges/Instrument: damage, operational

6 Service Brake: linkage loose/binding, stops OK, grab

7 Operator Restraint: damage, mounting, operation, oily, dirty

8 Parking Brake: loose/binding, operational, adjustment

9 Warning Decals/Operator’s Manual: missing, not readable

10 Seat Brake (if equipped): loose/binding, operational, adjustment

11 Data Plate: not readable, missing

12 Horn: Operation

13 Overhead Guard: bent, cracked, loose, missing

14 Backup Alarm (if equipped): mounting, operation

15 Load Back Rest: bent, cracked, loose, missing

16 Warning Lights (if equipped): mounting, operation

17 Forks: bent, worn, stops OK

18 Lift/Lower: loose/binding, excessive drift, leaks

19 Engine Oil (If equipped) level, dirty, leaks

20 Tilt: loose/binding, excessive drift, "chatters," leaks

21 Hydraulic Oil: level, dirty, leaks, replace

Clark - Walkie Stackers Notes

22 Attachments: mounting, damaged, operation, leaks

23 Radiator: level, dirty, leaks

Battery Test (electric trucks only): indicator in green while holding full forward tilt. Perform battery load test

25 Fuel: level, leaks 26 Control Levers: loose/binding, freely return to neutral

Battery: connections Check the electrolyte level in the battery and provide distilled water only if required. Clean the battery as recommended by OEM. Carefully inspect the power cables and connector from the truck to the battery box, as well as the power cables that pass through the battery box for any cuts or nicks in the insulation that could lead to a short.

28 Directional Control: loose/binding, find neutral OK

29 Directional Controls: loose/binding, find neutral OK

Brakes: linkage, reservoir fluid level, leaks debris on floor, provide fluid if required

Lift and Carriage Chains: Inspect lift and carriage chains if required by OEM manual. A chain gauge should be used to check stretching of the links.

Inspect and provide lubrication to the following items per OEM manual: Wheel bearings, Mast, Lifting chains, Sterring bearings, Reach, Load Backrest and Pivot Points.

Inspection: Inspect for leaks at the engine , coolant, hydraulic , hoses, fuses, bulbs, circuit breaker, tires/rims, mastand lift chains for wear, broken links, pins, and loose rolers and adjust, back up alarm, instrument panel, horn, engine compartment, belts -check and adjust, crosshead rollers, overhead guard, universal joint, steering mechanism, streering suspension, wheel nuts/drive wheels, tilt cylinder and adjust per OEM manual, cylinder rod extension, exhaust leak, carriage roller extrusion -check and adjust, lift chains - test, check and adjust, carriage chain adjustment

2 Forks: Provide 12 month inspect

3 Tire: Check and inflate tire if required per OEM manual

4 Coolant sytem: Drain and provide new coolant per OEM manual

5 Fuel filter: Change fuel filter include draining the water and sediment from the storage tank, clean fuel tank filler cap and screen

5 Diesel Exhaust Fluid (DEF): Provide fluid as required per OEM manual

7 Engine crackcase : Change oil and filter

Hydraulic System: Change oil and filters, check, clean and change hydraulic strainer and breather

9 Transmission oil: Change oil and filter 10 Drive Axel: Change drive axel oil

Brakes: Brake cooling oil - change oil and clean strainer. Parking brake - test and adjust

DOOSAN - D35S-9, D40S, 45S, 50S, 55S, 40SC, 50SC, 55SC

Lubricate: Roller Mast only, Seat, tilt cylinder, mast pivot eyes, mast hinge pins, mast, carriage, lift chain, mast slider rollers, carriage slide rollers thrust, carriage sideshift, universal joint, steering mechanism, hood latch, support cylinder, 13 Parking break: Test and adjust

Air in-take system: Change primary and secondary filter

SCR Cleaning - DeSOx: Clean when required

Radiator: Clean cap and outdide of radiator

Carriage roller extrusion: Adjust per OEM manual

18 Battery Terminal: Clean and inspect and add fluids as required per OEM manual

19 Engine valve lash: Check and adjust 20 Steer wheel bearings: Reassemble

21 DPF Maintenance: Provide Ash cleaning

Inspection: Inspect for leaks at the engine , coolant, hydraulic , hoses, fuses, bulbs, circuit breaker, tires/rims, mastand lift chains for wear, broken links, pins, and loose rolers and adjust, back up alarm, instrument panel, horn, engine compartment, belts - check and adjust, crosshead rollers, overhead guard, universal joint, steering mechanism, streering suspension, wheel nuts/drive wheels, tilt cylinder and adjust per OEM manual, cylinder rod extension, exhaust leak, carriage roller extrusion - check and adjust, lift chains - test, check and adjust, carriage chain adjustment, vaccum lines and fittings (LP/Dual fuel engines only), fuel trim valve (LP/Dual fuel engines only), electrical systems (LP/Dual fuel engines only), LP regualtor/ converter(LP/Dual fuel engines only), Mixer assembly (LP/Dual fuel engines only), PCV valve (WG3800 engine), ignition system (LP/Dual fuel engines), fule lock

