Drawings 24229.pdf

PDF 2 MB Posted

Attached to
511/24229. AGY; Camp Grayling - Replace Boilers 406, 426, 638
Solicitation number
RFQ 171 240000000388 3
Issued by
Crawford County, Michigan

About this file

This file contains architectural and mechanical construction drawings prepared by the Department of Military and Veterans Affairs, Design and Construction Division, for the State of Michigan, documenting the replacement of boilers in Buildings 406Q, 426Q, and 638Q at Camp Grayling Annual Training Site in Grayling, Michigan. The project involves the demolition of existing vertical firetube boilers and installation of new boiler systems with associated piping, venting, electrical, and control modifications across three buildings. For Buildings 406Q and 426Q, an Aldrich Boiler AVW135 (30 H.P.) with 1,200 MBH input and 1,000 MBH output will be installed with a tankless coil heat exchanger, operating at 4/14 inches water column gas pressure with an 8-inch vent connection. Building 638Q will receive a Lochinvar AWH0500NPM water heater with 500 MBH input and 495 MBH output. The drawings, dated October 1, 2023 (issued for construction), November 1, 2023 (checked), and November 16, 2023 (final), include detailed plans for boiler demolition, domestic water connections, gas and vent connections, electrical connections, and Building Management System (BMS) integration using LONWorks technology with DDC (direct digital control) points.

The project requires reconnection of existing boiler circuits to new equipment, modification of heating loop piping, installation of new gas piping and venting systems, and integration with the existing Building Management System through an approved DDC subcontractor. Multiple circulation and auxiliary pumps are specified, including Grundfos models with varying capacities and specifications. Control sequences establish outdoor air temperature reset, space temperature setpoints for occupied and unoccupied modes (heating at 70.0°F occupied, 62.0°F unoccupied; cooling at 74.0°F occupied, 80.0°F unoccupied), and boiler enable thresholds at 60.0°F outdoor temperature. The drawings note that owner-furnished boilers are located on-site in the mechanical rooms, with existing water storage tanks, pumps, and expansion tanks to remain in place, and that all LNS database backups, programming files, source code, and software access must be furnished to the owner upon project completion.

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Text version

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T-1

T-2

AS-1

P-4

P-3 P-1

1-1/4"

HWS-1

1"

T

3/4" HWR

T

1- 1/

2"

T

T

Existing 1-1/8" Gas Piping

Existing Gas Regulator

B-1

T

For Continuation See Sheet P-2

2" HW

2" CW

3/4" HWR

1-1/2"

1-1/2"

1-1/2"

1-1/2"

2"

1-1/2"

T

T

BOILER DEMOLITION PLAN

SCALE 1/4" = 1'-0"

Disconnect and Remove Existing Boiler B-1 Disconnect Gas, Water, and Electrical Disconnect and Remove

R

R

T-1

T-2

AS-1

P-4

P-3 P-1

1-1/4"

HWS-1

1"

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3/4" HWR

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1- 1/

2"

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B-1

T

Existing 2" CW Entry Into Building

ASME Expansion Tank;

Vertical, Floor Mounted

Hydronic Water Connection

CW Building Entrance; Coordinate

2" HW

2" CW

3/4" HWR

1-1/2"

1-1/2"

1-1/2"

1-1/2"

2"

1-1/2"

T

T

BOILER DOMESTIC CONNECTIONS

SCALE 1/4" = 1'-0"

Install New Boiler B-1, Modify Piping as Required To Connect Domestic Coil and Heating Loop

Existing Storage Tank, Pumps, Expansion Tank, Mixing Valve To Remain in Place

MECHANICAL DEMO

EXISTING DOMESTIC SYSTEM RETURN

EXST GAS PIPE

EXISTING DOMESTIC SUPPLY PIPING TO BE MODIFIED

EXISTING DOMESTIC RETURN PIPING TO BE MODIFIED

EXISTING HOT WATER SUPPLY PIPING TO BE MODIFIED

NEW GAS PIPE

EXISTING HOT WATER RETURN PIPING TO BE MODIFIED

LEGEND

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Existing Gas Regulator

B-1

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1-1/2"

