Draft. Performance Work Statement.pdf

Performance Work Statement Naval Station Norfolk Radioactive Liquid Waste Processing Process Controls

Replacement

Section A: Scope

1. Objective:

This Performance Work Statement (PWS) describes requirements for the removal and replacement of the Process controls for the Naval Station Norfolk (NSN) Radioactive Liquid Waste (RLW) Processing System Process Controls. The objective of this PWS is to remove the currently used antiquated process controls and to install modernized process controls.

2. Background/Introduction:

The process controls equipment for the RLW processing system at NSN needs to be replaced because it is antiquated and frequently malfunctioning.

3. Limitations of Work:

Section B: Applicable Documents

4. Documentation:

Section C: Requirements

5. Scope of Work:

The work of this contract will involve removing currently installed processing equipment (programmable logic controller, inlet cards, outlet cards, wires, and Process Control Panels) as well as furnishing and installing a new process control system to include new programmable logic controllers, wires, inlet cards, outlet cards, and process control stations to include Human Machine Interface screens.

6. Contractor Responsibilities: Contractor shall provide the following:

a. Contractor shall remove the existing process controls equipment to include but is not limited to the following:

2 process control stations (including panels with buttons, switchs, visual tank level indication, etc.)

PLC control panel including (MCC relays, CPU, input cards, output cards, etc.)

Tank Level Indicator Control station including tank level indicators, signal amplifiers, etc.

b. Contractor shall furnish and install replacement process control equipment as follows:

I. Programmable Logic Controllers:

New PLC’s shall be micro-processor based, capable of receiving discrete analog inputs and, through programming, shall be able to control discrete and analog output functions, perform data handling operations and communicate with external devices. PLCs shall meet the requirements of Class A computing devices and shall be labeled as set forth in 47 CFR 15 and shall be able to withstand conducted susceptibility test as outlined in NEMA ICS 1, NEMA ICS 2, NEMA ICS 3, and IEEE C37.90.1. PLCs shall function properly at temperatures between 32 and 122-degrees F at 5 to 95 percent relative humidity non-condensing and shall tolerate storage temperature between minus 40 and plus 140 degrees F at 5 to 95 percent relative humidity non-condensing.

PLCs shall be based on a modular, field expandable design allowing the system to be tailored to the process control application. The system shall be expandable through the use of additional hardware and/or user software. As a minimum, the PLC shall include a mounting backplane, power supply module, central processing unit (CPU) module, communications module, and input/output (I/O) module. The modules shall be grouped together in a mounting rack or cabinet. The mounting rack backplane shall provide the communications mechanism to fully integrate the individual modules located within the rack. Modules shall plug directly into the backplane. The use of wire connectors between modules will not be allowed. The rack size shall be as needed to hold the equipment necessary while performing the required control functions. The system configuration shall allow for the removal and/or installation of modules under power.

The CPU module shall be a self contained, microprocessor based unit that provides time of day, scanning, application (ladder rung logic) program execution, storage of application programs, storage of numerical values related to the application process and logic, I/O bus traffic control, peripheral and external device communications and self diagnostics.

The communications module shall allow peer-to-peer communication with other PLCs and shall allow the PLC to communicate with the central station, or workstation. The communication module shall utilize ethernet architecture and protocol. The communication module shall allow programming of the PLC to be done locally through the use of a laptop computer or from the central station or remote workstation.

One or more power supply modules shall be provided as necessary to power other modules installed in the same cabinet. Power supply modules shall plug directly into the backplane. Auxiliary power supplies may be used to supply power to remote cabinets or modules.

Power supply modules shall use DC power with a nominal voltage of 24 vDc plus or minus 5 percent. The power supply module shall monitor the incoming line voltage level and shall provide over current and over voltage protection. If the voltage level is detected as being out of range the power supply module shall continue to provide power for an adequate amount of time to allow for a safe and orderly shutdown. Power supply modules shall be capable of withstanding a power loss for a minimum of 20 milliseconds while still remaining in operation and providing adequate power to all connected modules.

Each power supply module shall be provided with an on-off switch integral to the module. If the manufacturer's standard power supply module is not provided with an on-off switch, a miniature toggle type switch shall be installed near the PLC and shall be clearly labeled as to its function.

