DRAFT SPECIFICATION 26 32 15 GENERATOR.pdf

Power I ndependence, Mi ssi on Cont r ol St at i on - Buckl ey SFB, CO BUCO00102

SECTI ON TABLE OF CONTENTS

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 32 15

ENGI NE- GENERATOR SET STATI ONARY 15- 2500 KW, WI TH AUXI LI ARI ES

05/ 24

PART 1 GENERAL

1. 1 REFERENCES

1. 2 RELATED MATERI ALS

1. 3 SUSTAI NABI LI TY REQUI REMENTS

1. 4 SUBMI TTALS

1. 5 QUALI TY ASSURANCE

1. 5. 1 Conf or mance t o Codes and St andar ds

1. 5. 2 Si t e Wel di ng

1. 5. 3 Vi br at i on Li mi t at i on

1. 5. 4 Tor si onal Anal ysi s

1. 5. 5 Per f or mance Dat a

1. 5. 6 Sei smi c Requi r ement s

1. 5. 7 Exper i ence

1. 5. 8 Fi el d Engi neer

1. 5. 9 Det ai l ed Dr awi ngs

1. 5. 10 Auxi l i ar y Syst ems Engi ne- Gener at or Set and Auxi l i ar y

Equi pment Dr awi ng Requi r ement s

1. 5. 11 Auxi l i ar y Syst ems Dr awi ng Requi r ement s

1. 5. 12 Vi br at i on I sol at i on Syst em Cer t i f i cat i on

1. 5. 13 Fuel Syst em Cer t i f i cat i on

1. 6 DELI VERY, STORAGE, AND HANDLI NG

1. 7 EXTRA MATERI ALS

1. 8 MAI NTENANCE SERVI CES

1. 8. 1 Oper at i on Manual

1. 8. 2 Mai nt enance Manual

1. 8. 3 Assembl ed Oper at i on and Mai nt enance Manual s

1. 9 SI TE CONDI TI ONS

PART 2 PRODUCTS

2. 1 SYSTEM REQUI REMENTS

2. 1. 1 Engi ne- Gener at or Par amet er Schedul e

2. 1. 2 Rat ed Out put Capaci t y

2. 1. 2. 1 Engi ne Emi ssi on Li mi t s

2. 1. 3 Power Rat i ngs

2. 1. 4 Tr ansi ent Response

2. 1. 5 Rel i abi l i t y and Dur abi l i t y

2. 1. 6 Par al l el Oper at i on

2. 1. 7 Load Shar i ng

2. 1. 8 Vi br at i on I sol at i on

2. 1. 9 Har moni c Requi r ement s

2. 1. 10 St ar t i ng Ti me Requi r ement s

2. 2 NAMEPLATES

2. 2. 1 Mat er i al s

2. 2. 2 Cont r ol Devi ces and Oper at i on I ndi cat or s

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2. 2. 3 Equi pment

2. 3 SAFETY DEVI CES

2. 4 MATERI ALS AND EQUI PMENT

2. 4. 1 Ci r cui t Br eaker s, Low Vol t age

2. 4. 2 Fi l t er El ement s

2. 4. 3 I nst r ument Tr ansf or mer s

2. 4. 4 Pi pe ( Fuel / Lube- Oi l , Compr essed Ai r , Cool ant , and Exhaust )

2. 4. 4. 1 Fl anges and Fl anged Fi t t i ngs

2. 4. 4. 2 Pi pe Wel di ng Fi t t i ngs

2. 4. 4. 3 Thr eaded Fi t t i ngs

2. 4. 4. 4 Val ves

2. 4. 4. 5 Gasket s

2. 4. 5 Pi pe Hanger s

2. 4. 6 El ect r i c Mot or s

2. 4. 7 Mot or Cont r ol l er s

2. 5 ENGI NE

2. 5. 1 Sub- base Mount i ng

2. 5. 2 Assembl y

2. 5. 3 Tur bochar ger

2. 5. 4 Al t er nat or

2. 5. 5 I nt er cool er

2. 5. 6 Mi scel l aneous Engi ne Accessor i es

2. 5. 7 I nt er cool er

2. 6 FUEL SYSTEM

2. 6. 1 Mai n Pump

2. 6. 2 Fuel Fi l t er

2. 6. 3 Rel i ef / Bypass Val ve

2. 6. 4 Fuel Suppl y Syst em

2. 6. 5 St r ai ner

2. 6. 6 Fuel Oi l Cool er

2. 7 LUBRI CATI ON

2. 7. 1 Lube- Oi l Fi l t er

2. 7. 2 Lube- Oi l Sensor s

2. 7. 3 Pr eci r cul at i on Pump

2. 7. 4 Cr ankcase Dr ai n

2. 8 COOLI NG SYSTEM

2. 8. 1 Cool ant Pumps

2. 8. 2 Heat Exchanger

2. 8. 2. 1 Fi n- Tube- Type Heat Exchanger ( Radi at or )

2. 8. 2. 2 Shel l and U- Tube Type Heat Exchanger

2. 8. 3 Expansi on Tank

2. 8. 4 Ther most at i c Cont r ol Val ve

2. 8. 5 Duct wor k

2. 8. 6 Temper at ur e Sensor s

2. 9 AI R I NTAKE EQUI PMENT

2. 10 EXHAUST SYSTEM

2. 10. 1 Fl exi bl e Sect i ons and Expansi on Joi nt s

2. 10. 2 Exhaust Muf f l er

2. 10. 3 Exhaust Pi pi ng

2. 11 CATALYTI C REDUCTI ON SYSTEMS FOR ENGI NE EXHAUST

2. 11. 1 Cat al yt i c Reduct i on Syst em

2. 11. 2 Syst em Component s

2. 12 PYROMETER

2. 13 EMI SSI ONS

2. 14 STARTI NG SYSTEM

2. 14. 1 Cont r ol s

2. 14. 2 Capaci t y

2. 14. 3 El ect r i cal St ar t i ng

2. 14. 3. 1 Bat t er y

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2. 14. 3. 2 Bat t er y Char ger

2. 14. 4 St ar t i ng Ai ds

2. 14. 4. 1 Gl ow Pl ugs

2. 14. 4. 2 Jacket - Cool ant Heat er s

2. 14. 4. 2. 1 St andby Rat ed Set s

2. 14. 5 Exer ci ser

2. 15 GOVERNOR

2. 16 GENERATOR

2. 16. 1 Cur r ent Bal ance

2. 16. 2 Vol t age Bal ance

2. 16. 3 Wavef or m

2. 17 EXCI TER

2. 17. 1 El ect r omagnet i c I nt er f er ence ( EMI ) Suppr essi on

2. 18 VOLTAGE REGULATOR

2. 19 GENERATOR I SOLATI ON AND PROTECTI ON

2. 19. 1 Devi ces

2. 20 SAFETY SYSTEM

2. 20. 1 Audi bl e Si gnal

2. 20. 2 Vi sual Si gnal

2. 20. 3 Al ar ms and Act i on Logi c

2. 20. 3. 1 Shut down

2. 20. 3. 2 Pr obl em

2. 20. 4 Saf et y I ndi cat i ons and Shut downs

2. 20. 5 Ti me- Del ay on Al ar ms

2. 21 SYNCHRONI ZI NG PANEL

2. 22 SURGE PROTECTI ON

2. 23 NEUTRAL GROUNDI NG RESI STOR

2. 24 AUTOMATI C ENGI NE- GENERATOR- SET SYSTEM OPERATI ON

2. 24. 1 Moni t or i ng and Tr ansf er

2. 24. 2 Aut omat i c Par al l el i ng and Loadi ng of Engi ne- Gener at or Set s