- off operation (LP/Dual fuel engines), inspect for intake leaks (LP/Dual fuel engines), inspect LPG vaporizer (WG3800 engine)

2 Forks: Provide 12 month inspect

Tire: Check and inflate tire if required per OEM manual

Coolant sytem: Drain and provide new coolant per OEM manual. Replace Ad-Blue supply module filter. Inspect coolant hoses (D34P engines only)

Fuel filter: Change fuel filter include draining the water and sediment from the storage tank, clean fuel tank filler cap and screen. Repalce fuel filter element (LP/Dual fuel engines)

Diesel Exhaust Fluid (DEF): Provide fluid as required per OEM manual

DOOSAN - D35S-7, D40S, D50S, D55C, 40SC, 45SC, 50SC, 55SC, G35S, G40S,

G50S, G55S, G40SC, G45SC, G50SC, G55SC

7 Engine crackcase : Change oil and filter

Hydraulic System: Change oil and filters, check, clean and change hydraulic strainer and

9 Transmission oil: Change oil and filter

10 Drive Axel oil and strainer (shoe brake only) (OCDB only): Check, clean and change

11 Brakes: Brake cooling oil - change oil and clean strainer. Parking brake - test and adjust

Lubricate: Roller Mast only, Seat, tilt cylinder, mast pivot eyes, mast hinge pins, mast, carriage, lift chain, mast slider rollers, carriage slide rollers thrust, carriage sideshift, universal joint, steering mechanism, hood latch, support cylinder, inching and brake control shaft, 13 Parking break: Test and adjust

Air in-take system: Change primary and secondary filter

15 SCR Cleaning - DeSOx: Clean when required

Radiator: Clean cap and outdide of radiator

17 Carriage roller extrusion: Adjust per OEM

18 Battery Terminal: Clean and inspect and add fluids as required per OEM manual

19 Engine valve clearance: inspect (WG3800) 20 Steer wheel bearings: Reassemble 21 DPF Maintenance: Provide Ash cleaning

22 Gasoline/LP fule hoseand clamp: Check and inspect

Spark plug: Inspect and clean (WG3800).

Replace (PSI 4.3 only)

24 Circulation pump belt (OCDB and LP only if equipped): Inspect and adjust

25 Replace oil water separator

Replace PCV valve and breather element (LP/Dual fuel engines)

Sensors: check TMAP sensor. Replace oxygen sensor (PSI 4.3 only)

28 Replacew lockoff valve filter (WG3800)

Inspection: Inspect for leaks at the engine , coolant, hydraulic , hoses, fuses, bulbs, circuit breaker, tires/rims, mastand lift chains for wear, broken links, pins, and loose rolers and adjust, back alarm, instrument panel, horn, engine compartment, Belts -check and adjust, crosshead rollers, ovrhead guard, universal joint, steering mechanism, wheel nuts/drive wheeels, tilt cylinder and adjust per OEM manual

2 Forks: Provide 12 month inspect 3 Tire: Check and inflate tire if required per OEM

Coolant sytem: Drain and provide new coolant per OEM manual

Fuel filter: Change fuel filter include draining the water and sediment from the storage tank, clean fuel tank filler cap and screen

Diesel Exhaust Fluid (DEF): Provide fluid as required per OEM manual

7 Engine crackcase : Change oil and filter

8 Hydraulic System: Change oil and filters, check, clean and change hydraulic strainer and breather

9 Transmission oil: Change oil and filter 10 Drive Axel: Change drive axel oil

Brakes: Brake cooling oil - change oil and clean strainer. Parking brake - test and adjust

Lubricate: Roller Mast only, Seat, tilt cylinder, mast pivot eyes, mast hinge pins, mast, carriage, lift chain, mast slider rollers, carriage slide rollers, universal joint, steering mechanism, 13 Parking break: Test and adjust

Air in-take system: Change primary and secondary filter

15 SCR Cleaning - DeSOx: Clean when required 16 Radiator: Clean cap and outdide of radiator 17 Carriage roller extrusion: Adjust per OEM manual

DOOSAN - D100S7, D120,D140,D160

Battery Terminal: Clean and inspect and add fluids as required per OEM manual

19 Engine valve lash: Check and adjust

1 Change the engine oil and filter 2 Change the transmission fluid and filter 3 Grease rear axe/drop box

Check all hoses for broken or frayed fabric, damaged fitting threads, and breaks or leaks caused by sharp bends or rubbing against other parts of the vehicle. Be sure that the clamps do not crimp the hoses.

