(111)telescoping_boom_crane_Resubmittal.pdf

FRV40-225-111-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Telescoping Boom Crane Model: EB70-60-25S

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

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REV 1

FRV40-225-111-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Model: EB70-60-25S

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

27 SEP 2005

REV 1

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

7/12/04 Changes per NOAA direction and comments

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-225-111-010

TITLE OF MANUAL: Telescoping Boom Crane

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-225 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-225-111-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

Mathews, LA 70375

CAGE CODE: 0X54D

VALIDATION PERFORMANCE

Title of Publication

Contractor Sub-Contractor(If Performing Validation)

VT Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

Chapter Section Paragraph Date Check here if Validation Not validated Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-225 Telescoping Boom Crane. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Crane. The text is broken down as follows:

Installation, Operation, and Maintenance Manual for Electro-Hydraulic Extendible Boom Crane

Table of Contents

1.0 General Description

2.0 Installation

3.0 Operation

4.0 Maintenance

5.0 Drawings

Section 1- Crane Assembly, AMD-1503

Section 2- Piping Assembly, AMD-1504

Section 3- Electric Assembly, AMD-1505

Section 4- Power Unit Assembly, AMD-1510

Section 5- Crane Outline, BMD-0502

Section 6- Hydraulic Schematic, CMD-0591

Section 7- Electric Schematic, CMD-0590

6.0 Manufacturer’s Inserts

Section A- Turntable Bearing, YMD-8543

Section B- Swing Drive and Brake, YMD-7208

Section C- Swing Motor, YMD-8873

Section D- Swing Counterbalance Valve, YMD-5980

Section E- Cylinders, YMD-8885, YMD-8888, & YMD-8892

Section F- Winch, YMD-8886

Section G- Overhaul Ball and Hook, YMD-7645

Section H Anti-Two Block Device, AMD-1223

Section I Hydraulic Swivel, YMD-3136

Section J Hydraulic Control Valve, YMD-8893

Section K Boom Angle Indicator, AMD-0699

Section L Hand Pump, YMD-0541-SS & Manually Operated Valve, YMD-8926

Section M Electric Slip Ring, YMD-8901

Section N Load Pin, YMD-8890

Section O Boom Angle Transducer, YMD-8902

Section P Boom Length Transducer, YMD-8891

Section Q Electric Motor, YMD-8889

Section R Gear Coupling, YMD-6673

Section S Hydraulic Pump, YMD-7780

Section T Return Filter, YMD-7506

Section U Controllers, Enclosures, and Displays

Section V Test Procedure and Acceptance Report, TMD-0774

Section W Recommended Spare Parts

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL FOR

ELECTRO-HYDRAULIC EXTENDIBLE BOOM CRANE

MODEL NUMBER: EB70-60-25S

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5.0 DRAWINGS

- AMD 1503 CRANE ASSEMBLY

- AMD 1504 PIPING ASSEMBLY

- AMD 1505 ELECTRIC ASSEMBLY

- AMD 1510 POWER UNIT ASSEMBLY

- BMD 502 CRANE OUTLINE

- CDM 0591 HYDRAULIC SCHEMATIC

- CMD 592 HYDRAULIC SCHEMATIC

6.0 MANUFACTUER'S INSERTS

SECTION A

TURNTABLE BEARING, APPLETON MARINE PART NUMBER: YMD-8543

ROTEK PART NO. A18-36E1

Crane Bolting Instructions

Using lubricant provided, install mounting bolts, placing one tension indicating bolt at the outboard location and a second one 180 degrees apart at the inboard location.

Pre-tighten all bolts. If an impact wrench is used, its maximum capacity must be less than 1000 ft-lbs torque. DO NOT USE AN IMPACT WRENCH ON THE TENSION

INDICATING BOLTS.

Using a torque wrench, tighten the two indicating bolts in alternating fashion in small increments until the indicator reaches the green 75% mark. Note the torque required to reach this mark. Average the two readings and tighten remaining bolts to this value using a random star sequence. For reference, this torque value should be in the 1200-1350 ft-lbs range.

Fill out the “Crane Foundation Bolt Torque Certification” document and forward to proper parties.