2. 25 MANUAL ENGI NE- GENERATOR- SET SYSTEM OPERATI ON

2. 26 BASE

2. 27 THERMAL I NSULATI ON

2. 28 PAI NTI NG AND FI NI SHI NG

2. 29 FACTORY I NSPECTI ON AND TESTS

2. 29. 1 Fact or y I nspect i on

2. 29. 2 Fact or y Test s

PART 3 EXECUTI ON

3. 1 GENERAL I NSTALLATI ON

3. 2 PI PI NG I NSTALLATI ON

3. 2. 1 Suppor t

3. 2. 1. 1 Cei l i ng and Roof

3. 2. 1. 2 Wal l

3. 2. 2 Fl anged Joi nt s

3. 2. 3 Cl eani ng

3. 2. 4 Pi pe Sl eeves

3. 3 ELECTRI CAL I NSTALLATI ON

3. 4 FI ELD PAI NTI NG

3. 5 ONSI TE I NSPECTI ON AND TESTS

3. 5. 1 Test Condi t i ons

3. 5. 1. 1 Dat a

3. 5. 1. 2 Power Fact or

3. 5. 1. 3 Cont r act or Suppl i ed I t ems

3. 5. 1. 4 I nst r ument s

3. 5. 1. 5 Sequence

3. 5. 2 Const r uct i on Test s

3. 5. 2. 1 Pi pi ng Test

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3. 5. 2. 2 El ect r i cal Equi pment Test s

3. 5. 3 I nspect i ons

3. 5. 4 Engi ne Test s

3. 5. 5 Gener at or Test s

3. 5. 5. 1 Rout i ne Test s

3. 5. 5. 2 Desi gn Test s

3. 5. 6 Assembl ed Engi ne- Gener at or Set Test s

3. 5. 6. 1 I ni t i al St abi l i zat i on Readi ngs

3. 5. 6. 2 Regul at or Range Test

3. 5. 6. 3 Fr equency Range Test

3. 5. 6. 4 Tr ansi ent Response Test

3. 5. 7 Pr e- oper at i onal Test s

3. 5. 7. 1 Pr ot ect i ve Rel ays

3. 5. 7. 2 I nsul at i on Test

3. 5. 7. 3 Engi ne- Gener at or Connect i on Coupl i ng Test

3. 5. 8 Saf et y Run Test

3. 5. 9 Per f or mance Test s

3. 5. 9. 1 Cont i nuous Engi ne Load Run Test

3. 5. 9. 2 Vol t age and Fr equency Dr oop Test

3. 5. 9. 3 Vol t age Regul at or Range Test

3. 5. 9. 4 Gover nor Adj ust ment Range Test

3. 5. 9. 5 Fr equency and Vol t age St abi l i t y and Tr ansi ent Response

3. 5. 10 Par al l el Oper at i on Test

3. 5. 10. 1 Combi nat i ons

3. 5. 10. 2 Mul t i pl e Combi nat i ons

3. 5. 11 Par al l el Oper at i on Test ( Commer ci al Sour ce)

3. 5. 12 Aut omat i c Oper at i on Test s

3. 6 GROUNDI NG

3. 6. 1 Engi ne- Gener at or Set Gr oundi ng

3. 6. 2 Connect i ons

3. 6. 3 Gr oundi ng and Bondi ng Equi pment

3. 7 START- UP ENGI NEER

3. 8 PREREQUI SI TES FOR FUNCTI ONAL ACCEPTANCE TESTI NG

3. 8. 1 Pi pi ng Test s

3. 8. 2 Per f or mance of Accept ance Checks and Test s

3. 8. 3 Gener at or Set s

3. 8. 3. 1 Aut omat i c Tr ansf er Swi t ches

3. 8. 4 Pr el i mi nar y Oper at i ons

3. 8. 5 Pr el i mi nar y Assembl ed Oper at i on and Mai nt enance Manual s

3. 8. 6 Funct i onal Accept ance Test Pr ocedur e

3. 8. 7 Test Equi pment

3. 9 FI ELD QUALI TY CONTROL

3. 9. 1 Accept ance Checks and Test s

3. 9. 1. 1 Ci r cui t Br eaker s - Low Vol t age I nsul at ed Case/ Mol ded Case

3. 9. 1. 2 Cur r ent Tr ansf or mer s

3. 9. 1. 3 Met er i ng and I nst r ument at i on

3. 9. 1. 4 Bat t er y Syst ems

3. 9. 1. 5 Engi ne- Gener at or Set

3. 9. 1. 6 Gr oundi ng Syst em

3. 9. 2 Funct i onal Accept ance Test s

3. 10 DEMONSTRATI ON

3. 10. 1 I nst r uct or ' s Qual i f i cat i on Resume

3. 10. 2 Tr ai ni ng Pl an

3. 10. 2. 1 Oper at i ng Per sonnel Tr ai ni ng

3. 10. 2. 2 Mai nt enance Per sonnel Tr ai ni ng

3. 11 ONSI TE TRAI NI NG

3. 12 POSTED DATA AND I NSTRUCTI ONS

3. 13 ACCEPTANCE

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- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON 26 32 15 Page 5

SECTI ON 26 32 15

ENGI NE- GENERATOR SET STATI ONARY 15- 2500 KW, WI TH AUXI LI ARI ES

05/ 24

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN SOCI ETY OF MECHANI CAL ENGI NEERS ( ASME)

ASME B16. 1 ( 2020) Gr ay I r on Pi pe Fl anges and Fl anged Fi t t i ngs Cl asses 25, 125, and 250

ASME B16. 3 ( 2021) Mal l eabl e I r on Thr eaded Fi t t i ngs, Cl asses 150 and 300

ASME B16. 5 ( 2020) Pi pe Fl anges and Fl anged Fi t t i ngs NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d

ASME B16. 9 ( 2018) Fact or y- Made Wr ought But t wel di ng Fi t t i ngs

ASME B16. 11 ( 2022) For ged Fi t t i ngs, Socket - Wel di ng and Thr eaded

ASME B16. 21 ( 2021) Nonmet al l i c Fl at Gasket s f or Pi pe Fl anges

ASME B31. 1 ( 2022) Power Pi pi ng

ASME B31. 3 ( 2022; Er r at a 2023) Pr ocess Pi pi ng

ASME BPVC SEC I X ( 2017; Er r at a 2018) BPVC Sect i on I X- Wel di ng, Br azi ng and Fusi ng Qual i f i cat i ons

ASME BPVC SEC VI I I D1 ( 2019) BPVC Sect i on VI I I - Rul es f or Const r uct i on of Pr essur e Vessel s Di v i s i on 1

ASSOCI ATI ON OF EDI SON I LLUMI NATI NG COMPANI ES ( AEI C)

AEI C CS8 ( 2013) Speci f i cat i on f or Ext r uded Di el ect r i c Shi el ded Power Cabl es Rat ed 5 Thr ough 46 kV

ASTM I NTERNATI ONAL ( ASTM)

ASTM A53/ A53M ( 2024) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A106/ A106M ( 2019a) St andar d Speci f i cat i on f or

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Seaml ess Car bon St eel Pi pe f or Hi gh- Temper at ur e Ser vi ce

ASTM A126 ( 2004; R 2023) St andar d Speci f i cat i on f or Gr ay I r on Cast i ngs f or Val ves, Fl anges, and Pi pe Fi t t i ngs

ASTM A181/ A181M ( 2014; R 2020) St andar d Speci f i cat i on f or Car bon St eel For gi ngs, f or Gener al - Pur pose Pi pi ng

ASTM A193/ A193M ( 2023) St andar d Speci f i cat i on f or Al l oy- St eel and St ai nl ess St eel Bol t i ng Mat er i al s f or Hi gh- Temper at ur e Ser vi ce and Ot her Speci al Pur pose Appl i cat i ons

ASTM A194/ A194M ( 2023) St andar d Speci f i cat i on f or Car bon St eel , Al l oy St eel , and St ai nl ess St eel Nut s f or Bol t s f or Hi gh- Pr essur e or Hi gh- Temper at ur e Ser vi ce, or Bot h

ASTM A234/ A234M ( 2023a) St andar d Speci f i cat i on f or Pi pi ng Fi t t i ngs of Wr ought Car bon St eel and Al l oy St eel f or Moder at e and Hi gh Temper at ur e Ser vi ce

ASTM B395/ B395M ( 2018) St andar d Speci f i cat i on f or U- Bend Seaml ess Copper and Copper Al l oy Heat Exchanger and Condenser Tubes

ASTM D975 ( 2020) St andar d Speci f i cat i on f or Di esel Fuel Oi l s

ELECTRI CAL GENERATI NG SYSTEMS ASSOCI ATI ON ( EGSA)

EGSA 101P ( 1995) Per f or mance St andar d f or Engi ne Dr i ven Gener at or Set s