Coolant system: Drain and replace the engine coolant. Pressure test the system, including radiator cap. Check hoses for deterioration

6 Provide power steering fluid if required 7 Provide break fluid if required 8 Air Filter: Replace

Brake System Service & Parking: Check brake firmness with engine at idle and the transmission selector at N (neutral) position by depressing the pedal and holding for 10 seconds. If the pedal does not remain firm, report to maintenance personnel.

Tires: Check tires for wear and replace as needed. If tire wear indicates further maintenance action, action is required.

Exhaust System: Inspect exhaust system for leaks, broken clamps and defective hangers.

Replace defective parts as necessary

Lights/Gauges: Verify all lights and gauges are operational including on the dash

Windshield Wipers Inspection: Verify wipers are working

Heater Inspection: Verify Heat is working correctly

15 Atomizers: Replace

16 Air Filter Element Inspection: Replace

Harlan - Tow Tractors/Mules

Steering: Inspect steering linkage, steering gear box and wheel bearings. Repair, adjust or replace parts as necessary

18 Grease Steer Axle/Drive Line

Oil Filler Cap: Check condition and replace if damaged

20 Fuel filter: Remove and replace

Hand Brake: Inspect parts and linkage for excessive wear. Repair as needed.

Exhaust System: Inspect the exhaust system for leaks, broken clamps and defective hangers.

Replace defective parts as necessary.

Rear Brake Inspection: Inspect the rear caliper for excessive play and leaks. Repair as needed

General Equipment Inspection: Steam clean the tractor engine and undercarriage. Check the tractor for loose bolts, nuts and cap screws.

Check brake, fuel and vacuum lines for chafing.

Check all the belts for wear and proper tension

25 Battery: Clean and reset terminals

Electrical System: Check wiring for loose connections, frayed insulation, and exposed conductors.

27 Fuel Filter Element: Replace

Drive assembly: Drain and refill transfer case and differential.

Wheel Bearings: Clean and repack with medium weight, high temperature wheel bearing grease that has a melting point of 250 degrees or higher.

Drive Axle Lube Change: Clean and lubricate with specified compound

F&R Axle Bearings Inspection/Service: Clean and lubricate with specified compound

33 check Exhauster of Compressor

Rear Brake Pads: Replace disc brake pads.

Inspect the rear calipers for excessive play and leaks

Change the Hydraulic Oil: When checking and changing the Hydraulic Oil, check for leaks on hoses, Hydraulic Oil tank

SAT UNSAT N/A NOTES

TIRES: Check the tread and remove any objects that will cause damage.Check for bent or damaged rims. Check for loose or miss�ing hardware. Remove any wire, strapping, or other mate�rial that is wrapped around the axle.

Fluid, repalce: Repalce Engine oil, tranmission oil, hydraulic fluid, coolant fluid, Check and brake fluid if required

Filiters, repalce : Engine oil filer, transmission fluid filter, hydraulic oil filter, Air filter, fuel water seprator filter and hydraulic tank breather filiter

CHECK FOR LEAKS AND INSPECT: FUEL, OIL, WATER,

TRANSIMMSION/HOSES, HYDRAULIC/HOSES,

COOLANT/ HOSES, MAST, SIDE SHIFT, ROLLERS,

CARRIAGE, HEADER HOSES, LIFT CHAINS, PIVOTS, TILT

CYLINDER ENDS, MANUAL HYDRAULIC, HAND LEVERS,

RAKE MASTER, CYLINDER ROD, END PIN, MANUAL

HYDRAULIC HAND LEVERS, BRAKE FLUID-Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL, DRIVE AXLE OIL, HORN, GAUGES, FUSES, CONTROL LEVERS, PEDALS, Drive Belt AND

ATTACHMENTS.

Lubricate and Inspect : Cap screws and nuts are tight.:

MAST, SIDE SHIFT, INTEGRAL SIDESHIFT CARRIAGE -

Fork Positioner, ROLLERS, CARRIAGE, HEADER, LIFT CHAINS, PIVOTS, TILT CYLINDER ENDS, HAND LEVERS, RAKE MASTER, CYLINDER ROD, END

PIN, MANUAL HYDRAULIC, HAND LEVERS, BRAKE

FLUID - Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL ANDDRIVE AXLE, AND ATTACHMENT.

HYSTER - E65XM2-40

SERVICE BRAKES: Check the operation of the service brakes.