Power supply modules shall be provided with an indicating light which shall be lit when the module is operating properly.

Input/Output Modules shall be self contained, microprocessor based units that provide an interface to field devices. The module shall be located in the same mounting rack as the other PLC components. The unit shall plug directly into the backplane of the mounting rack. Each module shall contain visual indication to display the on-off status of individual inputs or outputs.

II. Program Storage/ Memory Requirements

The CPU shall utilize the manufacturer's standard non-volatile memory for the operating system. The controller shall have electronically erasable, programmable, read only memory (EEPROM) for storage of user programs and battery backed RAM for application memory. The EEPROM shall be loaded through the controller keypad, central station or through the use of a laptop computer. The CPU memory capacity shall be based on the system's control requirements. The memory capacity shall be sized such that, when the system is completely programmed and functional, no more than 50 percent of the memory allocated for these purposes is used.

III. Input/ Output Characteristics

Each controller shall allow for analog input, analog output, discrete input and discrete output. The number and type of inputs and outputs for the system shall be as shown on the drawings and shall comply with the sequence of control. The system capacity shall include a minimum of 20 percent spare input and output points (no less than two points) for each point type provided. During normal operation, a malfunction in any input/output channel shall affect the operation of that channel only and shall not affect the operation of the CPU or any other channel. Analog input circuits shall be 4-20 mA. Discrete input circuits shall be 10-30 vDc. All input circuits shall have a minimum optical isolation of 1200 vAc and shall be filtered to guard against high voltage transients from the externally connected devices. Analog output circuits shall be 4-20 mA. Discrete output circuits shall be 18-26 vDc. All output circuits shall have a minimum optical isolation of 1200 vAc and shall be filtered to guard against high voltage transients from the externally connected devices.

Wiring connections shall be heavy duty, self lifting, pressure type screw terminals to provide easy wire insertion and secure connections. The terminals shall accept two #14 AWG wires. A hinged protective cover shall be provided over the wiring connections. The cover shall have write-on areas for identification of the external circuits.

Each controller shall be provided with an integral on-off power switch. If the controller is not provided with a manufacturer's standard on-off switch, a miniature toggle type switch shall be installed in the control panel near the controller and shall be clearly labeled as to its function.

Each PLC shall have diagnostic routines implemented in firmware. The CPU shall continuously perform self-diagnostic routines that will provide information on the configuration and status of the CPU, memory, communications and input/output.

The diagnostic routines shall be regularly performed during normal system operation. A portion of the scan time of the controller shall be dedicated to performing these housekeeping functions. In addition, a more extensive diagnostic routine shall be performed at power up and during normal system shutdown. The CPU shall log input/output and system faults in fault tables which shall be accessible for display. When a fault affects input/output or communications modules the CPU shall shut down only the hardware affected and continue operation by utilizing the healthy system components. All faults shall be annunciated at human machine interfaces. Diagnostic software shall be useable in conjunction with the central station.

Controllers shall have an accuracy of plus or minus 0.25 percent of input span.

IV. PLC software

All PLC software described in this specification shall be furnished as part of the complete control system. Provide one copy of licensed programming software installed on the programming workstation.

Each PLC shall be provided with the manufacturer's standard operating system software package. The PLC shall maintain a point database in its memory that includes all parameters, constraints and the latest value or status of all points connected to the PLC. Execution of the PLC application programs shall use the data in memory resident files. The operating system shall support a full compliment of process control functions. It shall be possible to define these functions using a mix of function blocks, ladder logic diagrams, sequential function charts and text programming. Programming methods and interactions shall be based on IEC 61131-3. A combination of the programming methods shall be possible within a single controller. The operating system shall allow loading of software locally or from the central station and data files from the portable tester. It shall also support data entry and diagnostics using an operator interface panel attached directly to the PLC. Each PLC shall be capable of operating in stand alone mode.

The PLC shall have startup software that causes automatic commencement of operation without human intervention, including startup of all connected I/O functions. A PLC restart program based on detection of power failure at the PLC shall be included in the PLC software. The restart program shall include start time delays between successive commands to prevent demand surges or overload trips.