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE 1 ( 2000; R 2011) Gener al Pr i nci pl es f or Temper at ur e Li mi t s i n t he Rat i ng of El ect r i c Equi pment and f or t he Eval uat i on of El ect r i cal I nsul at i on

I EEE 43 ( 2013) Recommended Pr act i ce f or Test i ng I nsul at i on Resi st ance of Rot at i ng Machi ner y

I EEE 48 ( 2020) Test Pr ocedur es and Requi r ement s f or Al t er nat i ng- Cur r ent Cabl e Ter mi nat i ons Used on Shi el ded Cabl es Havi ng Lami nat ed I nsul at i on Rat ed 2. 5 kV t hr ough 765 kV or Ext r uded I nsul at i on Rat ed 2. 5 kV t hr ough 500 kV

I EEE 81 ( 2012) Gui de f or Measur i ng Ear t h Resi st i v i t y, Gr ound I mpedance, and Ear t h Sur f ace Pot ent i al s of a Gr ound Syst em

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I EEE 100 ( 2000; Ar chi ved) The Aut hor i t at i ve Di ct i onar y of I EEE St andar ds Ter ms

I EEE 115 ( 2019) Gui de f or Test Pr ocedur es f or Synchr onous Machi nes: Par t I Accept ance and Per f or mance Test i ng; Par t I I Test Pr ocedur es and Par amet er Det er mi nat i on f or Dynami c Anal ysi s

I EEE 120 ( 1989; R 2007) Mast er Test Gui de f or El ect r i cal Measur ement s i n Power Ci r cui t s

I EEE 404 ( 2012) St andar d f or Ext r uded and Lami nat ed Di el ect r i c Shi el ded Cabl e Joi nt s Rat ed 2500 V t o 500, 000 V

I EEE 519 ( 2022) St andar d f or Har moni c Cont r ol i n El ect r i cal Power Syst ems

I EEE C2 ( 2023) Nat i onal El ect r i cal Saf et y Code

I EEE C50. 12 ( 2005; R 2010) St andar d f or Sal i ent Pol e 50 HZ and 60 Hz Synchr onous Gener at or s and Gener at i on/ Mot or s f or Hydr aul i c Tur bi ne Appl i cat i ons Rat ed 5 MVA and above

I EEE C57. 13. 1 ( 2006; R 2012) Gui de f or Fi el d Test i ng of Rel ayi ng Cur r ent Tr ansf or mer s

I NTERNATI ONAL CODE COUNCI L ( I CC)

I CC I BC ( 2024) I nt er nat i onal Bui l di ng Code

I NTERNATI ONAL ELECTRI CAL TESTI NG ASSOCI ATI ON ( NETA)

NETA ATS ( 2021) St andar d f or Accept ance Test i ng Speci f i cat i ons f or El ect r i cal Power Equi pment and Syst ems

I NTERNATI ONAL ELECTROTECHNI CAL COMMI SSI ON ( I EC)

I EC 60034- 2A ( 1974; ED 1. 0) Rot at i ng El ect r i cal Machi nes Par t 2: Met hods f or Det er mi ni ng Losses and Ef f i c i ency of Rot at i ng El ect r i cal Machi ner y f r om Test s ( Excl udi ng Machi nes f or Tr act i on Vehi c l es) Measur ement of Losses by t he Cal or i met r i c Met hod

I NTERNATI ONAL ORGANI ZATI ON FOR STANDARDI ZATI ON ( I SO)

I SO 3046 ( 2002, 2006, 2009, 2001) Reci pr ocat i ng I nt er nal Combust i on Engi nes - Per f or mance- - Par t 1, 3, 4, 5, 6

MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS

I NDUSTRY ( MSS)

MSS SP- 58 ( 2018) Pi pe Hanger s and Suppor t s -

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Mat er i al s, Desi gn and Manuf act ur e, Sel ect i on, Appl i cat i on, and I nst al l at i on

MSS SP- 70 ( 2011) Gr ay I r on Gat e Val ves, Fl anged and Thr eaded Ends

MSS SP- 71 ( 2018) Gr ay I r on Swi ng Check Val ves, Fl anged and Thr eaded Ends

MSS SP- 80 ( 2019) Br onze Gat e, Gl obe, Angl e and Check Val ves

MSS SP- 85 ( 2011) Gr ay I r on Gl obe & Angl e Val ves Fl anged and Thr eaded Ends

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA I CS 2 ( 2000; R 2020) I ndust r i al Cont r ol and Syst ems Cont r ol l er s, Cont act or s, and Over l oad Rel ays Rat ed 600 V

NEMA I CS 6 ( 1993; R 2016) I ndust r i al Cont r ol and Syst ems: Encl osur es

NEMA MG 1 ( 2021) Mot or s and Gener at or s

NEMA WC 74/ I CEA S- 93- 639 ( 2022) 5- 46 kV Shi el ded Power Cabl e f or Use i n t he Tr ansmi ssi on and Di st r i but i on of El ect r i c Ener gy

NEMA/ ANSI C12. 11 ( 2006; R 2019) I nst r ument Tr ansf or mer s f or Revenue Met er i ng, 10 kV BI L t hr ough 350 kV BI L ( 0. 6 kV NSV t hr ough 69 kV NSV)

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 30 ( 2024) Fl ammabl e and Combust i bl e Li qui ds Code

NFPA 37 ( 2024) St andar d f or t he I nst al l at i on and Use of St at i onar y Combust i on Engi nes and Gas Tur bi nes

NFPA 54 ( 2024) Nat i onal Fuel Gas Code

NFPA 58 ( 2024; TI A 23- 1) Li quef i ed Pet r ol eum Gas Code

NFPA 70 ( 2023; ERTA 7 2023; TI A 23- 15) Nat i onal El ect r i cal Code

NFPA 110 ( 2022) St andar d f or Emer gency and St andby Power Syst ems

SOCI ETY OF AUTOMOTI VE ENGI NEERS I NTERNATI ONAL ( SAE)

SAE ARP892 ( 1965; R 1994) DC St ar t er - Gener at or , Engi ne

SAE J537 ( 2016) St or age Bat t er i es

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U. S. DEPARTMENT OF DEFENSE ( DOD)

MI L- STD- 461 ( 2015; Rev G) Requi r ement s f or t he Cont r ol of El ect r omagnet i c I nt er f er ence Char act er i st i cs of Subsyst ems and Equi pment

UFC 3- 301- 01 ( 2023; wi t h Change 1, 2023) St r uct ur al Engi neer i ng

U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)

40 CFR 60 St andar ds of Per f or mance f or New St at i onar y Sour ces

UNDERWRI TERS LABORATORI ES ( UL)

UL 467 ( 2022) UL St andar d f or Saf et y Gr oundi ng and Bondi ng Equi pment

UL 489 ( 2016; Rev 2019) UL St andar d f or Saf et y Mol ded- Case Ci r cui t Br eaker s, Mol ded- Case Swi t ches and Ci r cui t - Br eaker Encl osur es

UL 1236 ( 2015; Repr i nt Feb 2021) UL St andar d f or Saf et y Bat t er y Char ger s f or Char gi ng Engi ne- St ar t er Bat t er i es

1. 2 RELATED MATERI ALS

Sect i on 26 13 13 METAL- CLAD SWI TCHGEAR, Sect i on 26 20 00 I NTERI OR DI STRI BUTI ON SYSTEM, Sect i on 26 05 48 SI ESMI C PROTECTI ON FOR ELECTRI CAL EQUI PMENTand Sect i on 26 08 00 APPARATUS I NSPECTI ON AND TESTI NG appl y t o t hi s sect i on, except as modi f i ed her ei n.

1. 3 SUSTAI NABI LI TY REQUI REMENTS

Mat er i al s i n t hi s t echni cal speci f i cat i on may cont r i but e t owar ds cont r act compl i ance wi t h sust ai nabi l i t y r equi r ement s. See Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG f or pr oj ect r equi r ement s.

1. 4 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e [ f or Cont r act or Qual i t y Cont r ol appr oval . ] [ f or i nf or mat i on onl y. When used, a code f ol l owi ng t he " G" c l assi f i cat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . ]

On r e- submi t t al s, t he cont r act or shal l i ncl ude t he acknowl edgement of and/ or r esponse t o al l comment s f r om t he pr i or submi t t al , i ncl udi ng i dent i f i cat i on of wher e changes ar e made i ncor por at i ng t he r evi ew comment s. Changes t o pr evi ousl y- appr oved i t ems or subpor t i ons of i t ems shal l be c l ear l y i dent i f i ed and i ncl ude a st at ement r egar di ng t he pur pose of t he change.