PARKING BRAKE: Make sure the service brakes are adjusted and the operation of the automatic adjuster mechanism is correct before the parking brake is adjusted

BATTERY AND CABLE TERMINALS: Inspect and clean per OEM. Add any water required my OEM

9 Drive Belt: Check for wear and damange

10 Engine ilde speed: Replace

11 Engine governer: Replace

12 Spark plugs: Check plugs and wires

Coolant system: CLEAN DEBRIS FROM RADIATOR

CORE

14 Forks: Inspect the forks for cracks and wear

TIRES: Check the tread and remove any objects that will cause damage.Check for bent or damaged rims. Check for loose or miss�ing hardware. Remove any wire, strapping, or other mate�rial that is wrapped around the axle.

Fluid, repalce: Repalce Engine oil, tranmission oil, hydraulic fluid, coolant fluid, Check and brake fluid if required

Filiters, repalce : Engine oil filer, transmission fluid filter, hydraulic oil filter, Air filter, fuel water seprator filter and hydraulic tank breather filiter

CHECK FOR LEAKS AND INSPECT: FUEL,

OIL, WATER, TRANSIMMSION/HOSES,

HYDRAULIC/HOSES, COOLANT/ HOSES,

MAST, SIDE SHIFT, ROLLERS, CARRIAGE,

HEADER HOSES, LIFT CHAINS, PIVOTS, TILT

CYLINDER ENDS, MANUAL HYDRAULIC,

HAND LEVERS, RAKE MASTER, CYLINDER

ROD, END PIN, MANUAL HYDRAULIC HAND

LEVERS, BRAKE FLUID-Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL, DRIVE

AXLE OIL, HORN, GAUGES, FUSES,

CONTROL LEVERS, PEDALS, Drive Belt AND

ATTACHMENTS.

HYSTER - H60FT

Lubricate and Inspect : Cap screws and nuts are tight.: MAST, SIDE SHIFT, INTEGRAL SIDESHIFT CARRIAGE - Fork Positioner, ROLLERS, CARRIAGE, HEADER, LIFT CHAINS, PIVOTS, TILT

CYLINDER ENDS, HAND LEVERS, RAKE

MASTER, CYLINDER ROD, END PIN, MANUAL

HYDRAULIC, HAND LEVERS, BRAKE FLUID -

Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING

AXLE PEDALS, LEVERS, SEAT, RAILS,

CABLES, HINGES, LINKAGES, HOOD

LATCHAND, DIFFERENTIAL AND

DRIVE AXLE, AND ATTACHMENT.

SERVICE BRAKES: Check the operation of the service brakes.

PARKING BRAKE: Make sure the service brakes are adjusted and the operation of the automatic adjuster mechanism is correct before the parking brake is adjusted

BATTERY AND CABLE TERMINALS: Inspect and clean per OEM. Add any water required my OEM

9 Drive Belt: Check for wear and damange

10 Engine ilde speed: Replace

11 Engine governer: Replace

12 Spark plugs: Check plugs and wires

Coolant system: CLEAN DEBRIS FROM

RADIATOR CORE

TIRES: Check the tread and remove any objects that will cause damage.Check for bent or damaged rims. Check for loose or miss�ing hardware. Remove any wire, strapping, or other mate�rial that is wrapped around the axle.

Fluid, repalce: Repalce Engine oil, tranmission oil, hydraulic fluid, coolant fluid, Check and brake fluid if required

Filiters, repalce : Engine oil filer, transmission fluid filter, hydraulic oil filter, Air filter, fuel water seprator filter and hydraulic tank breather filiter

CHECK FOR LEAKS AND INSPECT: FUEL, OIL, WATER,

TRANSIMMSION/HOSES, HYDRAULIC/HOSES,

COOLANT/ HOSES, MAST, SIDE SHIFT, ROLLERS,

CARRIAGE, HEADER HOSES, LIFT CHAINS, PIVOTS, TILT

CYLINDER ENDS, MANUAL HYDRAULIC, HAND LEVERS,

RAKE MASTER, CYLINDER ROD, END PIN, MANUAL

HYDRAULIC HAND LEVERS, BRAKE FLUID-Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL, DRIVE AXLE OIL, HORN, GAUGES, FUSES, CONTROL LEVERS, PEDALS, Drive Belt AND

ATTACHMENTS.

Lubricate and Inspect : Cap screws and nuts are tight.:

MAST, SIDE SHIFT, INTEGRAL SIDESHIFT CARRIAGE -

Fork Positioner, ROLLERS, CARRIAGE, HEADER, LIFT CHAINS, PIVOTS, TILT CYLINDER ENDS, HAND LEVERS, RAKE MASTER, CYLINDER ROD, END

PIN, MANUAL HYDRAULIC, HAND LEVERS, BRAKE FLUID

- Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL AND

DRIVE AXLE, AND ATTACHMENT.