Upon failure for any reason, each PLC shall perform an orderly shutdown and force all PLC outputs to a predetermined (failure mode) state, consistent with the failure modes shown and the associated control device.

V. Functions

The controller operating system shall be able to scan inputs, control outputs, and read and write to its internal memory in order to perform the required control as indicated in the sequence of control on the drawings. The controller shall periodically perform self diagnostics to verify that it is functioning properly.

The system shall measure and transmit all analog values including calculated analog points.

Logic (virtual) points shall be software points entered in the point database which are not directly associated with a physical I/O function. Logic (virtual) points shall be analog or digital points created by calculation from any combination of digital and analog points, or other data having all the properties of real points, including alarms, without the associated hardware. Logic (virtual) points shall be defined or calculated and entered into the database. The calculated analog point shall have point identification in the same format as any other analog point.

If an analog point represents more than two (up to 8) specific states, each state shall be nameable. For example, a level sensor shall be displayed at its measured engineering units plus a state variable with named states usable in programs or for display such as low alarm/low/normal/high/high alarm.

Any analog point shall be operator assignable to the totalization program. Up to eight analog values shall be totalized within a selectable time period.

Any analog or calculated point shall be operator assignable to the trend program.

Up to eight points shall be sampled at individually assigned intervals, selectable between 1 minute and 2 hours. A minimum of the most recent 128 samples of each trended point shall be stored. The sample intervals shall be able to be defined, modified, or deleted online.

VI. Alarm Processing

Each PLC shall have alarm processing software for AI, DI, and PA alarms for all real and virtual points connected to that PLC.

Digital alarms are those abnormal conditions indicated by DIs as specified and shown. The system shall automatically suppress analog alarm reporting associated with a digital point when that point is turned off.

Analog alarms are those conditions higher or lower than a defined value, as measured by an AI. Analog readings shall be compared to predefined high and low limits, and alarmed each time a value enters or returns from a limit condition.

Unique high and low limits shall be assigned to each analog point in the system. In control point adjustment (CPA) applications, key the limit to a finite deviation traveling with the setpoint. The system shall automatically suppress analog alarm reporting associated with an analog point when that analog point is turned off.

Pulse accumulator alarms are those conditions calculated from totalized values of accumulator inputs or PA input rates that are outside defined limits as specified and shown. PA totalized values shall be compared to predefined limits and alarmed each time a value enters a limit condition. Unique limits shall be assigned to each PA point in the system.

VII. Constraints:

Each control point in the database shall have PLC resident constraints defined and entered by the Contractor, including as applicable: maximum starts (cycles) per hour; minimum off time; minimum on time; high limit (value in engineering units); and low limit (value in engineering units).

All control devices connected to the system shall have the PLC constraints checked and passed before each command is issued. Each command point shall have unique constraints assigned. High and low "reasonableness" values or one differential "rate-of-change" value shall be assigned to each AI. Each individual point shall be capable of being selectively disabled by the operator from the central station.

Specific functions to be implemented are defined in individual system control sequences and database tables shown on the drawings, and shall include, as applicable, the following functions: PI control shall provide proportional control and proportional plus integral control; two position control shall provide control for a two state device by comparing a set point against a process variable and an established dead band; floating point control shall exercise control when an error signal exceeds a selected dead band, and shall maintain control until the error is within the dead band limits; signal selection shall allow the selection of the highest or lowest analog value from a group of analog values as the basis of control and shall include the ability to cascade analog values so that large numbers of inputs can be reduced to one or two outputs; signal averaging shall allow the mathematical calculation of the average analog value from a group of analog values as the basis of control and shall include the ability to "weight" the individual analog values so that the function output can be biased as necessary to achieve proper control; reset function shall develop an AO based on up to two AIs and one operator specified reset schedule.

A scheme of priority levels shall be provided to prevent interaction of a command of low priority with a command of higher priority. Override commands entered by the operator shall have higher priority than those emanating from applications programs.

Provide resident applications programs developed in accordance with paragraph Graphical Object Oriented Programming to achieve the sequences of operation, parameters, constraints, and interlocks necessary to provide control of the process systems connected to the control system. All application programs shall be resident in the PLC and shall execute in the PLC, and shall coordinate with each other, to insure that no conflicts or contentions remain unresolved.