1-1/2"

1-1/2"

1-1/2"

2"

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BOILER GAS/VENT CONNECTIONS

SCALE 1/4" = 1'-0"

Modify Boiler Vent Sytem for New Boiler

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BOILER ELECTRICAL CONNECTIONS-406Q

SCALE 1/4" = 1'-0"

Reconect Existing Boiler Circuit From Panel MDP to New Boiler B-1

Connect Building Management Points to Existing BMS Panel See Control Diagram and Sequence of Operations

SENSOR

60" A.F.F.

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RECONNECT BOILER POINTS TO EXISTING

BUILDING MANAGEMENT SYSTEM

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Bo ile r 1 E na bl e

BUILDING 406Q

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PRELIMINARY

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CONSTRUCTION

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FINAL RECORD

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ISSUED FOR

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IDENTIFICATION NO.

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SHEET

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DEPARTMENT OF TECHNOLOGY MANAGEMENT AND BUDGET

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STATE OF MICHIGAN

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DESIGNED

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DRAWN

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ADAM LACH, RA,DIRECTOR

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DEPARTMENT OF MILITARY AND VETERANS AFFAIRS

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DESIGN AND CONSTRUCTION DIVISION

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01 OCT 23

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01 OCT 23

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01 NOV 23

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BAB

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BAB

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REPLACE BOILERS BLDGS 406Q, 426Q, 638Q

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CAMP GRAYLING ANNUAL TRAINING SITE GRAYLING, MICHIGAN

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FACILITIES AND BUSINESS SERVICES ADMINISTRATION

P-1

B-1B-1

Disconnect Existing Domestic Coil Piping And Heating Piping From Front Of Boiler

Remove Existing Vertical Firetube Boiler, Breeching and Masonry Chimney

BOILER DEMOLITION PLAN

Scale 1/4" = 1'-0"

Disconnect Existing Natural Gas Piping and Electrical Connections at Burner

L-1

B-1

P-1

FD

1-1/2"

1-1/2"

1-1/2"

1-1/2"

2-1/2" Supply2-1/2" Return

T

Modify Heating Loop Piping As Required To Connect To New Boiler

Existing Water Service, No Modifications Required

Existing Heat Circulation Pump (P-1) To Remain

BUILDING HEATING CONNECTIONS

Scale 1/4" = 1'-0"

BOILER SCHEDULE

WATER

CONNECTION

IN.MARK BASIS OF DESIGN

INPUT

MBH

OUTPUT

MBH

GAS PRESSURE

MIN/MAX

IN W.C.

VENT

SIZE

IN.

WATER

PRESSURE

DROP FT.

GPM

MAX

EWT

°F

LWT

°F

ELECTRICAL

NOTES

FLA VOLTS PH HZ

B-1 ALDRICH BOILER AVW135 (30 H.P.) 1,200 1,000 4/14 8" 2" NPT 110°F 140°F 12 120 1 6015012.6

INTAKE

SIZE

IN.