HYSTER - H60XM

brakes.

PARKING BRAKE: Make sure the service brakes are adjusted and the operation of the automatic adjuster mechanism is correct before the parking brake is adjusted

BATTERY AND CABLE TERMINALS: Inspect and clean per OEM. Add any water required my OEM

9 Drive Belt: Check for wear and damange

10 Engine ilde speed: Replace

11 Engine governer: Replace

12 Spark plugs: Check plugs and wires

13 Coolant system: CLEAN DEBRIS FROM RADIATOR CORE

TIRES: Check the tread and remove any objects that will cause damage.Check for bent or damaged rims. Check for loose or miss�ing hardware. Remove any wire, strapping, or other mate�rial that is wrapped around the axle.

Fluid, repalce: Repalce Engine oil, tranmission oil, hydraulic fluid, coolant fluid, Check and brake fluid if required

Filiters, repalce : Engine oil filer, transmission fluid filter, hydraulic oil filter, Air filter, fuel water seprator filter and hydraulic tank breather filiter

CHECK FOR LEAKS AND INSPECT: FUEL, OIL,

WATER, TRANSIMMSION/HOSES,

HYDRAULIC/HOSES, COOLANT/ HOSES, MAST,

SIDE SHIFT, ROLLERS, CARRIAGE, HEADER

HOSES, LIFT CHAINS, PIVOTS, TILT CYLINDER

ENDS, MANUAL HYDRAULIC, HAND LEVERS,

RAKE MASTER, CYLINDER ROD, END PIN,

MANUAL HYDRAULIC HAND LEVERS, BRAKE

FLUID-Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE

PEDALS, LEVERS, SEAT, RAILS, CABLES,

HINGES, LINKAGES, HOOD LATCHAND,

DIFFERENTIAL, DRIVE AXLE OIL, HORN,

GAUGES, FUSES, CONTROL LEVERS, PEDALS,

Drive Belt AND ATTACHMENTS.

HYSTER - H70FT

Lubricate and Inspect : Cap screws and nuts are tight.: MAST, SIDE SHIFT, INTEGRAL SIDESHIFT CARRIAGE - Fork Positioner, ROLLERS, CARRIAGE, HEADER, LIFT CHAINS, PIVOTS, TILT CYLINDER

ENDS, HAND LEVERS, RAKE MASTER, CYLINDER

ROD, END PIN, MANUAL HYDRAULIC, HAND

LEVERS, BRAKE FLUID - Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL AND

DRIVE AXLE, AND ATTACHMENT.

SERVICE BRAKES: Check the operation of the service brakes.

PARKING BRAKE: Make sure the service brakes are adjusted and the operation of the automatic adjuster mechanism is correct before the parking brake is adjusted

BATTERY AND CABLE TERMINALS: Inspect and clean per OEM. Add any water required my OEM

9 Drive Belt: Check for wear and damange

10 Engine ilde speed: Replace

11 Engine governer: Replace

12 Spark plugs: Check plugs and wires

Coolant system: CLEAN DEBRIS FROM

RADIATOR CORE

14 Folks: Inspect the forks for cracks and wear

TIRES: Check the tread and remove any objects that will cause damage.Check for bent or damaged rims.

Check for loose or miss�ing hardware. Remove any wire, strapping, or other material that is wrapped around the axle.

Fluid, repalce: Repalce Engine oil, tranmission oil, hydraulic fluid, coolant fluid, Check and brake fluid if required

Filiters, repalce : Engine oil filer, transmission fluid filter, hydraulic oil filter, Air filter, fuel water seprator filter and hydraulic tank breather filiter

CHECK FOR LEAKS AND INSPECT: FUEL, OIL, WATER,

TRANSIMMSION/HOSES, HYDRAULIC/HOSES,

COOLANT/ HOSES, MAST, SIDE SHIFT, ROLLERS,

CARRIAGE, HEADER HOSES, LIFT CHAINS, PIVOTS,

TILT CYLINDER ENDS, MANUAL HYDRAULIC, HAND

LEVERS, RAKE MASTER, CYLINDER ROD, END PIN,

MANUAL HYDRAULIC HAND LEVERS, BRAKE FLUID-

Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL, DRIVE AXLE OIL, HORN, GAUGES, FUSES, CONTROL LEVERS, PEDALS, Drive Belt AND ATTACHMENTS.