Use program inputs listed for each application program to calculate the required program outputs. Where specific program inputs are not available, a "default" value or virtual point appropriate for the equipment being controlled and the proposed sequence of operation shall be provided to replace the missing input, thus allowing the application program to operate.

In the event of a PLC failure, the controlled equipment shall continue to function in the failure mode shown on the drawings.

VIII. Control Panels:

The enclosure for each control panel shall conform to the requirements of NEMA 250 for the types specified. Finish color shall be the manufacturer's standard, unless otherwise indicated. Damaged surfaces shall be repaired and refinished using original type finish. Enclosures for installation in mechanical equipment rooms shall be Type 12; those for installation in clean, dry indoor occupied space may be Type 1; other locations shall be as otherwise specified or shown.

Enclosures for equipment installed outdoors shall be Type 4 or as shown.

Enclosures for installation in a corrosive environment shall be Type 4X and shall be constructed of stainless steel. Painted steel shall not be allowed for use in a corrosive environment. Enclosure shall be provided with a single, continuously hinged exterior door with print pocket, 3-point latching mechanism and key lock and a single, continuously hinged interior door.

Indicator lights shall comply with NEMA ICS 1, NEMA ICS 2 and UL 508. Lights shall be heavy duty, round and shall mount in a 0.875 inch mounting hole.

Indicator lights shall be LED type and shall operate at 120 vAc or 24 vDc. Long life bulbs shall be used. Indicator light shall be provided with a legend plate labeled as shown on the drawings. Lens color shall be as indicated on the drawings. Lights shall be push to test (lamp) type.

Selector switches shall comply with NEMA ICS 1, NEMA ICS 2 and UL 508.

Selector switches shall be heavy duty, round and shall mount in a 0.875 inch mounting hole. The number of positions shall be as indicated on the drawings.

Switches shall be non-illuminated. Switches shall be rated for 600 volts, 10 amperes continuous. Selector switches shall be provided with a legend plate labeled as shown on the drawings. Where indicated or required, dual auxiliary contacts shall be provided for the automatic position to provide position sensing at the central station or workstation. Auxiliary contacts shall be rated for 120 vAc, 1A as a minimum. Where indicated on the drawings, switches shall be key operated. All keys shall be identical.

Push buttons shall comply with NEMA ICS 1, NEMA ICS 2 and UL 508. Push buttons shall be heavy duty, round and shall mount in a 0.875 inch mounting hole.

The number and type of contacts shall be as indicated on the drawings or required by the Sequence of Control. Push buttons shall be rated for 600 volts, 10 amperes continuous. Push buttons shall be provided with a legend plate labeled as shown on the drawings.

Relays shall comply with IEEE C37.90 and derated for altitude above 1,500 m.

Relays shall be double-pole, double-throw (DPDT). Relay coil shall be 24 vDc and shall be provided with matching mounting socket. Power consumption shall not be greater than 3 watts.

Terminal blocks shall comply with NEMA ICS 4 and UL 1059. Terminal blocks for conductors exiting control panels shall be two-way type with double terminals, one for internal wiring connections and the other for external wiring connections.

Terminal blocks shall be made of bakelite or other suitable insulating material with full deep barriers between each pair of terminals. A terminal identification strip shall form part of the terminal block and each terminal shall be identified by a number in accordance with the numbering scheme on the approved wiring diagrams.

Alarm horns shall be provided where indicated on the drawings. Horns shall be vibrating type and shall comply with UL 508. Horns shall provide 100 dB at 10 feet. Exterior mounted horns shall be weather proof by design or shall be mounted in a weather proof enclosure that does not reduce the effectiveness of the horn.

Electronic audible alarm with a 2kHz pulsed tone of 5 pulses per second and a sound level of 75 to 85 dB at 2 feet. NEMA 4X rated nylon housing designed for through panel mounting. Powered from 24Vdc with pluggable terminal block.

Minimum operating temperature range of -40 degrees C to +85 degrees C.

Control panels shall be factory assembled and shipped to the jobsite as a single unit. Panels shall be fabricated as indicated and devices shall be mounted as shown or required. Each panel shall be fabricated as a bottom-entry connection point for control system electrical power, control system wiring, communications system wiring to other control panels or operators workstation.