When submi t t i ng mul t i pl e i t ems, c l ear l y i dent i f y t he pages r el evant t o t he speci f i c i t ems r ef er enced by i t em number and i t em name. A cover sheet wi t h t he i t em number and i t em name i mmedi at el y bef or e t he f i r st page of

SECTI ON 26 32 15 Page 10 i nf or mat i on per t ai ni ng t o a gi ven i t em i s accept abl e.

On pr oduct dat a cut sheet s submi t t ed wi t h mul t i pl e var i ant s ( model s, opt i ons, et c. ) , i dent i f y t he speci f i c model t ype( s) , opt i on( s) , et c. , whi ch wi l l be used.

Wher e mul t i pl e par t i es cont r i but e t o t he cont ent s of a par t i cul ar submi t t al i t em or l ogi cal l y- gr oup set of i t ems, al l i t ems shal l be submi t t ed i n one cohesi ve t r ansmi t t al package f or r evi ew ( t hat i s, por t i ons of i t ems shal l not be pi ecemeal ed acr oss mul t i pl e submi t t al s and/ or i nappr opr i at el y- assi gned submi t t al i t ems) .

Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL

PROCEDURES:

SD- 02 Shop Dr awi ngs

Engi ne- Gener at or Set and Auxi l i ar y Equi pment ; G, DO

Auxi l i ar y Syst ems; G, DOC

Det ai l ed Dr awi ngs; G, DOC

Accept ance; G, DOC

SD- 03 Pr oduct Dat a

Har moni c Requi r ement s; G, DOC

Engi ne- Gener at or Set Ef f i c i enci es; G, DOC

Emi ssi ons; G, DOC f i l t er s; G, DOC speci al t ool s; G, DCO

Remot e Al ar m Annunci at or ; G, DCO

Engi ne- Gener at or Par amet er Schedul e; G, DO

Heat Exchanger ; ; G, DO

Gener at or ; ; G, DOC Manuf act ur er ' s Cat al og Si t e Wel di ng; ; G, RO

Spar e Par t s; ; G, RO

Onsi t e Tr ai ni ng: ; G, RO

Vi br at i on- I sol at i on; ; G, DO

Post ed Dat a and I nst r uct i ons; G, RO

I nst r uct i ons; G, RO

Exper i ence Fi el d Engi neer ; ; G, RO

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Gener al I nst al l at i on; ; G, RO

Exci t er SD- 05 Desi gn Dat a

Per f or mance Cr i t er i a; ; G, DO

Sound Li mi t at i ons; G, DO

I nt egr al Mai n Fuel St or age Tank

Day Tank

Power Fact or

Heat Exchanger ; ; G, DO

Ti me- Del ay on Al ar ms; ; G, DO

Cool i ng Syst em; G, DO

Vi br at i on I sol at i on; G, DO

Bat t er y Char ger ; G, DO

Capaci t y Cal cul at i ons f or Engi ne- Gener at or Set ; G, DO

Br ake Mean Ef f ect i ve Pr essur e ( BMEP) Cal cul at i ons; G

Tor si onal Vi br at i on St r ess Anal ysi s Comput at i ons; G, DO

Capaci t y Cal cul at i ons f or Bat t er i es; G

Tur bochar ger Load Cal cul at i ons; G

SD- 06 Test Repor t s

Per f or mance Test s; ; G, ROC

Fact or y I nspect i on and Test s; G, ROC

Fact or y Test s; G, RO;

Onsi t e I nspect i on and Test s; G, RO

Accept ance Checks and Test s; G, DO

Funct i onal Accept ance Test s; G, DO

Mai nt enance Pr ocedur es; G, RO

Oper at i on and Mai nt enance Manual s; G, RO

I nspect i ons; G, RO

Funct i onal Accept ance Test Pr ocedur e; G, DO

SD- 07 Cer t i f i cat es

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Cool i ng Syst em; G, RO; G, RO

Vi br at i on I sol at i on; G, RO; G, RO

Pr ot ot ype Test ; G, RO; G, RO

Rel i abi l i t y and Dur abi l i t y ; G, RO; G, RO

Fuel Syst em Cer t i f i cat i on; G, RO

St ar t - Up Engi neer ; G, RO

I nst r uct or ' s Qual i f i cat i on Resume; G

Engi ne Emi ssi on Li mi t s; G, RO

Sound Li mi t at i ons

Si t e Vi s i t

Cur r ent Bal ance

Mat er i al s and Equi pment ; G, RO; G, RO

Fact or y I nspect i on and Test s

SD- 09 Manuf act ur er ' s Fi el d Repor t s

Engi ne Test s; G, RO

Gener at or Test s; G, RO

Assembl ed Engi ne- Gener at or Set Test s; G, RO

SD- 10 Oper at i on and Mai nt enance Dat a

Pr el i mi nar y Assembl ed Oper at i on and Mai nt enance Manual s; G, RO

Submi t i n accor dance wi t h Sect i on 01 78 23 OPERATI ON AND MAI NTENANCE DATA and t he par agr aph ASSEMBLED OPERATI ON AND

MAI NTENANCE MANUALS.

SD- 11 Cl oseout Submi t t al s

Post ed Dat a and I nst r uct i ons; G, RO

Tr ai ni ng Pl an; G, RO

1. 5 QUALI TY ASSURANCE

1. 5. 1 Conf or mance t o Codes and St andar ds

Wher e equi pment i s speci f i ed t o conf or m t o r equi r ement s of any code or st andar d such as UL, NEMA, et c. , t he desi gn, f abr i cat i on and i nst al l at i on must al so conf or m t o t he code.

1. 5. 2 Si t e Wel di ng

Wel d st r uct ur al member s i n accor dance wi t h Sect i on 05 05 23. 16 STRUCTURAL

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WELDI NG. For al l ot her wel di ng, qual i f y pr ocedur es and wel der s i n accor dance wi t h ASME BPVC SEC I X.

a. Wel di ng pr ocedur es qual i f i ed by ot her s, and wel der s and wel di ng oper at or s qual i f i ed by a pr evi ousl y qual i f i ed empl oyer may be accept ed as per mi t t ed by ASME B31. 1.

b. Submi t a copy of qual i f y i ng pr ocedur es and a l i s t of names and i dent i f i cat i on symbol s of qual i f i ed wel der s and wel di ng oper at or s.

c. Submi t a l et t er l i s t i ng t he wel der qual i f y i ng pr ocedur es f or each wel der , compl et e wi t h suppor t i ng dat a such as t est pr ocedur es used, what was t est ed t o, and a l i s t of t he names of al l wel der s and t hei r i dent i f i cat i on symbol s.

d. Per f or m wel der qual i f i cat i on t est s f or each wel der whose qual i f i cat i ons ar e not i n compl i ance wi t h t he r ef er enced st andar ds.

Not i f y t he Cont r act i ng Of f i cer 24 hour s i n advance of qual i f i cat i on t est s whi ch must be per f or med at t he wor k s i t e, i f pr act i cal .

e. The wel der or wel di ng oper at or must appl y t he per sonal l y assi gned symbol near each wel d made as a per manent r ecor d.

1. 5. 3 Vi br at i on Li mi t at i on

Li mi t t he maxi mum engi ne- gener at or set v i br at i on i n t he hor i zont al , ver t i cal , and axi al di r ect i ons t o 6 mi l s ( peak- peak RMS) , wi t h an over al l vel oci t y l i mi t of 0. 95 i nches/ second RMS, at r at ed speed f or al l l oads t hr ough 110 per cent of r at ed speed. [ I nst al l a v i br at i on i sol at i on syst em bet ween t he f l oor and t he base t o l i mi t t he maxi mum vi br at i on t r ansmi t t ed t o t he f l oor at al l f r equenci es t o a maxi mum of [ _____] ( peak f or ce) . ] [ The engi ne- gener at or set must be pr ovi ded wi t h v i br at i on i sol at i on i n accor dance wi t h t he manuf act ur er ' s st andar d r ecommendat i on. ] Wher e t he vi br at i on i sol at i on syst em does not secur e t he base t o t he st r uct ur e f l oor or uni t f oundat i on, pr ovi de sei smi c r est r ai nt s i n accor dance wi t h t he sei smi c par amet er s speci f i ed.

