DRAFT SOW Robotic Wire Harness Manufacturing Machines.pdf
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Department of the Army
About this file
This is a Request for Information (RFI) from Tobyhanna Army Depot (TYAD) regarding Robotic Wire Harness Manufacturing Machines. TYAD is seeking information for procurement of one Prototype/Low-Rate Initial Production (LRIP) robotic wire harness manufacturing machine, one Full Rate Production machine, comprehensive machine documentation, operational software, and engineering services support.
The LRIP machine specifications include dimensions of 2.3m (L) x 2.2m (D) x 2.3m (H), weighing 2000 kg, with robotic capabilities for handling power wires (insulated, stranded, bare, coated), data wires (twisted pair, coax, shielded), terminations (IDC, crimp, poke home, splice), and protection applications (adhesives, potting, tape, films, clips). Mechanical parameters specify axis position limits of 1500mm X, 1050mm Y, 750mm Z, 240 degrees B, and 360 degrees C, with velocity limits of 1000 mm/s for X and Y, 500 mm/s for Z, and 20 rpm for rotational axes. The LRIP machine requires 240V single-phase power at 32A maximum, 50-60 Hz frequency, and 700 kPa pneumatic pressure with G3/8 input thread. The Full Rate Production machine is substantially larger at 5.2m (L) x 3.0m (D) x 3.1m (H), weighing 6000 kg, with similar robotic capabilities but expanded axis position limits (X and Z unlimited beyond minimums) and 2500mm Y range. This machine requires 400V three-phase power at 32A maximum. Both machines operate within +10 to +35 degrees Celsius and 5-85% ambient humidity. Deliverables for both machines include operators manuals, maintenance manuals, installation documentation, training materials, CAD/CAM compatible software, and engineering services encompassing operator and advanced operator training, application engineer support, field support personnel, and end effector development capabilities.
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Robotic Wire Harness Manufacturing Machines
Tobyhanna Army Depot (TYAD) is requesting information for one (1) Prototype/Low-Rate Initial Production (LRIP) Robotic Wire Harness Manufacturing Machine, one (1) Full Rate Production Robotic Wire Harness Manufacturing Machine, Machine Documentation for both pieces of equipment, Software to Operate, and Engineering Services
Below are the parameters for the machines we are looking to integrate.
Prototype/Low-Rate Initial Production (LRIP) Machine Robotic Capabilities:
• Power wire disposition (Insulated, Stranded, Bare, Coated)
• Data Wire disposition (Twisted Pair, Coax, Shielded)
• Terminations (IDC, Crimp, Poke home, Splice)
• Protection (Adhesives, Potting, Tape, Films, Clips)
Mechanical Parameters:
• Machine Dimensions: 2.3m (L) x 2.2m (D) x 2.3m (H)
• Machine Weight: 2000 kg
• Axis Position Limits: 1500mm X Direction, 1050mm Y Direction, 750mm Z Direction, 240 Degrees B Direction, 360 Degrees C Direction
• Axis Velocity Limits: 1000 mm/s X Direction, 1000 mm/s Y Direction, 500 mm/s Z
Direction, 20 rpm B Direction, 20 rpm C Direction
• Tool Change Positions Standard of 3 with an option of 10 positions
Environmental Parameters:
• Operating Temperature: +10 Degree C Minimum and +35 Degree C Maximum
• Ambient Humidity: 5% Minimum to 85% Maximum
Electrical Parameters:
• Voltage: 240V
• Maximum Current 32A
• Frequency: 50-60 Hz
• Phase: Single
Pneumatic Parameters:
• Nominal Operating Pressure: 700 kPa
• Input Thread: G3/8
• Filtration: Integrated into machine
Full Rate Production Machine Robotic Capabilities:
• Power wire disposition (Insulated, Stranded, Bare, Coated)
• Data Wire disposition (Twisted Pair, Coax, Shielded)
• Terminations (IDC, Crimp, Poke home, Splice)
• Protection (Adhesives, Potting, Tape, Films, Clips)
Mechanical Parameters:
• Machine Dimensions: 5.2m (L) x 3.0m (D) x 3.1m (H)
• Machine Weight: 6000 kg
• Axis Position Limits: 1500mm to Unlimited X Direction, 2500mm Y Direction, 350mm to Unlimited Z Direction, 240 Degrees B Direction, 360 Degrees C Direction
• Axis Velocity Limits: 1000 mm/s X Direction, 1000 mm/s Y Direction, 500 mm/s Z
Direction, 20 rpm B Direction, 20 rpm C Direction
• Tool Change Positions Standard of 3 with an option of 10 positions
Environmental Parameters:
• Operating Temperature: +10 Degree C Minimum and +35 Degree C Maximum
• Ambient Humidity: 5% Minimum to 85% Maximum
Electrical Parameters:
• Voltage: 400V
• Maximum Current 32A
• Frequency: 50-60 Hz
• Phase: 3 Phase
Pneumatic Parameters:
• Nominal Operating Pressure: 700 kPa
• Input Thread: G3/8
• Filtration: Integrated into machine
Both Machines will require the following:
Documentation:
• Operators Manual
• Maintenance Manual
• Installation Documentation
• Training Material
Software to Operate:
• Provide compatible software for Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) to support the equipment post processor
Engineering Services:
• Operator and Engineering training
• Advanced operator training focused on production
• Application engineers and field support personnel
• Support equipment modification (End Effector Development)
File details come from the government source that posted it. Updated .