Each panel shall be powered by a dedicated 120 volts ac circuit, with a circuit breaker, sized as recommended by the equipment manufacturer, located inside the panel. Wiring shall terminate inside the panel on terminal blocks. Electrical work shall be as specified in Section 6c and as shown on the drawings.

The SPD shall be suitable for 120V, 1-phase, 60Hz operation and shall be UL 1449 Third Edition listed and labeled. Shall be tested and demonstrated suitable for application with ANSI/IEEE C62.41 Category B environments. Shall have a peak surge current rating of 10 kA per phase. Shall have a NEMA 1 enclosure designed for back panel or DIN rail mounting within a control panel. Shall include EMI/RFI filtering (sometimes called sine-wave tracking filtering technology) for ring wave suppression. Shall have a minimum EMI/RFI filtering of -30dB at 100 kHz.

Provide DIN rail mounted terminal block type surge protective devices for all inputs and outputs that are wired to devices located outside of the building envelope. Finger safe screw type terminals with provisions for labeling terminal block numbers. Three-stage, series surge protection with a minimum surge current capacity of 10 kA per mode (8/20μs) and lightning surge current capacity of 500A per path (10/350μs). Maximum let thru voltage line to ground of 45 Vdc, maximum let thru voltage line to line of 90 Vdc, response time of less than 5 nanoseconds, maximum series resistance of 10 ohms, and minimum continuous current rating of 300 mA.

Industrial rated primary switched power supply rated for connected load plus a minimum of 25% spare capacity. Rated for a minimum input voltage range of 95Vac to 130Vac. Provide an output voltage of 24Vdc with a maximum line regulation of plus or minus 0.2%, load regulation of plus or minus 1.5% and voltage ripple less than 50mV peak to peak. Minimum efficiency of 90%. Integral overload and short circuit protection. Operating temperature range of -25 C to +50 C. Enclosed design with finger safe input and output terminal blocks. Designed for DIN rail mounting. Provide indicating light for unit status.

Control panel enclosures shall be equipped with a solid copper ground bus or equivalent. The ground bus shall be securely anchored to the enclosure so as to effectively ground the entire structure. Clamp-type terminals sized large enough to carry the maximum expected current shall be provided on the ground bus for grounding cables. Where a definite circuit ground is required, a single wire not less than #10 AWG shall run independently to the panel ground bus and shall be fastened to the ground bus with a bolted terminal lug. Cases of instruments, relays and other devices shall be effectively grounded through the enclosures steel structure unless otherwise indicated. Insulated wiring having a continuous rated current of not less than the circuit fuse rating shall be used for grounding.

Grounding terminals of power receptacles shall be solidly grounded to the panel enclosure.

A 120 volt ac, 20 amp, ground fault interruption (GFI) type duplex convenience outlet shall be provided inside the panel. The outlet circuit shall be separate from the panel power circuit.

IX. Workstation Equipment

Computer shall be a standard tower configuration, unmodified digital computer of modular design. Computing devices, as defined in 47 CFR 15, supplied as part of the control system shall be certified to comply with the requirements of Class B computing devices and shall be labeled as set forth in 47 CFR 15.

Quad-core processors with minimum processor operating speed of 3.06GHz.

Ram memory shall be 46B, expandable to a minimum of 8 GB.

Minimum power supply shall have a capacity of 350 watts. Suspend to RAM (S3) sleep support with wakeup capabilities.

Real time clock accurate to within plus or minus one minute per month. Battery backed for a minimum of 3 months.

X. Input/Output (I/O) Ports:

1 USB keyboard 101 key, 64 character standard ASCII character set based on ANSI INCITS 154 with 8 programmable hotkeys.

1 USB 3 button mouse: minimum resolution of 400 dots per inch.

1 serial TIA-232-F port. Data transmission rate shall be software adjustable between 9600 and 57,600 bps.

1 enhanced parallel port.