1. 5. 4 Tor si onal Anal ysi s

Submi t t or s i onal anal ysi s i ncl udi ng pr ot ot ype t est i ng or cal cul at i ons whi ch cer t i f y and demonst r at e t hat no damagi ng or danger ous t or si onal v i br at i ons wi l l occur when t he pr i me mover i s connect ed t o t he gener at or , at synchr onous speeds, pl us/ mi nus 10 per cent .

1. 5. 5 Per f or mance Dat a

Submi t v i br at i on i sol at i on syst em per f or mance dat a f or t he r ange of f r equenci es gener at ed by t he engi ne- gener at or set dur i ng oper at i on f r om no l oad t o f ul l l oad and t he maxi mum vi br at i on t r ansmi t t ed t o t he f l oor .

Al so submi t a descr i pt i on of sei smi c qual i f i cat i on of t he engi ne- gener at or mount i ng, base, and vi br at i on i sol at i on.

1. 5. 6 Sei smi c Requi r ement s

[ Sei smi c r equi r ement s must be i n accor dance wi t h UFC 3- 301- 01 and Sect i ons 13 48 73 SEI SMI C CONTROL FOR MI SCELLANEOUS EQUI PMENT, 23 05 48. 19 [ SEI SMI C] BRACI NG FOR HVAC and 26 05 48 SEI SMI C PROTECTI ON FOR ELECTRI CAL EQUI PMENT] [ as shown on t he dr awi ngs] .

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1. 5. 7 Exper i ence

Each component manuf act ur er must have a mi ni mum of 3 year s ' exper i ence i n t he manuf act ur e, assembl y and sal e of component s used wi t h st at i onar y engi ne- gener at or set s f or commer ci al and i ndust r i al use. The engi ne- gener at or set manuf act ur er / assembl er must have a mi ni mum of 3 year s ' exper i ence i n t he manuf act ur e, assembl y and sal e of st at i onar y engi ne- gener at or set s f or commer ci al and i ndust r i al use. Submi t a st at ement showi ng and ver i f y i ng t hese r equi r ement s.

1. 5. 8 Fi el d Engi neer

The engi ne- gener at or set manuf act ur er or assembl er must f ur ni sh a qual i f i ed f i el d engi neer t o super vi se t he compl et e i nst al l at i on of t he engi ne- gener at or set , assi st i n t he per f or mance of t he onsi t e t est s, and i nst r uct per sonnel as t o t he oper at i onal and mai nt enance f eat ur es of t he equi pment . The f i el d engi neer must have at t ended t he engi ne gener at or manuf act ur er ' s t r ai ni ng cour ses on i nst al l at i on and oper at i on and mai nt enance of engi ne gener at or set s. Submi t a l et t er l i s t i ng t he qual i f i cat i ons, school s, f or mal t r ai ni ng, and exper i ence of t he f i el d engi neer .

1. 5. 9 Det ai l ed Dr awi ngs

Submi t det ai l ed dr awi ngs showi ng t he f ol l owi ng:

a. Base- mount ed equi pment , compl et e wi t h base and at t achment s, i ncl udi ng anchor bol t t empl at e and r ecommended cl ear ances f or mai nt enance and oper at i on.

b. St ar t i ng syst em.

c. Fuel syst em.

d. Cool i ng syst em.

e. Exhaust syst em.

f . El ect r i c wi r i ng of r el ays, br eaker s, pr ogr ammabl e cont r ol l er s, and swi t ches i ncl udi ng si ngl e l i ne and wi r i ng di agr ams.

g. Lubr i cat i on syst em, i ncl udi ng pi pi ng, pumps, st r ai ner s, f i l t er s, [ heat exchanger s f or l ube oi l and t ur bochar ger cool i ng, ] [ el ect r i c heat er , ] cont r ol s and wi r i ng.

h. Locat i on, t ype, and descr i pt i on of v i br at i on i sol at i on devi ces f or al l appl i cat i ons.

i . The saf et y syst em, i ncl udi ng wi r i ng schemat i cs.

j . One- l i ne schemat i c and wi r i ng di agr ams of t he gener at or , exci t er , r egul at or , gover nor , and i nst r ument at i on.

k. Panel l ayout s.

l . Mount i ng and suppor t f or each panel and maj or pi ece of el ect r i cal equi pment .

m. Engi ne- gener at or set r i ggi ng poi nt s and l i f t i ng i nst r uct i ons.

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1. 5. 10 Auxi l i ar y Syst ems Engi ne- Gener at or Set and Auxi l i ar y Equi pment Dr awi ng Requi r ement s

Submi t dr awi ngs per t ai ni ng t o t he engi ne- gener at or set and auxi l i ar y equi pment , i ncl udi ng but not l i mi t ed t o t he f ol l owi ng:

a. Cer t i f i ed out l i ne, gener al ar r angement ( set t i ng pl an) , and anchor bol t det ai l s. Show t ot al wei ght and cent er of gr avi t y of assembl ed equi pment on t he st eel sub- base.

b. Det ai l ed el ement ar y, schemat i c wi r i ng, and i nt er connect i on di agr ams of t he engi ne st ar t i ng syst em, j acket cool ant heat i ng syst em, engi ne pr ot ect i ve devi ces, engi ne al ar m devi ces, engi ne speed gover nor syst em, gener at or and exci t at i on syst em, and ot her i nt egr al devi ces.

c. Det ai l ed el ement ar y, schemat i c wi r i ng; and i nt er connect i on di agr ams of t he f uel syst em, st ar t i ng bat t er y syst em, engi ne- gener at or cont r ol panel , gener at or c i r cui t br eaker [ , and r emot e al ar m annunci at or ] .

d. Di mensi onal dr awi ngs or cat al og cut s of exhaust s i l encer s, r adi at or , f uel day t anks, f uel oi l cool er , val ves and pumps, i nt ake f i l t er s, v i br at i on i sol at or s, and ot her auxi l i ar y equi pment not i nt egr al wi t h t he engi ne- gener at or set .

1. 5. 11 Auxi l i ar y Syst ems Dr awi ng Requi r ement s

Submi t dr awi ngs showi ng f l oor pl an ar r angement of [ exhaust , ] [ ai r i nt ake, ] [ f uel oi l cool er , ] [ and] [ j acket cool ant wat er ] syst ems i ncl udi ng ar r angement of pi pi ng and pi pe si zes.

1. 5. 12 Vi br at i on I sol at i on Syst em Cer t i f i cat i on

Submi t cer t i f i cat i on f r om t he manuf act ur er t hat t he v i br at i on i sol at i on syst em wi l l r educe t he vi br at i on t o t he l i mi t s speci f i ed i n t he par agr aph

VI BRATI ON I SOLATI ON.

1. 5. 13 Fuel Syst em Cer t i f i cat i on

When t he f uel syst em r equi r es a f uel oi l cool er as descr i bed i n t he par agr aph FUEL OI L COOLER, submi t cer t i f i cat i on f r om t he engi ne manuf act ur er t hat t he f uel syst em desi gn i s sat i sf act or y.

1. 6 DELI VERY, STORAGE, AND HANDLI NG

Pr oper l y pr ot ect mat er i al s and equi pment , i n accor dance wi t h t he manuf act ur er s r ecommended st or age pr ocedur es, bef or e, dur i ng, and af t er i nst al l at i on. Pr ot ect st or ed i t ems f r om t he weat her and cont ami nat i on.

Dur i ng i nst al l at i on, cap pi pi ng and si mi l ar openi ngs t o keep out di r t and ot her f or ei gn mat t er .

Del i ver equi pment on pal l et s or bl ocki ng wr apped i n heavy- dut y pl ast i c, seal ed t o pr ot ect par t s and assembl i es f r om moi st ur e and di r t . Pr ot ect and pr epar e bat t er i es f or shi pment as r ecommended by t he bat t er y manuf act ur er . St or e auxi l i ar y equi pment at t he s i t e i n cover ed encl osur es, pr ot ect ed f r om at mospher i c moi st ur e, di r t , and gr ound wat er .

