amendment_1_SOW_1-12-16_Revision.docx

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Training Ship GOLDEN BEAR Main Salty Water Pump renewal
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DTMA94Q1600018
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revised SOW substitute for the SOL's attachment 3

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MSW PUMP SUPPLY AND RENEW – STATEMENT OF WORK

1-12-16 REVISION – CORRECTIONS IN “RED”

SR No 5189810 MAIN SALTWATER PUMP RENEWAL

1.0 ABSTRACT

This Item describes the renewal of three Main Saltwater Pumps

2.0 REFERENCES

Technical manuals and drawings available on vessel Suggested piping arrangements for suction and discharge piping Suggested pump support used on Aux Saltwater pumps renewal

3.0 ITEM LOCATION / DESCRIPTION

3.1 Item Location: Engine Room, Port side, 12 ft flat, frame 120.

3.2 Item Description: Provide and install three model Paco 80951 VLS or equivalent pumps.

4.0 GOVERNMENT FURNISHED / EQUIPMENT / MATERIAL / SERVICES:

4.1 None.

5.0 STATEMENT OF WORK - GENERAL

5.1 Provide all labor, materials, and services to perform the following. All dimensions are estimated.

5.2 Contractor is responsible for ship checking and verifying dimensions prior to bid submission and notice to proceed.

5.3 Installation shall meet all Regulatory Body requirements.

5.4 Contractor shall acquire three new saltwater pumps matching materials, dimensions and the operational characteristics of:

5.4.1 Manufacturer:Paco
Model:80951 VLS
Motor:40 HP, 440V, Marine Duty, TEFC
Construction:Nickel Aluminum Bronze
Design:Vertical
Performance:2000 GPM @ 56.2ft Disc. Hd.

5.4.2 Recommended Pump Vendor:

R.F. MacDonald Co.

642 Martin Ave, Suite B Rohnert Park, CA 94928 510-774-6229 POC: John Thyken

5.4.3 Pump selection other than that listed above may only be approved by COTR or Chief Engineer.

5.5 REMOVAL OF OLD MSW PUMPS

5.5.1 With assistance of ship’s crew #1, #2 and #3 MSW Pumps shall be electrically and physically tagged out. During work all suction and discharge piping shall be blanked prior to installing new pumps.

5.5.2 Existing pumps shall be removed from system, preserved, palletized and delivered to the MARAD warehouse in Alameda, CA.

5.6 DISCHARGE VALVE REPAIR AND RENEWAL

1-12-16 CORRECTION– ONLY DISCHARGE VALVES

5.6.1 The three (3) 10 inch Discharge Stop Check Valves shall be rebuilt with new seats and discs or renewed.

1-12-16—Open and inspect all three (3) discharge valves to determine with valve repair shop if valves are more expensive to repair than to supply new valves with monel trim.

This to be done prior to time ship leaves for cruise on 4-24-16

5.6.1.1 Current valves are Bronze 150 angle stop checks manufactured by Pima.

5.7 NEW PUMP INSTALLATION

5.7.1 The intent is for the new pump installation to “target” the new pump discharge flanges to the existing 10 inch discharge elbows. Refer to sketch for suggested piping arrangement.

5.7.2 Contractor shall rig new pumps to site of installation.

5.7.3 New pumps shall be supported by plate “Saddles” bolted to pump suction and discharge flanges and bolted to existing 6” x 6” angle iron support structure which crosses fore and aft at pump flanges. Saddles should be fashioned to match those fabricated for the #1 and #2 Auxiliary Seawater Pump installations. Refer to ASW Installation Drawings 1040-S11-13-1 and 140-S11-13-2. NOTE: Dimensions from these drawings will have to be scaled up to reflect larger Main Seawater Pumps flange sizes.

5.7.4 Pump suction piping shall require the fashioning of new 12” to 8” spool piece transitions. These transitions shall be constructed of 70 - 30 copper nickel. Existing flanges may be reused to fashion transitions. Refer to sketch for suggested piping arrangement.

5.8 ELECTRICAL

5.8.1 Motors shall be oriented such that the distance between electrical service and motor junction boxes are minimized.

5.8.2 Electrical Connections shall be to existing pump services.

5.8.3 After flooding pump casings, motors shall be “bumped” in presence of COTR or Chief Engineer to prove proper rotation.

5.9 COATINGS

5.9.1 All affected coatings shall be restored to original paint system requirements and shall match Ship’s current color schemes.

5.10 COMMISSIONING

5.10.1 Pump manufactures representative shall be present for commissioning.

5.10.2 After clearing all tags, Ship’s Force shall test each pump.

5.10.3 Pumps and piping shall be inspected for leaks.

5.10.4 Contractor shall secure the services of a reputable Vibration Analysis provider to perform a base line vibration survey of each pump.

5.11 NOTES

None

5.12 DELIVERABLES

5.12.1 Four complete Motor and Pump Manufactures Technical Manual.

5.12.2 Two copies of Vibration Analysis Report.

6.0 SUPPLEMENTARY

6.1 SUPPLEMENTARY LABOR = 118HRS X $____/HR used in accordance with Contract Clause MCL-H2 Supplement Work.

6.2 SUPPLEMENTARY MATERIAL = $10,000 used in accordance with Contract Clause MCL-H2 Supplement Work.

File details come from the government source that posted it. Updated .