1 Ethernet 10/100/1000 Base-T RJ-45 network port.

8 USB 2 in front and 6 in rear 1 graphic DVI output.

1 microphone 1 audio in 1 audio out 1 headphone 1 IEEE 1394 controller card WSXGA+ color monitor shall be no less than 22 inches, with a minimum resolution of 1680 by 1050 pixels, noninterlaced, and a maximum dot pitch of 0.28 millimeters. The video output card shall support at least 16.7 million colors at a resolution of 1680 by 1050 at a minimum refresh rate of 70 Hz.

Provide two SATA hard disks with a minimum of 120 gigabytes of formatted storage. Rotational speed of 7200. Shall be configured as a RAID1 array.

CD drive: DVD +/- RW combination drives with formatted storage capacity of up to 4.7 gigabytes. Minimum read speed of 40X and rewrite speed of 16X.

Panel mounted Ethernet network switches shall be 10/100 Mbps autosensing and operate using the Store and Forward Method. DIN rail mounted design.

Convection cooled with no fans and designed for an industrial environment.

Operating temperature -40°C to 70°C minimum. Provide with indicated or required 10/100Base, RJ-45, TX copper ports. Shall provide half and full duplex operation. Powered from 24Vdc with terminal blocks for connection. LED indicator for power status. Shall be rated for continuous operation under the environmental temperature, humidity, and vibrating conditions encountered at the installed location.

XI. Human Machine Interface:

Industrial rated human machine interface screen with display and keypad.

Minimum 15-inch, LCD type screen with replaceable LED backlight, minimum resolution of 1024 x 768, 18-bit color graphics. Stainless steel domed membrane keypad for screen navigation and operator interface. Designed for panel mounting with a NEMA 4X rated front panel and screen. Minimum operating temperature range of 0 degrees C to +50 degrees C. Powered from 24Vdc. RJ-45 Ethernet port for communication with PLC and programming workstation. Minimum 128 Mbytes of installed memory. Equipped with compact flash card slot. Provide 128 Mbyte compact flash for backup of program.

XII. Human Machine Interface Software

The software shall provide the communication, programming and control capabilities necessary to support all specified points and functions, plus a minimum expansion of 50 percent of the current number of points, complete with their point database. The HMI's shall be online at all times and shall perform all required functions as specified. The software shall be one or more standard software modules. Where multiple modules are used the modules shall be capable of sharing data and operating together seamlessly. Software shall be windowing type using icons and pull down menus.

The HMI shall be provided with an object-oriented, graphical user interface.

The HMI shall display information necessary to support all requirements specified, including: operator commands; alarm notification; system graphics as specified and as shown, and incorporating dynamic data.

System graphics displays shall be hierarchical displays which integrate dynamic data into the display. System graphics shall reflect actual system configuration.

Each system schematic shall be included as a separate display. Different colors, textures, and use of inverted video shall be used for various components and dynamic data. The displays shall include standard and/or custom symbols. A library of callable display symbols containing symbols for all necessary equipment and control devices shall be furnished. Symbols shall conform to ASHRAE FUN IP where applicable. Data associated with a display shall be updated within 5 seconds of the digital status change or the analog change in excess of the analog change differential. Any dynamic data which is not current, due to PLC communications failure, PLC failure, or point out of service, shall be highlighted or flagged.

The display editor shall enable the user to create, modify, save and delete displays and symbols. Within the display shall be dynamic fields that are linked to PLC I/O points.

The user shall be able to call up the following displays by dedicated function key, and shall be able to page forward and backward on linked multiple page displays.

The system menu and index displays shall also contain icons which can be used to call up subsequent displays.

System Menu (list of all graphics and menus).

Index (list of all PLCs).

Alarm Summary (list of all uncleared alarms).

Abnormal Summary (list of all devices not in normal state; keeps track of alarm conditions which have been cleared).

Data Communications Summary (listing of availability for each communication channel.

The command software shall provide for defining and selecting points, parameters, graphics, report generation, and all other functions associated with operation. The operator commands shall be usable from central station computer and workstation keyboards with individual operator passwords as specified.

Four levels of addressing for identification shall be provided as follows:

a. Point. The individual sensor or control device within a unit.

b. Unit. The unit that a point is associated with, such as a blower.

c. Sub-system. The sub-system that a point is located in or near.

d. System. The system that a sub-system is located in or near.