NA

WITH TANKLESS COIL HEAT EXCHANGER FOR BLDGS 406Q AND 426Q

BOILERS ARE OWNER FURNISHED AND ARE IN MECHANICAL ROOM IN BLDG 638Q

PUMP SCHEDULE

MARK BASIS OF DESIGN SERVICE GPM HEAD

FT

ELECTRICAL

VOLTS PH HZ NOTES

P-1 BOILER B-1 PUMP 33 12.6 1/6GRUNDFOS UPS 26-150F 115 1 60 3 SPEEDS, SET ON SPEED 3

P-2

P-3 SYSTEM PUMP 65 33 1GRUNDFOS MAGNA3 40-180FN 208 1 60 VARIABLE FLOW

HP

P-5 DOMESTIC HEATING LOOP PUMP 84 15GRUNDFOS MAGNA3 50-150FN 208 1 60 VARIABLE FLOW

P-6 DOMESTIC RETURN PUMP 5 9GRUNDFOS UP 15-18 BUC7 115 1 60 BRONZE, 3/4" SWEAT

P-4 REDUNDANT SYSTEM PUMP 65 33GRUNDFOS MAGNA3 40-180FN 208 1 60 VARIABLE FLOW

BOILER B-2 PUMP 33 12.6 1/6GRUNDFOS UPS 26-150F 115 1 60 3 SPEEDS, SET ON SPEED 3

1/25

P-7 DOMESTIC RETURN PUMP 5 9GRUNDFOS UP 15-18 BUC7 115 1 60 BRONZE, 3/4" SWEAT1/25

WH B-2 LOCHINVAR AWH0500NPM 500 495 4/14 4" 2" NPT 110°F 140°F 6.5 120 1 6015012.64"

PUMPS EXISTING, FOR REFERENCE

T

Existing 2" Water Service Entrance

Existing HWS-1

B-1

Continuation Of Existing Domestic Piping

L-1

Existing Expansion Tank To Remain

T

P

TP

P-3

P-4 T

2" CW

2" HW

1-1/2"

1-1/2"

1-1/2"

Modify Existing Domestic Piping As Required to Connect To New Boiler B-1

Existing Combustion Air Louver To Remain, Reconnect to New Boiler

New Boiler To Have Secondary Heating Coil For Domestic

Install New Boiler B-1 On Existing Housekeeping Slab

Boiler Manuf Clearance Requirements

DOMESTIC CONNECTIONS

Existing P-3 and P-4 To Remain

Scale 1/4" = 1'-0"

B-1

L-1

1-1/4"

Offset New Venting As Required To Miss Roof Joists, Purlins And Exhaust Fans, See Detail

Disconect Existing Gas Line, Modify As Required For New Boiler

Existing Gas Regulator

GAS AND VENTING CONNECTIONS

Scale 1/4" = 1'-0"

1-1/4"

Adjustable Damper By Boiler Manf

Install New 8" Breeching;

See Detail

Install New Boiler B-1

Connect Existing Natural Gas Service

Modular Boiler Control Package Controls -Sequencing -Outdoor Temperature Reset -Low/High Limit -Pump Control -BMS Interface

Hot Water Heating Coils

Dirt Leg

B-1

1-1/2" 1-1/2"

Modify Boiler Connections As Necessary For New Boiler

Modify Existing Domestic Coil Connections As Necessary For New Boiler Install

Boiler Isometric Detail-Building 406Q (426Q Similar) (E)Existing No Scale

BUILDING 426Q

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AS-1

AutoCAD SHX Text (E)Outside Air Temperature Sensors (boiler/BMS) Located North Wall Exterior Room 109

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AutoCAD SHX Text (E)Airtrol Tank Fitting B&G ATF-16

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AutoCAD SHX Text (E)Supply Temp DDC Sensor (WS)

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01 OCT 23

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01 OCT 23

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01 NOV 23

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BAB

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BAB

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REPLACE BOILERS BLDGS 406Q, 426Q, 638Q

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CAMP GRAYLING ANNUAL TRAINING SITE GRAYLING, MICHIGAN

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CONSTRUCTION

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DEPARTMENT OF TECHNOLOGY MANAGEMENT AND BUDGET

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STATE OF MICHIGAN

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DESIGNED

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DRAWN

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ADAM LACH, RA,DIRECTOR

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DEPARTMENT OF MILITARY AND VETERANS AFFAIRS

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DESIGN AND CONSTRUCTION DIVISION

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BUILDING 638Q

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BOILER ROOM

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BUILDING #638

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NEW LOCHINVAR 500,000 BTU WATER HEATER.