Lubricate and Inspect : Cap screws and nuts are tight.:

MAST, SIDE SHIFT, INTEGRAL SIDESHIFT CARRIAGE -

Fork Positioner, ROLLERS, CARRIAGE, HEADER, LIFT CHAINS, PIVOTS, TILT CYLINDER ENDS, HAND LEVERS, RAKE MASTER, CYLINDER ROD, END

PIN, MANUAL HYDRAULIC, HAND LEVERS, BRAKE

FLUID - Master Cylinder, Dry Brakes, BRAKE OIL - Master Cylinder, Wet Brakes, STEERING AXLE PEDALS, LEVERS, SEAT, RAILS, CABLES, HINGES, LINKAGES, HOOD LATCHAND, DIFFERENTIAL AND DRIVE AXLE, AND ATTACHMENT.

HYSTER - H155FT

brakes.

PARKING BRAKE: Make sure the service brakes are adjusted and the operation of the automatic adjuster mechanism is correct before the parking brake is adjusted

BATTERY AND CABLE TERMINALS: Inspect and clean per OEM. Add any water required my OEM

9 Drive Belt: Check for wear and damange

10 Engine ilde speed: Replace

11 Engine governer: Replace

12 Spark plugs: Check plugs and wires

Coolant system: CLEAN DEBRIS FROM RADIATOR

CORE

Battery: Check the electrolyte level in the battery and provide distilled water only if required. Clean the battery as recommended by OEM

Brake: Repalce fluids, inspect rods and drum splines.

Drain and flush master cyclinder

Control handle: Inspect and check for proper operations

Electrical Circuit: Contractors, motor brushes, Traction motor

5 Folks: Inspect the forks for cracks and wear

Gauges, Horn, Lights, Fuses: Inspect and operate to verlfy all functions are operatonal

Hydraulic oil: Inspect and check for leaks including hoses. Replace hydraulic breather cap, oil filter, oil strainer and oil

Lift Chains: Inspect for damange. Lube articulating chain achors and 3 stage mast if appiles

Mast and Carriage: Inspect and operate. Lube Pivots, and sliding surfaces

Pedels,levers, cables, hinges, linkages: Lube as required by OEM

Articulating shaft: Lube articulation Shaft Retaining Bolt Articulation Shaft Ends

Reach Arms, Reach Cylinder, Pivot Pins,Thrust Rollers, and Reach Frame: Lube per OEM

13 Streering: Inspect and verify unit is working correctly

Tires and wheels: Check condiditon and remove any foriegn objects. Lube Caster wheel assembly and laod wheel axis bolts

Master Drive Unit Bearing, Master Drive Unit Chain, Master Drive Unit and Articulation Adjustment Stops:

Lube per OEM

Drive Wheel Bolt Torque and Drive Wheel Lugs:

Tighten if R equired

HYSTER - Walkie Stacker - N30XM

Refer to www.JLG.com for Warranty, Product Registration, and other machine related documentation. 31219900 - 12/04/2020

JLG Industries, Inc.

1 JLG Drive McConnellsburg, PA 17233-9533

Group B, Type 3 (Trailer Mounted Boom Lifts are compliant with A92.2 or C225-10)

Check each item below. (Refer to Operation & Safety and Service & Maintenance Manuals for specific information regarding inspection procedures and criteria.) Indicate in the appropriate space as each item has been performed. If the item is found to be not acceptable, record each discrepancy. Correct all discrepancies prior to placing the machine back into service.

Inspector ensures that this machine has been inspected per each area of inspection. Owner ensures all discrepancies have been corrected prior to placing the machine back into service.

BOOM LIFT and TRAILER MOUNTED BOOM LIFTS

Pre-Delivery, Frequent, and Annual Inspection Report Inspector Name & Address Product Owner Name & Address

Serial Number:

Machine Model:

Hourmeter Reading:

Current Inspection Date:_________ Previous Inspection Date:_________

All inspections are to be performed by a person qualified for the specific make and model of mobile elevating work platform.

□ PRE-DELIVERY: Must be performed prior to each delivery by sale, lease, or rental. □ FREQUENT: Must be performed every three months or 150 hours of operation, whichever comes first.

□ ANNUAL INSPECTION: Must be performed no later than 13 months from the date of the prior Annual Inspection.

Inspector: / / Owner: / / Name Acknowledgment Date Name Acknowledgment Date

P=Pre-Delivery, F=Frequent, A=Annual Mark as;

Y=Yes (Passed) N=No (Failed) C=Corrected NA=Not Applicable P/F A

FUNCTIONS AND CONTROLS

1. Machine has the latest control system software.

2. Perform System Test using JLG handheld analyzer.

3. All joystick/toggle controls return to neutral/off position when released.

4. Detents properly lock controls in neutral/off position. Check condition of control enclosures and protective boots/guards.

5. Footswitch operates properly, not modified, disabled or blocked.

6. All machine functions are disabled when Emergency Stop Button is activated at ground and/or platform control stations.