SECTION B

SWING DRIVE AND BRAKE, APPLETON MARINE PART NUMBER: YMD-7208

ESKRIDGE PART NO. E100-C1-B2-26 AND 90B-2-A3-G067

SECTION C

SWING MOTOR, APPLETON MARINE PART NUMBER: YMD-8873

PARKER PART NO. 111-A-054-AM-O

SECTION D

SWING COUNTERBALANCE VALVE

APPLETON MARINE, INC. PART NO. YMD-5980

SUN HYDRAULICS PART NO. CBCA-LHV-YVN

SECTION E

LUFF CYLINDER

APPLETON MARINE, INC. PART NO. YMD-8885

HSI PART NO. CY 7315

TELESCOPE CYLINDERS

APPLETON MARINE, INC. PART NO. YMD-8888 AND YMD-8892

HSI PART NO. CY 7319 AND 7318

SECTION F

WINCH

APPLETON MARINE, INC. PART NO. YMD-8886

BRADEN PART NO. PD12C 29 064-05-1

SECTION G

OVERHAUL BALL AND HOOK

APPLETON MARINE, INC. PART NO. YMD-7645

GUNNEBO JOHNSON MODEL NO. OB 7 EE 150-4

SECTION H

ANTI TWO-BLOCK DEVICE

APPLETON MARINE, INC. PART NO. AMD-1223

SECTION I

HYDRAULIC SWIVEL

APPLETON MARINE, INC. PART NO. YMD-3136

LORENCE PART NO. 6192-0001

SECTION J

HYDRAULIC CONTROL VALVE

APPLETON MARINE, INC. PART NO. YMD-8893

HAWE PART NO. PSV UNF441/350-3-A2 H40/40/EAS/UNF3-A2 H80/80/EAS/UNF3-A2 H80/80/EAS/UNF3-A2 O80/80/EAS/UNF3-E1UNF-G24

SECTION K

BOOM ANGLE INDICATOR

APPLETON MARINE, INC. PART NO. AMD-0699

SECTION L

HAND PUMP

APPLETON MARINE, INC. PART NO. YMD-0541-SS

MANUALLY OPERATED VALVE

APPLETON MARINE, INC. PART NO. YMD-8926

DOERING PART NO. 82H227M0S1SS/S8502-6

SECTION M

ELECTRIC SLIP RING

APPLETON MARINE, INC. PART NO. YMD-8901

FOCAL TECHNOLOGIES PART NO. 180-2245-00

SECTION N

LOAD PIN

APPLETON MARINE, INC. PART NO. YMD-8890

3PS INC. PART NO. LP-9.2K-05125-0

SECTION O

BOOM ANGLE TRANSDUCER

APPLETON MARINE, INC. PART NO. YMD-8902

3PS INC. PART NO. ABAS-90-06152-0

SECTION P

BOOM LENGTH TRANSDUCER

APPLETON MARINE, INC. PART NO. YMD-8891

UNIMEASURE PART NO. HX-P420-475

SECTION Q

ELECTRIC MOTOR

APPLETON MARINE, INC. PART NO. YMD-8889

SECTION R

GEAR COUPLING

APPLETON MARINE, INC. PART NO. YMD-6377

SIER-BATH PART NO. C-2

SECTION S

HYDRAULIC PUMP

APPLETON MARINE, INC. PART NO. YMD-7780

REXROTH PART NO. AA10VSO45DFLR/31R-PKC62N00

SECTION T

RETURN FILTER

APPLETON MARINE, INC. PART NO. YMD-7506

SCHROEDER INDUSTRIES PART NO. RT-2K10W-PP-Y2

SECTION U

MOTOR CONTROLLER / PLC ENCLOSURE

APPLETON MARINE, INC. PART NO. YMD-8876

REMOTE CONTROL CHESTPAK

APPLETON MARINE, INC. PART NO. YMD-8882

REMOTE CONTROL JUNCTION BOX

APPLETON MARINE, INC. PART NO. YMD-8880

TURRET ENCLOSURE

APPLETON MARINE, INC. PART NO. YMD-8922

REMOTE HOOK LOAD DISPLAY

APPLETON MARINE, INC. PART NO. YMD-8878

MCL INDUSTRIES DRAWING NO. 1001-0020

SECTION V

TEST PROCEDURE AND ACCEPTANCE REPORT

SECTION W

CRANE ASSEMBLY DRAWING AMD-1503

The Metric System and Equivalents

Linear Measure Liquid Measure

1 centiliter = 10 milliters = .34 fl. ounce 1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces 1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces 1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons 1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons 1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons 1 kilometer = 10 hectometers = 3,280.8 feet

Square Measure Weights

1 sq. centimeter = 100 sq. millimeters = .155 sq. inch 1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches 1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet 1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet 1 dekagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres 1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile 1 kilogram = 10 hectograms = 2.2 pounds 1 quintal = 100 kilograms = 220.46 pounds Cubic Measure 1 metric ton = 10 quintals = 1.1 short tons

1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch 1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches 1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet

Approximate Conversion Factors

To change To Multiply by To change To Multiply by inches centimeters 2.540 ounce-inches newton-meters .007062 feet meters .305 centimeters inches .394 yards meters .914 meters feet 3.280 miles kilometers 1.609 meters yards 1.094 square inches square centimeters 6.451 kilometers miles .621 square feet square meters .093 square centimeters square inches .155 square yards square meters .836 square meters square feet 10.764 square miles square kilometers 2.590 square meters square yards 1.196 acres square hectometers .405 square kilometers square miles .386 cubic feet cubic meters .028 square hectometers acres 2.471 cubic yards cubic meters .765 cubic meters cubic feet 35.315 fluid ounces milliliters 29,573 cubic meters cubic yards 1.308 pints liters .473 milliliters fluid ounces .034 quarts liters .946 liters pints 2.113 gallons liters 3.785 liters quarts 1.057 ounces grams 28.349 liters gallons .264 pounds kilograms .454 grams ounces .035 short tons metric tons .907 kilograms pounds 2.205 pound-feet newton-meters 1.356 metric tons short tons 1.102 pound-inches newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C temperature subtracting 32) temperature