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AWH500, ON SITE AND IN BOILER ROOM

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2" WATER OUTLET

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LOW VOLTAGE CONNECTIONS

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WATER HEATER DRAIN PORT

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4" VENT CONNECTION

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1/2" CONDENSATE CONNECTION, REUSE EXISTING

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1" GAS CONNECTION

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2" WATER INLET CONNECTION

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4" AIR INTAKE CONNECTION

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ORIGINAL INSTALLATION, LOCHINVAR 500,000 BTU

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WATER HEATER, AWN500, ALREADY REMOVED

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2" WATER OUTLET

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W/RELIEF VALVE AND FLOW SWITCH

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WATER HEATER DRAIN PORT

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1" GAS CONNECTION

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2" WATER INLET CONNECTION

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ADD 8" OF PLATFORM TO EXISTING SKID INSTALLATION

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MATCH EXISTING CHANNEL AND 14GA SHEET, PAINT

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2" WATER OUTLET

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W/RELIEF VALVE AND FLOW SWITCH

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LOW VOLTAGE CONNECTIONS

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EXISTING FLOOR DRAIN

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4" VENT CONNECTION

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EXTEND CONDENSATE CONNECTION TO BACK OF BOILERS

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1" GAS CONNECTION

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2" WATER INLET CONNECTION, REPLACE PUMPS WITH NEW IN CRATE

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EXISTING WATER STORAGE TANK TO REMAIN

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VENT/INTAKE THROUGH ROOF, NO CHANGES REQUIRED

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ORIGINAL BOILERS HAVE BEEN REMOVED

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PIPE LOCATIONS SHOWN ARE APPROXIMATE

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MODIFY PIPING, VENTING, ELECTRICAL, CONDENSATE, AND CONTROLS

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NEW BOILERS ARE CRATED IN THE BOILER ROOM

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%%UBOILER ROOM NOTES

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AS REQUIRED FOR PROPER INSTALLATION

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CW

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NO SCALE

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HWR TEMP

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DO

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WATER HEATER

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DO

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AO

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PUMP ENABLE/DISABLE

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DO

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OCCUPIED/UNOCCUPIED.

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%%UP-A7

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ENABLE/DISABLE

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WATER HEATER

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ENABLE/DISABLE

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SCHEDULE

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CONTROL SCHEMATIC

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POINT SHOWN TO BE ADDED TO CAMP DDC SYSTEM, SEE SPECIFICATIONS

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BOILERS, WHEN ENABLED, OPERATE PUMPS

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FIRST FLOOR PLUMBING PLAN

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SCALE: 1/8" = 1'-0"

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SCALE: NONE

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DOMESTIC WATER HEATER DETAIL - GAS FIRED

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UNION, TYP.

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VALVE, TYP.

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SHUT-OFF

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CW

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HWR

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CHECK VALVE, TYP.

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VACUUM RELIEF VALVE.

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CW

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318 GALLON GLASS LINED STORAGE TANK.

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STRAINER

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HW

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%%UWH-B2

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%%UWH-B2

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HIGH-LOW WATER MIXER

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ALL BRONZE CIRC.

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FURNISHED BY W.H.

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6" DIRT LEG.

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GAS COCK.

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UNION, TYP.

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MANUFACTURER

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FLOOR DRAIN

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TEMPERATURE

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WELL

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THERMOMETER

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TYPICAL.

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TO CONTROLLER

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AQUA-STAT AND TEMPERATURE PROBE CONNECTION. 140^F SET POINT

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%%UGAS FIRED, TANKLESS DOMESTIC HOT WATER HEATERS - WH-B2(A) & WH-B2(B)

AutoCAD SHX Text WH-B1 AND WH-B2 ARE LOCHINVAR ARMOR, MODEL AWH500PM, HIGH EFFICIENCY, SEALED COMBUSTION COMMERCIAL WATER HEATER. 98% A.F.U.E. (CONDENSING), 1,000,000 B.T.U./HR. TOTAL INPUT, 1188 G.P.H. RECOVERY @ 100° TEMP. RISE, AutoCAD SHX Text

CBV

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ASME THERMAL EXPANSION ABSORBER BASED ON "AMTROL" ST-30V-C

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%%UST-B1

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3-1/2" CONC. PAD BY M.C.