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1. 7 EXTRA MATERI ALS

Pr ovi de [ t wo] [ _____] set s of speci al t ool s and [ t wo] [ _____] set s of f i l t er s r equi r ed f or mai nt enance. Speci al t ool s ar e t hose t hat onl y t he manuf act ur er pr ovi des, f or speci al pur poses, or t o r each ot her wi se i naccessi bl e par t s. One handset must be pr ovi ded f or each el ect r oni c gover nor when r equi r ed t o i ndi cat e and/ or change gover nor r esponse set t i ngs. Fur ni sh 4 l i t er s one gal l on of i dent i cal pai nt used on engi ne- gener at or set i n manuf act ur er ' s seal ed cont ai ner wi t h each engi ne- gener at or set .

Wr enches and t ool s speci f i cal l y desi gned and r equi r ed t o wor k on t he new equi pment , whi ch ar e not commer ci al l y avai l abl e as st andar d mechani c ' s t ool s, must be f ur ni shed t o t he Cont r act i ng Of f i cer .

Pr ovi de pr oposed oper at i ng i nst r uct i ons f or t he engi ne- gener at or set and auxi l i ar y equi pment l ami nat ed bet ween mat t e- sur f ace t her mopl ast i c sheet s and sui t abl e f or pl acement adj acent t o cor r espondi ng equi pment . Af t er appr oval , i nst al l oper at i ng i nst r uct i ons wher e di r ect ed.

1. 8 MAI NTENANCE SERVI CES

Submi t t he oper at i on and mai nt enance manual s and have t hem appr oved pr i or t o commenci ng onsi t e t est s.

1. 8. 1 Oper at i on Manual

Pr ovi de [ t hr ee] [ _____] copi es of t he [ manuf act ur er s st andar d oper at i on manual ] [ oper at i on manual i n 8- 1/ 2 by 11 i nch t hr ee- r i ng bi nder s] .

Sect i ons must be separ at ed by heavy pl ast i c di v i der s wi t h t abs whi ch i dent i f y t he mat er i al i n t he sect i on. Fol d dr awi ngs wi t h t he t i t l e bl ock v i s i bl e, and pl aced i n 8- 1/ 2 by 11 i nch pl ast i c pocket s wi t h r ei nf or ced hol es. The manual must i ncl ude:

a. St ep- by- st ep pr ocedur es f or syst em st ar t up, oper at i on, and shut down;

b. Dr awi ngs, di agr ams, and si ngl e- l i ne schemat i cs t o i l l ust r at e and def i ne t he el ect r i cal , mechani cal , and hydr aul i c syst ems wi t h t hei r cont r ol s, al ar ms, and saf et y syst ems;

c. Pr ocedur es f or i nt er f ace and i nt er act i on wi t h r el at ed syst ems t o i ncl ude, ut i l i t y power and par al l el i ng swi t chgear , [ aut omat i c t r ansf er swi t ches, ] [ , f i r e al ar m/ suppr essi on syst ems, and ] [ l oad sheddi ng syst ems] [ uni nt er r upt i bl e power suppl i es] [ _____] .

1. 8. 2 Mai nt enance Manual

Pr ovi de [ t hr ee] [ _____] copi es of t he [ manuf act ur er s st andar d mai nt enance manual ] [ mai nt enance manual cont ai ni ng t he i nf or mat i on descr i bed bel ow i n 8- 1/ 2 x 11 i nch t hr ee- r i ng bi nder s] . Separ at e each sect i on by a heavy pl ast i c di v i der wi t h t abs. Fol d dr awi ngs wi t h t he t i t l e bl ock v i s i bl e, and pl aced i n pl ast i c pocket s wi t h r ei nf or ced hol es. The manual must i ncl ude:

a. [ Pr ocedur es f or each r out i ne mai nt enance i t em. ] [ Pr ocedur es f or t r oubl eshoot i ng. ] [ Fact or y- ser vi ce, t ake- down over haul , and r epai r ser vi ce manual s, wi t h par t s l i s t s. ]

b. The manuf act ur er ' s r ecommended mai nt enance schedul e.

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c. A component l i s t whi ch i ncl udes t he manuf act ur er ' s name, addr ess, t ype or st y l e, model or ser i al number , r at i ng, and cat al og number f or t he maj or component s.

d. A l i s t of spar e par t s f or each pi ece of equi pment and a compl et e l i s t of mat er i al s and suppl i es needed f or oper at i on.

1. 8. 3 Assembl ed Oper at i on and Mai nt enance Manual s

The cont ent s of t he assembl ed oper at i on and mai nt enance manual s must i ncl ude t he manuf act ur er ' s O&M i nf or mat i on r equi r ed by t he par agr aph SD- 10, OPERATI ON AND MAI NTENANCE DATA and t he manuf act ur er ' s O&M i nf or mat i on speci f i ed i n Sect i on 26 36 23 AUTOMATI C TRANSFER SWI TCHES AND

BY- PASS/ I SOLATI ON SWI TCH.

a. Manual s must be i n separ at e books or vol umes, assembl ed and bound secur el y i n dur abl e, har d cover ed, wat er r esi st ant bi nder , and i ndexed by maj or assembl y and component s i n sequent i al or der .

b. A t abl e of cont ent s ( i ndex) must be made par t of t he assembl ed O&M.

The manual must be assembl ed i n t he or der not ed i n t abl e of cont ent s.

c. The cover sheet or bi nder on each vol ume of t he manual s must be i dent i f i ed and mar ked wi t h t he wor ds, " Oper at i on and Mai nt enance Manual . "

1. 9 SI TE CONDI TI ONS

Pr ot ect t he component s of t he engi ne- gener at or set , i ncl udi ng cool i ng syst em component s, pumps, f ans, and si mi l ar auxi l i ar i es when not oper at i ng and pr ovi de component s capabl e of t he speci f i ed out put s i n t he f ol l owi ng envi r onment :

a. Si t e Locat i on: Buckl ey, CO[ _____]

b. Si t e El evat i on: 5, 663[ _____] f eet above mean sea l evel .

c. Ambi ent Temper at ur es:

( 1) Maxi mum 99[ _____] degr ees F dr y bul b, 59[ _____] degr ees F wet bul b.

( 2) Mi ni mum - 8[ _____] degr ees F dr y bul b.

d. Desi gn Wi nd Vel oci t y: [ _____] mph.

e. Pr evai l i ng Wi nd Di r ect i on: [ _____] f d. Sei smi c Zone: Zone C[ _____] as def i ned by I CC I BC.

PART 2 PRODUCTS

2. 1 SYSTEM REQUI REMENTS

a. Pr ovi de and i nst al l each engi ne- gener at or set compl et e and t ot al l y f unct i onal , wi t h al l necessar y anci l l ar y equi pment t o i ncl ude: ai r f i l t r at i on; st ar t i ng syst em; gener at or cont r ol s, pr ot ect i on, and i sol at i on; i nst r ument at i on; l ubr i cat i on; f uel syst em; cool i ng syst em;

and engi ne exhaust syst em. Each engi ne- gener at or set must sat i sf y t he

SECTI ON 26 32 15 Page 18 r equi r ement s speci f i ed i n t he Engi ne- Gener at or Par amet er Schedul e.