7. All function and speed limits/cut-outs operate properly.

8. Manual descent system and/or auxiliary power system operates properly.

9. Tower boom sychronization and sequence system operates properly.

10. Load Sensing System operates properly.

11. SkyGuard operates properly.

12. Capacity indicator system operates properly.

13. Swing and Drive Brakes operate properly.

14. All other machine controls, alarms, horn, displays, indicators, and functions operate properly at platform and ground control stations.

PLATFORM ASSEMBLY

1. Platform properly installed and secure. Mounting hardware free of damage and secure. Gate opens and latches properly.

2. Platform guardrails and floor in place, secure and free of damage.

3. SkyGuard properly mounted and free of damage.

4. Lanyard anchorage points secure, free of damage and labeled.

BOOM ASSEMBLY

1. Boom sections and related weldments free of damage, distortion and excessive wear.

2. Inspect all nuts, bolts, pins, shafts, shields, bearings, wear pads, locking devices, sheaves, sheave pins and bearings for proper installation, secure, no excessive wear, cracks or distortion.

3. Inspect platform rotators and jib rotators for proper installation, free of damage, proper operation, and free of leaks.

P=Pre-Delivery, F=Frequent, A=Annual Mark as;

Y=Yes (Passed) N=No (Failed) C=Corrected NA=Not Applicable P/F A

BOOM ASSEMBLY (continued)

4. Boom chains and cables are free of damage, properly installed, properly torqued and properly lubricated.

5. Powertrack is free of damage, distortion and excessive wear. Cables/hoses are properly routed, no chafing or leaks.

6. Inspect all cylinder pins, pivot pins, attaching and retention hardware for dam-age, distortion and excessive wear.

TURNTABLE

1. Doors/covers fasten properly and are secure. Can be opened as intended.

2. Turntable bearing, swing drive and gear secure, free of damage and properly lubricated. No missing bearing bolts or signs of looseness.

3. Perform turntable bearing mounting bolt condition check and wear tolerance check.

4. Turntable lock secure, free of damage and operates properly.

CHASSIS

1. Wheel attachment hardware torqued properly. No missing attachment hardware.

2. Track and Roller assembly properly secured. No missing attachment hardware.

Inspect for worn track, cuts, tears or other discrepancies. Inspect rollers for dam-age and corrosion.

3. Proper wheels/tires installed. Inspect for excessive damage, wear and corrosion.

If pneumatic, properly inflated and mounted.

4. Steering components are properly installed, secure, and free of damage.

5. Check drive hubs for proper fluid level.

6. Tongue jack and safety/breakaway chains properly installed and operational, free of damage and secure.

7. Oscillating axle operates properly.

8. Outrigger/extendible axles operate properly. Interlocks function properly.

POWER SYSTEM

1. Engine idle and throttle set at proper RPM.

2. Proper battery fluid level. Battery charger operates properly. Batteries accept charge.

3. Air and fuel filter properly serviced.

4. Proper coolant and engine oil level.

5. Proper fuel cap installed.

6. Exhaust system operates properly, secure, and free of damage.

P=Pre-Delivery, F=Frequent, A=Annual Mark as;

Y=Yes (Passed) N=No (Failed) C=Corrected NA=Not Applicable P/F A

HYDRAULIC/ELECTRICAL SYSTEM

1. All cylinders free of damage with no evidence of leaks.

2. All areas around hydraulic components have no evidence of leaks.

3. Hydraulic oil system properly serviced and free of contaminants.

4. All hydraulic hoses, fittings and lines secure and free of damage. Check for chaf-ing and leaks.

5. All electrical connections tight, no corrosion or abrasions.

6. Pump and motor secure, free of damage and leaks.

7. All hydraulic pressures properly adjusted.

MANUALS AND DECALS

1. Operation and Safety Manual, ANSI/SAIA Manual of Responsibilities (ANSI mar-kets only), and AEM Handbook (ANSI markets only) in manual storage box.

2. All safety, capacity and instructional decals installed, secure and legible.

GENERAL

1. Machine is free of unauthorized modifications or additions.

2. Applicable Safety Bulletins completed.

3. Inspect general structural condition including all welds.

4. Grease and lubricate per Service and Maintenance Manual.

5. Drive and operate machine to test all machine functions.

6. Record inspection date at “IMPORTANT” decal.

7. Notify JLG of any ownership changes.

8. Is Annual Inspection due?

Comments:

Maintenance Manual June 2022

Maintenance Procedures

22 Scissor Lifts Part No. 1305686GT

Maintenance Schedule The maintenance procedures have been divided into subsections that include: Commissioning, Quarterly, Annually and Programmed maintenance intervals. The maintenance inspection report has been divided into general areas of the machine that include: Drive Chassis, Platform, Functions and Controls, Engine and Electrical.