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FOR CONTINUATION SEE WATER HEATER CONCENTRIC VENT ROOF DETAIL

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4"%%C SCHD. 80, P.V.C. COMBUSTION

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FOR CATEGORY IV VENTING (TYP.)

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4"%%C SCHD. 80, P.V.C. PIPING

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AIR INTAKE PIPE PIPING (TYP.)

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TUEBOR

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PRELIMINARY

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CONSTRUCTION

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DATE

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ISSUED FOR

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PROJECT

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IDENTIFICATION NO.

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SHEET

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DEPARTMENT OF MANAGEMENT AND BUDGET

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STATE OF MICHIGAN

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DESIGNED

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DRAWN

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CHECKED

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APPROVED

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GEORGE HAKIM, P.E., DIRECTOR

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FACILITIES ADMINISTRATION

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BAB

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BAB

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KKM

KKM

T-1

T-2

AS-1

MDP

P-4

P-3 P-1

FACP

FACP

FACP

Data

BATT

BATT

1-1/4"

HWS-1

P-4 Starter

P-3 Starter

P-1 Starter BMS

MDL-1

EF-6

EF-1

1"

T

3/4" HWR

T 1-

1/ 2"

T

T

B-1

T

1-1/2"

1-1/2"

1-1/2"

1-1/2"

2"

1-1/2"

T T

BOILER ELECTRICAL CONNECTIONS-406Q

SCALE 1/4" = 1'-0"

Reconect Existing Boiler Circuit From Panel MDP to New Boiler B-1

Connect Building Management Points to Existing BMS Panel See Control Diagram and Sequence of Operations

MDP20A31MDP 19,21.23

A13A13

A31

A34

A33

A34

EF#4

EF#2

T-2

BMS

MDP

P

L-1

P-3 P-4

P-1

HWS-1

B-1

S3

A11

LC-1

A34

3S 400A Main Disconnect Switch

ELECTRICAL CONNECTIONS-426Q

Scale 1/4" = 1'-0"

Reconnect Existing Louver (L-1) To New Boiler Control

Connect New Boiler To Existing Boiler Circuit MDP-22

Existing Pump And Exhaust Fan Circuit Shown, No Change Required

Existing Building Management System, See Control Detail

EXISTING ELECTRICAL PANELBOARD SCHEDULES-426Q

NO SCALE

EXISTING ELECTRICAL PANELBOARD SCHEDULES-406Q

NO SCALE

DDC ENCLOSURE (ENC-1), AN EXISTING PANEL EXISTS IN BOILER ROOM

DDC POINTS SHOWN ALREADY EXIST IN SYSTEM. PROGRAM NEW

BOILERS WITH THE POINTS SHOWN

GENERAL ENERGY MANAGEMENT NOTES:

1. DDC SEQUENCE AND PROGRAMMING WILL BE COMPLETED BY AN APPROVED

SUBCONTRACTOR, SEE SPECIFICATIONS.

2. DDC WIRE COLOR TO BE WHITE

3. THE BAS DATABASE HAS BEEN DEVELOPED UTILIZING LONWORKS, LNS SOFTWARE

TOOL, SOFTWARE TOOL IS CIRCON SYSTEMS NETWORK INTEGRATOR.

3. LNS PLUG-INS MUST BE AVAILABLE AND FURNISHED WITH THE DATABASE, FOR

CONFIGURATION AND PROGRAMMING OF THE MAIN SYSTEMS CONTROLLERS

4. AT COMPLETION OF PROJECT, A COMPLETE LNS DATABASE BACKUP MUST BE

FURNISHED TO THE OWNER THAT INCLUDES ALL PROGRAMMING FILES AND DATA

BINDINGS. IMBEDDED WITHIN THE LNS DATABASE BACKUP SHALL BE A DATABASE

BACKUP FOR THE CATNET WEBSERVER.