Submi t cer t i f i cat i on t hat t he engi ne- gener at or set and cool i ng syst em f unct i on pr oper l y i n t he ambi ent t emper at ur es speci f i edAl l equi pment speci f i ed wi t hi n t hi s sect i on and Sect i on 26 13 13 METAL- CLAD SWI TCHGEAR, ar e t o be pr ovi ded by Cummi ns.

b. Pr ovi de and i nst al l each engi ne- gener at or set compl et e and t ot al l y f unct i onal , wi t h al l necessar y anci l l ar y equi pment t o i ncl ude: ai r f i l t r at i on; SCR Syst em; st ar t i ng syst em; gener at or cont r ol s, pr ot ect i on, and i sol at i on; i nst r ument at i on; l ubr i cat i on; f uel syst em;

cool i ng syst em; and engi ne exhaust syst em. Each engi ne- gener at or set must sat i sf y t he r equi r ement s speci f i ed i n t he Engi ne- Gener at or Par amet er Schedul e. Submi t cer t i f i cat i on t hat t he engi ne- gener at or set and cool i ng syst em f unct i on pr oper l y i n t he ambi ent t emper at ur es speci f i ed.

bc. Pr ovi de each engi ne- gener at or set consi st i ng of one engi ne, one gener at or , and one exci t er mount ed, assembl ed, and al i gned on one base; and al l ot her necessar y anci l l ar y equi pment whi ch may be mount ed separ at el y. Assembl e set s havi ng a capaci t y of 750 kW or smal l er and at t ach t o t he base pr i or t o shi ppi ng. Set s over 750 kW capaci t y may be shi pped i n sect i ons. Pr ovi de set component s t hat ar e envi r onment al l y sui t abl e f or t he l ocat i ons shown and t hat ar e t he manuf act ur er ' s st andar d pr oduct of f er ed i n cat al ogs f or commer ci al or i ndust r i al use. Pr ovi de a gener at or st r i p heat er f or moi st ur e cont r ol when t he gener at or i s not oper at i ng. I dent i f y any nonst andar d pr oduct s or component s and t he r eason f or t hei r use.

2. 1. 1 Engi ne- Gener at or Par amet er Schedul e

Engi ne- Gener at or Set and Auxi l i ar y Equi pment Capaci t y Cal cul at i ons f or Engi ne- Gener at or Set

ENGI NE- GENERATOR PARAMETER SCHEDULE

I dent i f i cat i onMake/ Model Cummi ns " DQLE"

El ect r i cal Char act er i st i cs

Power Rat i ng [ Pr i me] [ Li mi t ed Runni ng Ti me] [ Emer gency St andby] [ I ndust r i al ] Gr oss bhp r at i ng / Net br ake power r at i ng 2500[ _____] kW at 0. 8 power f act or

Gover nor Type Type Make / Model [ I sochr onous] [ Dr oop]

Over l oad Capaci t y ( Pr i me appl i cat i ons onl y)

110 per cent of Ser vi ce Load f or 1 hour i n 12 consecut i ve hour s

Ser vi ce Load 3125[ _____] kVA ( maxi mum) 2500[ _____] kVA ( cont i nuous)

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ENGI NE- GENERATOR PARAMETER SCHEDULE

Mot or St ar t i ng kVA ( Max. )

3125[ _____] kVA

Power Fact or [ 0. 8] [ _____] l aggi ng

Engi ne- Gener at or Appl i cat i ons par al l el wi t h ot her gener at or s on an i sol at ed bus

Vol t age Regul at i on ( No Load t o Ful l Load) ( St and- al one appl i cat i ons) pl us or mi nus 2 per cent ( maxi mum)

Vol t age Bandwi dt h ( st eady st at e) pl us or mi nus [ 0. 5] [ 1] [ 2] per cent

Fr equency [ 50] [ 60] Hz

Vol t age 13, 200[ _____] vol t s

Phases [ 3 Phase, Wye] [ 3 Phase, Del t a] [ 1 Phase]

Mi ni mum Gener at or Sub- t r ansi ent React ance

12[ _____] per cent Sub- t r ansi ent

Max St ep Load I ncr ease

[ 25] [ 50] [ 75] [ 100] per cent of Ser vi ce Load at 0. 8[ _____] PF

Tr ansi ent Recover y Ti me wi t h St ep Load I ncr ease ( Vol t age)

10[ _____] seconds

Tr ansi ent Recover y

10[ _____] seconds

Ti me wi t h St ep Load I ncr ease ( Fr equency)

10 seconds

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Maxi mum Vol t age Devi at i on wi t h St ep Load I ncr ease

[ 5] [ 10] [ 30] [ ] per cent of r at ed vol t age

Maxi mum Fr equency Devi at i on wi t h St ep Load I ncr ease

[ 2. 5] [ 5] [ ] per cent of r at ed f r equency

Max St ep Load Decr ease ( wi t hout shut down)

100 per cent of Ser vi ce Load at 0. 8[ _____] PF

Fr equency Bandwi dt h ( st eady st at e) pl us or mi nus 0. 035[ ] [ 0. 4] [ 0. 25] per cent

Fr equency Regul at i on ( dr oop) ( No Load t o Ful l Load)

[ 3] [ _____] per cent ( maxi mum)

Fr equency Bandwi dt h ( st eady st at e) pl us or mi nus 0. 035[ _____] [ 0. 4] [ 0. 25] per cent

React ances Synchr onous r eact ance, Xd Tr ansi ent r eact ance, X' d Sub- t r ansi ent r eact ance, X" d Negat i ve sequence r eact ance, X2 Zer o sequence r eact ance, Xo

I nst al l at i on El evat i on

5, 663[ _____] above sea l evel

Engi ne- Gener at or Set Ef f i c i enci es

Fuel Consumpt i on

At 0. 8 power f act or , Gal l ons / hour f or :

1 / 2 l oad 3 / 4 l oad Ful l Load

SECTI ON 26 32 15 Page 21

Gener at or Ef f i c i ency

At 0. 8 power f act or , ( per cent ) [ i n accor dance wi t h I EC 60034- 2A] f or :

1 / 2 l oad 3 / 4 l oad Ful l Load

Radi at or Capaci t y

Cool ant Type gpm cool ant cf m ai r t hr ough r adi at or Bt u per hr of heat exchange based on opt i mum cool ant t emper at ur e t o and f r om engi ne

Engi ne- Gener at or Set Emi ssi ons Dat a

Exhaust Temper at ur e

Degr ees F at f ul l l oad

Wei ght of Exhaust Gas l b per hr at f ul l l oad

Wei ght of I nt ake Ai r l b per hr at f ul l l oad

Tot al Heat Rej ect ed

Bt u per hr , at f ul l l oad t o:

Jacket Cool ant Syst em Fuel Oi l Cool i ng Syst em

Emi ssi ons l b per hr , at f ul l l oad Tot al Suspended Par t i cul at e Par t i cul at e Mat t er wi t h an aver age aer odynami c di amet er of 10 mi cr ons Sul f ur Di oxi des Ni t r ogen Oxi des ( as NO2) Car bon Monoxi de Vol at i l e Or gani c Compounds

Vi si bl e Emi ssi ons

Per cent opaci t y at f ul l l oad

Br ake Mean Ef f ect i ve Pr essur e ( BMEP) Cal cul at i ons

Cal cul at i on must ver i f y t hat t he engi ne meet s t he speci f i ed maxi mum BMEP, as f ol l ows:

BMEP psi = ( 120, 000 X bkW) X ( 792, 000 X bhp) ( r pm X cu. i n. )

Wher e:

bkW bhp = bkW' + bkW" bhp' + bhp" bkW" bhp" i s t he Br ake kW hor sepower r equi r ed by engi ne dr i ven f an f or cool i ng r adi at or or mot or dr i ven f an f or cool i ng r adi at or .

bkW' bhp' = kW/ GEN. EFF. kW/ ( GEN. EFF. t i mes 0. 746) GEN. EFF. = Gener at or ef f i c i ency

cu. i n. = Tot al engi ne pi st on di spl acement i n cubi c i nches r pm = Engi ne r evol ut i ons per mi nut e kW = Mi ni mum power r at i ng

SECTI ON 26 32 15 Page 22

Tor si onal Vi br at i on St r ess Anal ysi s Comput at i ons

Tor si onal v i br at i onal st r esses i n t he cr ankshaf t and gener at or shaf t of assembl ed engi ne and dr i ven gener at or must not exceed 5000 psi when engi ne i s dr i v i ng gener at or at r at ed speed whi l e assembl ed uni t i s l oaded t o r at ed engi ne- gener at or set power . Comput at i ons must be based on a mat hemat i cal model of t he assembl ed gener at or set pr ovi ded or based on cal cul at i ons usi ng measur ed val ues f r om t est s on a uni t i dent i cal t o t he one pr ovi ded. Cal cul at i ons based on model s of , or measur ed dat a f r om, t he unassembl ed engi ne and gener at or wi l l not be accept abl e.