Failure to perform these procedures may result in poor performance, component damage and unsafe operating conditions. They are essential to safe operation, machine performance and service life.

Commissioning: A series of required one time maintenance procedures to be performed at 50 and 150 hour intervals.

Quarterly and Annually: A series of maintenance procedures to be performed quarterly or annually.

Programmed: A series of maintenance procedures to be performed during a Pre-Delivery Preparation or based on machine operating hours.

Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection.

Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements.

Instruction Examples

Commissioning Example:

Quarterly and Annually Example:

Programmed Example (under 1000 HRS):

Programmed Example:

Instructions Legend Use the following detailed descriptions to identify the intended use of the maintenance inspection reports.

Specific Interval: blank box is the interval to be completed and the ∅ marks the interval as not required.

The description of the procedure or checklist to be completed.

The procedure number or checklist to be completed.

Check box to indicate status of inspection.

Specific interval is not required for this procedure.

General area of the machine to complete the procedure.

If this box has a designated time interval:

this is the specific time interval to complete the procedure or checklist.

If this box is empty: the maintenance checklist will include multiple time intervals, use this box to write in the specific interval for the inspection completed.

June 2022 Maintenance Manual

Pre-Delivery Preparation Report

Fundamentals It is the responsibility of the owner or dealer to perform the Pre-delivery Preparation.

The Pre-delivery Preparation is performed prior to each delivery. The inspection is designed to discover if anything is apparently wrong with a machine before it is put into service.

A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.

Instructions Use the operator’s manual on your machine.

The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the Maintenance items and the Function Tests.

Use this form to record the results. Place a check in the appropriate box after each part is completed. Follow the instructions in the operator’s manual.

If any inspection receives an N, remove the machine from service, repair and re-inspect it.

After repair, place a check in the R box.

Legend Y = yes, acceptable N = no, remove from service R = repaired

Comments

Pre-delivery Preparation Y N R Pre-operation inspection completed

Maintenance items completed

Function tests completed

Model

Serial number Date Machine owner Inspected by (print) Inspector signature Inspector title Inspector company

Scheduled June 2022

Maintenance Inspection Report – Scissor Lifts

24 Scissor Lifts Maintenance Manual Part No. 1305686GT

Inspected by (print) Inspector signature Inspection Type Q = quarterly or frequent inspections A = annual inspections

Legend Y = yes, acceptable N = no, remove from service R = repaired ∅ = not applicable

Make copies of this report to use for each inspection.

Select the appropriate procedures for the type of inspection(s) to perform.

If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.

Drive Chassis Intervals Q A

Inspect the Electrical Contactors - GS-30m, GS- 30, GS-32m, GS-32, GS-46, GS-55, GS-69 DC, GS-69 BE

Q-6

Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models

Q-12

Inspect the Tires, Wheels and Lug Nut Torque Q-15

Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90

Q-16

Check the Drive Hub Oil Level and Fastener Torque

A-1 ∅

Test the Oscillate Axle - GS-90 A-3 ∅

Check the Steer Yoke King Pin Fastener Torque -

GS-84, GS-90

A-6 ∅

Chassis Mechanicals and Hydraulics Intervals Q A

Check the Module Tray Latch Components Q-3

Visual Inspection of the Hydraulic Oil Q-9

Inspect the Hydraulic Filters Q-10

Test the Function Pump - GS-69 BE, GS-69 DC A-2 ∅

Electrical Intervals Q A

Battery Inspection Q-2

Inspect the Battery Balancer - GS-69 DC Q-4

Inspect the Electrical Wiring Q-5

Inspect the Voltage Inverter (if equipped) Q-7

Engine Intervals Q A

Check the Exhaust System - Engine Models Q-11

Check and Adjust the Engine RPM Q-14

Platform Intervals Q A

Test the Platform Overload Pressure Transducer and Platform Height Sensor

A-5 ∅

Functions and Controls Intervals Q A

Check for Open Bulletins and Owner Registration Q-1

Test the Flashing Beacons (if equipped) Q-8

Test the Fuel Select Operation - Gasoline/LPG Models

Q-13

Test the Drive Brakes Q-17

Test the Drive Speed – Stowed Position Q-18

Test the Drive Speed - Raised Position Q-19

Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46, GS-55

Q-20

Test the Descent Delay - GS-69, GS-84, GS-90 (if equipped)

A-4 ∅

Programmed June 2022

Maintenance Inspection Report – Scissor Lifts

Part No. 1305686GT Scissor Lifts Maintenance Manual 25

Inspected by (print) Inspector signature Programmed maintenance will be completed based on machine hours.