5. ALL PASSWORDS, SOFTWARE TOOLS, OR OTHER ITEMS REQUIRED FOR THE

OWNER TO INDEPENDENTLY OPERATE, ACCESS, PROGRAM, OR MODIFY THE BAS

MUST BE FURNISHED.

6. THE USE OF OTHER DATABASE DEVELOPMENT SOFTWARE IS NOT ALLOWED

7. ALL SOURCE CODE SHALL BE TURNED OVER AT TIME OF COMMISSIONING.

ENERGY MANAGEMENT PLAN NOTES:

SPACE TEMPERATURE SET POINTS (ADJUSTABLE)

OCCUPIED COOLING: 74.0 F

OCCUPIED HEATING: 70.0 F

UNOCCUPIED COOLING: 80.0 F

UNOCCUPIED HEATING: 62.0 F

SEQUENCE OF OPERATION FOR BUILDING 638Q

HEATING HOT WATER BOILER

THE BOILERS AND ASSOCIATED HEATING PUMPS WILL BE ENABLED TO RUN WHEN THE

OUTDOOR AIR TEMPERATURE FALLS BELOW THE PROGRAMMABLE BOILER ENABLE SET POINT,

(60.0 DEGREES, ADJUSTABLE). A TWO DEGREE THROTTLING RANGE WILL PREVENT SHORT

CYCLING OF THE BOILER.

DOMESTIC HOT WATER

THE DOMESTIC HOT WATER SYSTEM WILL BE ENABLED WHENEVER THE BUILDING IS IN

OCCUPIED. CIRCULATION PUMP WILL START,SEQUENCE OF OPERATIONS

PUMPS

P-1

ACTIVATED ON CALL FOR SPACE HEATING

P-2

UNASSIGNED

P-3

ACTIVATED BY ON CALL FOR DOMESTIC HOT WATER

P-4

ON DURING OCCUPIED

B-1

BOILER ENABLED AT 60°, (ADJUSTABLE FROM BOILER CONTROL PANEL)

BOILER CYCLES TO MAINTAIN RESET TEMPERATURE (INVERSE

PROPORTIONAL TO OUTDOOR TEMP) TO CIRCULATION TEMP (P-3),

PRIMARY PUMP (P-1) ON CALL FOR SPACE HEAT,

MOTORIZED DAMPER (L-1) OPENS ON PURGE CYCLE AND STAYS ON UNTIL

BOILER SHUTS OFF

RADIANT HEAT

UNOCCUPIED

DOMESTIC STORAGE TANK STORES AT 100° (ADJUSTABLE)

OCCUPIED

ON CALL FOR DOMESTIC HOT WATER (BY AQUASTAT IN STORAGE TANK

CIRCULATION PUMP (P-3)) ON

BUILDING CIRCULATION PUMP (P-4) OPERATED CONTINUOUS

RADIANT HEAT RUNS BY SET TEMPERATURE SET ON INDIVIDUAL UNIT

BUILIDNGS 406Q-426Q

BUILDING 406Q/426Q

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MXV

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01 OCT 23

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01 OCT 23

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01 NOV 23

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BAB

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BAB

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REPLACE BOILERS BLDGS 406Q, 426Q, 638Q

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CAMP GRAYLING ANNUAL TRAINING SITE GRAYLING, MICHIGAN

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IDENTIFICATION NO.

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SHEET

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DEPARTMENT OF TECHNOLOGY MANAGEMENT AND BUDGET

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STATE OF MICHIGAN

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DESIGNED

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DRAWN

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CHECKED

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APPROVED

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ADAM LACH, RA,DIRECTOR

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DEPARTMENT OF MILITARY AND VETERANS AFFAIRS

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DESIGN AND CONSTRUCTION DIVISION

File details come from the government source that posted it. Updated .