Cal cul at i ons must i ncl ude:

a. A descr i pt i on of t he syst em r el at i ng i nf or mat i on per t i nent t o anal ysi s such as oper at i ng speed r ange and i dent i f i cat i on pl at e dat a.

b. A mass el ast i c assembl y dr awi ng, showi ng t he ar r angement of t he uni t s i n t he gener at or set and di mensi ons of shaf t i ng, i ncl udi ng mi ni mum di amet er s ( or sect i on modul i ) of shaf t i ng i n t he syst em.

c. A l abel ed l i ne di agr am of t he mass el ast i c syst em i ndi cat i ng val ues of masses, st i f f ness, equi val ent l engt hs, and equi val ent di amet er s i ncl udi ng basi c assumpt i ons and def i ni t i on of t er ms.

d. Sampl e comput at i ons showi ng pr ocedur es used t o obt ai n r esul t i ng st r ess val ues.

e. Comput at i ons i ndi cat i ng assembl ed engi ne- gener at or speed of 1800 r pm wi t h assembl y l oaded t o r at ed gener at or power and t he r esul t i ng comput ed cr i t i cal t or si onal st r ess val ues i n t he assembl ed engi ne cr ankshaf t and gener at or shaf t .

Tur bochar ger Load Cal cul at i ons

NOTE: When t he engi ne- gener at or set i nst al l at i on i ncl udes f i el d i nst al l ed exhaust syst em ( i . e. , t he engi ne- gener at or set i s i nst al l ed i nt er nal t o a bui l di ng i n l i eu of i n a sel f - cont ai ned out door encl osur e) , i ncl ude t he f ol l owi ng par agr aph.

When t he pr oposed exhaust syst em l ayout i s di f f er ent f r om t hat shown on t he cont r act dr awi ngs, submi t cal cul at i ons showi ng t hat t he ext er nal l oads f r om t he exhaust syst em such as wei ght and t her mal expansi on do not exceed t he engi ne manuf act ur er ' s maxi mum al l owed f or ces and moment s on t he t ur bochar ger .

2. 1. 2 Rat ed Out put Capaci t y

Pr ovi de each engi ne- gener at or - set wi t h power equal t o t he sum of ser vi ce l oad pl us t he machi ne' s ef f i c i ency l oss and associ at ed anci l l ar y equi pment l oads. Rat ed out put capaci t y must al so consi der engi ne and/ or gener at or over si z i ng r equi r ed t o meet r equi r ement s i n par agr aph Engi ne- Gener at or Par amet er Schedul e.

The engi ne must meet t he speci f i ed maxi mum BMEP r equi r ement s at r at ed speed as cal cul at ed i n accor dance wi t h t he cal cul at i ons i n t he

SECTI ON 26 32 15 Page 23 engi ne- gener at or par amet er schedul e. The engi ne capaci t y must be based on t he f ol l owi ng:

a. Engi ne bur ni ng di esel f uel conf or mi ng t o [ MI L- DTL- 16884] [ ASTM D975, Gr ade 2- D wi t h ULSD, and 40- 48 cet ane number , ] or [ MI L- DTL- 5624, Gr ade JP- 5] at an ambi ent t emper at ur e of 85 degr ees F. For st at i onar y engi nes oper at ed i n t he Uni t ed St at es, di esel f uel r equi r ement s ar e f ound i n 40 CFR 60 Subpar t I I I I .

b. Engi ne cool ed by a r adi at or f an mechani cal l y dr i ven by t he engi ne or r emot e wi t h a mot or dr i ven f an.

c. Engi ne cool ed by cool ant mi xt ur e of wat er and et hyl ene gl ycol , 50 per cent by vol ume of each.

Maxi mum BMEP, psi

Nat ur al l y Aspi r at ed Tur bochar ged Tur bochar ged and I nt er cool ed

Four - cycl e engi nes [ _____] [ _____] [ _____]

Engi ne speed, r pm: [ 1800] [ 1500] [ _____] [ _____]

2. 1. 2. 1 Engi ne Emi ssi on Li mi t s

Engi ne must be cer t i f i ed by t he manuf act ur er t o meet appl i cabl e EPA emi ssi on st andar ds f ound i n 40 CFR 60 Subpar t I I I I . I n addi t i on, engi ne must meet any appl i cabl e st at e or l ocal emi ssi on r equi r ement s and have an emmi ssi on l evel of " St at i onar y EPA Ti er 4 f i nal " ( ex: Cal i f or ni a SCAQMD) .

2. 1. 2. 2 Per f or mance Cl ass

The vol t age and f r equency behavi or of t he gener at or set must be i n accor dance wi t h I SO 8528 oper at i ng l i mi t val ues f or per f or mance Cl ass[ G1] [ G2] [ G3] [ G4 as f ol l ows] .

2. 1. 3 Power Rat i ngs

Power r at i ngs must be i n accor dance wi t h EGSA 101P.

2. 1. 4 Tr ansi ent Response

The engi ne- gener at or set gover nor and vol t age r egul at or must cause t he engi ne- gener at or set t o r espond t o t he maxi mum st ep l oad changes such t hat out put vol t age and f r equency r ecover t o and st abi l i ze wi t hi n t he oper at i onal bandwi dt h wi t hi n t he t r ansi ent r ecover y t i me. The engi ne- gener at or set must r espond t o maxi mum st ep l oad changes such t hat t he maxi mum vol t age and f r equency devi at i ons f r om bandwi dt h ar e not exceeded.

2. 1. 5 Rel i abi l i t y and Dur abi l i t y

[ Pr ovi de pr i me engi ne- gener at or set s t hat have bot h an engi ne and a gener at or capabl e of del i ver i ng t he speci f i ed power on a pr i me basi s wi t h an ant i c i pat ed mean t i me bet ween over haul s of not l ess t han 10, 000 hour s oper at i ng wi t h a 70 per cent l oad f act or . Ci t e t wo l i ke engi nes and t wo l i ke gener at or s t hat have per f or med sat i sf act or i l y i n a st at i onar y power pl ant , i ndependent f r om t he physi cal l ocat i on of t he manuf act ur er ' s and

SECTI ON 26 32 15 Page 24 assembl er ' s f aci l i t i es. The engi ne and gener at or s shoul d have been i n oper at i on f or a mi ni mum of 8000 act ual hour s at a mi ni mum l oad of 70 per cent of t he r at ed out put capaci t y. Dur i ng t wo consecut i ve year s of ser vi ce, t he uni t s shoul d not have exper i enced any f ai l ur e r esul t i ng i n a downt i me i n excess of 72 hour s. Pr ovi de engi nes t hat ar e t he same model , speed, bor e, st r oke, number and conf i gur at i on of cyl i nder s and r at ed out put capaci t y. Pr ovi de gener at or s t hat ar e t he same model , speed, pi t ch, cool i ng, exci t er , vol t age r egul at or and r at ed out put capaci t y. ] [ Each st andby engi ne- gener at or set must have bot h an engi ne and a gener at or capabl e of del i ver i ng t he speci f i ed power on a st andby basi s wi t h an ant i c i pat ed mean t i me bet ween over haul s of no l ess t han 5, 000 hour s oper at i ng wi t h a l oad f act or of 70 per cent . Ci t e t wo l i ke engi nes and t wo l i ke gener at or s t hat have per f or med sat i sf act or i l y i n a st at i onar y power pl ant , i ndependent and separ at e f r om t he physi cal l ocat i on of t he manuf act ur er ' s and assembl er ' s f aci l i t i es, f or st andby wi t hout any f ai l ur e t o st ar t , i ncl udi ng al l per i odi c exer ci se. Pr ovi de l i ke engi nes and gener at or s t hat have had no f ai l ur es r esul t i ng i n downt i me f or r epai r s i n excess of 72 hour s dur i ng t wo consecut i ve year s of ser vi ce. Pr ovi de engi nes t hat ar e t he same model , speed, bor e, st r oke, number and conf i gur at i on of cyl i nder s, and r at ed out put capaci t y. Pr ovi de gener at or s t hat ar e t he same model , speed, pi t ch, cool i ng, exci t er , vol t age r egul at or and r at ed out put capaci t y. ]

Submi t a r el i abi l i t y and dur abi l i t y cer t i f i cat i on l et t er f r om t he manuf act ur er and assembl er t o pr ove t hat exi st i ng f aci l i t i es ar e and have been successf ul l y ut i l i z i ng t he same component s pr oposed t o meet t hi s speci f i cat i on, i n s i mi l ar ser vi ce.