DRAFT ESL Weight Testing PWS.pdf

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Emory S Land - FABRICATION OF SUBMARINE WEIGHT TEST EQUIPMENT
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N62649_ESLSubWeight
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This Performance Work Statement (PWS) details the fabrication of submarine weight test equipment for the USS Emory S Land AS 39, a Virginia Class vessel. The contractor is required to fabricate multiple test assemblies and fixtures with specific Safe Working Load (SWL) ratings, including various components such as test adapters, test stands, wood test shapes, and specialized equipment like an Enerpac RC-102 jack cylinder and pump. Each item must be fabricated in accordance with NAVSEA Drawing 5032448, with strict requirements for non-destructive testing of load-bearing weldments and ensuring all exposed surfaces are free of hazards.

Key delivery and quality assurance specifications include an 80-day lead time, with the earliest delivery requested for September 1st, and shipping in compliance with MIL-STD-129. The contractor must perform non-destructive testing on welds and provide certifying documentation demonstrating that the equipment is certified to meet or exceed the specified Safe Working Load. The project is part of a Sources Sought Notice targeting small businesses, including 8(a), HUBZone, veteran-owned, service-disabled veteran-owned, and women-owned small businesses, with a NAICS code of 339999 and a small business size standard of 550 employees.

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PERFORMANCE WORK STATEMENT (PWS)

FABRICATION OF SUBMARINE WEIGHT TEST EQUIPMENT- VIRGINIA CLASS

Vessel: USS EMORY S LAND AS 39

Technical POC: Phone:

TPOC Title/Rank: Email:

Date#: SOW #: 3

1.0 SCOPE

1.1 Contractor shall fabricate the below weight test equipment, weight test, and Non Destructive Test the welds in accordance with the applicable Test Loads Measures and inspection Diagrams. Reference NAVSEA DWG 709-5032448.

1.2 All load bearing weldment shall be nondestructively tested.

1.3 All Exposed surfaces shall be free of sharp or rough areas that would be a hazard to personnel or weapons handling equipment.

2.0 APPLICABLE DOCUMENT

2.1 NAVSEA DWG NO. 709-50322448

3.0 REQUIREMENTS

3.1 Test assembly 566 with qty 1 pc no. 232. Qty 1 pc no. 233. Qty 2 pc no. 234 with

(SWL 5250).

3.2 Test assembly 567 with qty 1 pc no. 232. Qty 1 pc no. 233. Qty 2 pc no. 235 with

(SWL 5250).

3.3 Test assembly 568 with qty 1 pc no. 232. Qty 1 pc no. 233. Qty 1 pc no. 236. Qty 1 pc

no. 237 with (SWL 5250).

3.4 Test assembly 569 with qty 1 pc no. 232. Qty 1 pc no. 233. Qty 2 pc no. 238 with

(SWL 12,800).

3.5 1 ea Enerpac RC-102 jack cylinder and pump.

3.6 Rammer Test Fixture PC 242 (SWL 2700) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions.

3.7 Button Test Adapter PC 214(SWL2700) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions.

3.8 Strongback Test Fixture PC 229 (SWL 2700) IAW NAVSEA DWG 5032448.

Reference contains all specifications pertaining to the material used, and the required dimensions.

3.9 6’ Double Block with Shackles IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.10 Test Fixture PC 202(SWL 12000) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.11 Nose piece test stand assembly PC 525 (SWL 8800) (PC 104-118 NOT installed- for SSBN use only) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.11.1 To include Strongback PC 105

3.11.2 Test Stand PC 104

3.11.3 Wood Test Shapes PC 100, 101, 102, and 220

3.12 Bridle Pull Test Fixture 243 (SWL 12800) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.13 Chain Hoist Test Fixture 244 (SWL 12800) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.14 Temporary Lashing Strap Test Fixture PC 248 (SWL 2000) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.15 Temporary Lashing 5Strap Test Fixture PC 249 (SWL 2000) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.16 Preventer Strap Test Fixture PC 250 (SWL 2000) IAW NAVSEA DWG 5032448.

Reference contains all specifications pertaining to the material used, and the required dimensions

3.17 Post fixture 219 (SWL 4300) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions.

3.18 Cradle Restraining Posttest fixture 247-1(SWL 4300) IAW NAVSEA DWG 5032448.

Reference contains all specifications pertaining to the material used, and the required dimensions

3.19 Test adapter Weapon positioning cable mechanism 205-1 (SWL 2800) IAW NAVSEA

DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions

3.20 Restraining strap test fixture 245(1-3) (SWL 4300) IAW NAVSEA DWG 5032448.

Reference contains all specifications pertaining to the material used, and the required dimensions

3.21 Cable test adapter 218-1 (SWL 6600) IAW NAVSEA DWG 5032448. Reference contains all specifications pertaining to the material used, and the required dimensions.

4.0 LOCATION: SHIPPED IAW MIL-STD-129 TO:

NOTES:

4.1 Contractor is to inform W-6 Division when gear is out for shipment.

5.0 QUALITY ASSURANCE REQUIREMENTS:

5.1 Non-Destructive Testing as required.

5.2 Certifying documentation for any Non Destructive Testing conducted on welds. And must be certified to Load test of Safe Working Load (SWL) or greater.

6.0 DELIVERY & LOCATION:

6.1 Acknowledge 80 day lead time.

6.2 Earliest delivery requested 01 September, to location referenced (4.0).

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