Drawings 503-25-104 Install Boiler Safety Devices.pdf

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Z2DA--Amendment 503-25-104 Install Boiler Safety Devices and Piping
Solicitation number
36C24425R0015
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About this file

This file contains mechanical drawings and photographs detailing safety valve replacements for a boiler system at a VA medical center. The drawings show locations and specifications for replacing 8 safety valves, with detailed notes for Jobs 1-5 indicating required modifications to connections, vent stacks, and drain lines. Key specifications include new Kunkle Model 300LJG01-AS safety valves (1.5" size), with primary valves set at 110 PSIG (7,749 PPH capacity) and secondary valves at 115 PSIG (7,749 PPH capacity).

The drawings include floor plans, piping diagrams, and photographs of existing and new safety valve installations. Specific requirements include modifying threaded connections to flanged connections, adjusting vent stacks to accommodate larger valve footprints, separating and extending drain lines approximately 15 feet to floor drains, and replacing any removed insulation. Photos document the existing brass threaded safety valves to be replaced and show sample installations of the new Kunkle safety valves. The drawings are marked as 100% bid documents with drawing numbers MP-100 and MP-101, dated 08/08/2024 with revision 1 dated 9/20/2024.

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Solicitation 36C24425R0015 Pre Bid RFIs.pdf PDF
36C24425R0015 0002_1.docx DOCX document
36C24425R0015 0001_1.docx DOCX document
Tax Exemption Station 503.pdf PDF
36C24425R0015_1.docx DOCX document
Combined Specifications 503-25-104.pdf PDF

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Text version

Boiler Safety Project

B

A

C

D

E

F

1 2 3 4 5 6 87 9

F

E

D

C

B

A

97 8654321

100% BID DOCUMENTS

N O

R T H

1 2 08/08/2024

Job Numbers and Descriptions

MP-100

Drawing Notes

1) Refer to highlighted areas to see description of work.

2) Job numbers listed are referenced in other sheets throughout the drawing package.

3) Do not use this document as assurance that what is installed throughout the Boiler Plant match's what it shown on the drawings.

Contractor must field verify conditions.

503-25-104 Revision 0: 8/08/2024 KJC

JOB 1: There is an existing, brass threaded safety valve here also that will need replaced.

Connections will need modified to retrofit the new device, and vent stack will need modified due to the size difference of the SV.

JOB 2:Replace safety valve. Field verify measurements as the clearance from the piping to the roof insulation is minimal.

Evaluate if it would be more beneficial to install the new Safety Valve on the main line, rather than on the bypass line. Review method and location of installation with the VA before performing work. If alternate location of installation is deemed the best option, proper blanking/isolation of the original location is required.

Any insulation that is removed to perform work will need replaced.

JOB 3: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV, modify drain lines

JOB 4: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV's, modify drain lines.

JOB 5: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV's, modify drain lines

Revision 1: 9/20/2024 KJC

VHAALTChronK Rectangle JOB 3: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV, modify drain lines

VHAALTChronK Rectangle JOB 4: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV's, modify drain lines

VHAALTChronK Rectangle JOB 5: remove existing safety valves (qty=2), modify connection points (flanged instead of threaded) ,cut back vent stack, install new SV's, modify drain lines

VHAALTChronK Rectangle JOB 2: Replace safety valve. Field verify measurements as the clearance from the piping to the roof insulation is minimal. Evaluate if it would be more beneficial to install the new Safety Valve on the main line, rather than on the bypass line. Review method and location of installation with the VA before performing work. If alternate location of installation is deemed the best option, proper blanking/isolation of the original location is required.

Any insulation that is removed to perform work will need replaced.

VHAALTChronK Rectangle JOB 1: There is an existing, brass threaded safety valve here also that will need replaced. Connections will need modified to retrofit the new device, and vent stack will need modified due to the size difference of the SV.

VHAALTChronK Line

VHAALTChronK Line

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VHAALTChronK Line

VHAALTChronK Line

Boiler Safety Project

B

A

C

D

E

F

1 2 3 4 5 6 87 9

F

E

D

C

B

A

97 8654321

100% BID DOCUMENTS

2 2

MP-101

08/08/2024

Drawing Notes

1)Do not use this document as assurance that what is installed throughout the Boiler Plant match's what it shown on the drawings. Contractor must field verify conditions.

2)SV's, drain line modifications, and vent stack modifications. See information in notes 4 & 5 on SV's. Pictures of serial tags are also provided within this package.

3)6 of 8 safety valves to be replaced are shown on this sheet. The other two safety's and their locations (labeled as JOB 1 and JOB 2) can be found on marked up drawing MP-100.

4)Primary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 110psig, Capacity= 7749 PPH 5)Secondary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 115psig, Capacity= 7749 PPH

Mechanical - Boiler Safety Valves and Drain Lines

503-25-104

Revision 0: 8/08/2024 KJC

Revision 1: 9/20/2024 KJC

VHAALTChronK Rectangle SV's, drain line modifications, and vent stack modifications. See information below on SV's. Pictures of serial tags are also provided within this package.

Primary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 110psig, Capacity= 7749 PPH

Secondary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 115psig, Capacity= 7749 PPH

VHAALTChronK Rectangle SV's, drain line modifications, and vent stack modifications. See information below on SV's. Pictures of serial tags are also provided within this package.

Primary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 110psig, Capacity= 7749 PPH

Secondary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 115psig, Capacity= 7749 PPH

VHAALTChronK Rectangle SV's, drain line modifications, and vent stack modifications. See information below on SV's. Pictures of serial tags are also provided within this package.

Primary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 110psig, Capacity= 7749 PPH

Secondary SV: Manufacturer= Kunkle, Model= 300LJG01-AS, Size=1.5", Set= 115psig, Capacity= 7749 PPH

VHAALTChronK Sticky Note 6 of 8 safety valves to be replaced are shown on this sheet. The other two safety's and their locations (labeled as JOB 1 and JOB 2) can be found on marked up drawing MP-101.

VHAALTChronK Line

VHAALTChronK Line

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File details come from the government source that posted it. Updated .