XIII. Alarms The software shall notify an operator of the occurrence of an alarm condition.

Alarm messages shall take precedence over other functions. A minimum of the most recent 25 system alarms shall be directly available at the HMI. Operator acknowledgment of one alarm shall not be considered as acknowledgment of any other alarm nor shall it inhibit reporting of subsequent alarms. Alarm data to be displayed and stored shall include: identification of the alarm; date and time to the nearest second of occurrence; device or sensor type; limit exceeded (if analog); engineering units; current value or status; alarm class; and alarm messages.

Digital alarms shall be subject to immediate reporting, within the alarm response time, at the central station.

Analog alarms shall be subject to immediate reporting, within the alarm response time, at the central station. The control panel analog readings shall be compared to predefined high and low limits, and alarmed to the central station each time a value enters or returns from a limit condition. The program shall automatically change the high or low limits, or both, of any analog point, based on time scheduled operations as specified, allowing for a time interval before the new alarm limit becomes effective. For those applications where setpoint adjustments are made, the alarm limit shall be keyed to a finite deviation traveling with the setpoint.

A unique message with a field of 60 characters shall be provided for each alarm.

Assignment of messages to a point shall be an operator editable function.

Secondary messages shall be assignable by the operator for printing to provide further information, such as telephone lists or maintenance functions, and shall be editable by the operator.

Under system normal heavy load, no more than 1 second shall lapse from the time a digital status alarm or analog alarm occurs at a PLC until the change is displayed at the HMI.

The system shall measure, transmit, and display analog values, including calculated analog points. Differential measurements shall be displayed as positive or negative values with respect to their reference points shown. An analog change in value is defined as a change exceeding a preset differential value as specified. Displays and reports shall express analog values in proper engineering units with sign.

XIV. Data Communication Requirements Each HMI shall be able to communicate with each PLC.

The programming workstation shall be able to initiate an upload or download of

PLC data programs and HMI screens.

XV. Factory Test The control system shall be tested at the factory prior to shipment. Written notification of planned testing shall be given to the Government at least 21 days prior to testing, and in no case shall notice be given until after the Contractor has received written Government approval of the test procedures.

XVI. Factory Test Setup:

Assemble and integrate the factory test setup as specified to prove that performance of the system satisfies all requirements of this project, including system communications requirements in accordance with the approved test procedures. The factory test shall take place during regular daytime working hours on weekdays. Equipment used shall be the same equipment that is to be delivered to the site. The factory test setup shall include the following:

Equipment Factory Test

Workstation One of each type

Human Machine Interface

One of each type

Control Panel All control panels

Test Set One of each type

Communication Circuits All equipment shall be connected

Surge Protection Equipment

For power, communications, I/O functions and networks

I/O functions Sufficient to demonstrate the I/O capability and system normal operation

Software Software required for proper operation of the proposed system including application programs and sequences of operation

c. Contractor shall submit operation and maintenance manuals for electrical systems that provide basic data related to design and operation. This shall include:

I. Single line diagram of the “as-built” electrical system.

II. Schematic diagram of electrical control system.

III. Manufacturers’ operating and maintenance manuals on active electrical equipment.

d. Contractor furbished material, equipment and devices shall, as a minimum, meet requirements of UL, where UL standards are established for those items, and requirements of NFPA 70. As well as the following:

I. Conduit and Fittings shall conform to the following:

Rigid Metallic Conduit: Rigid, Threaded Zinc-Coated Steel Conduit NEMA

C80.1, UL 6.

Rigid Nonmetallic Conduit: PVC Type EPC-40 in accordance with NEMA TC 2, UL 651.

Electrical, Zinc-Coated Steel Metallic Tubing (EMT)

UL 797, NEMA C80.3

7. NNSY Responsibilities: Provide the following:

I. Necessary personnel to escort II. Training on specialized Electronic Security Systems (ESS) programs, equipment and associated computer systems (i.e. Legacy).

III. Establish all computer accounts and share drive access through the NNSY Security

Manager and IT Departments.

IV. Alternate computer access tokens to allow access to two separate computers and programs simultaneously.

V. The Refueling Security Branch Head will provide oversight, conflict resolutions, and final decisions on any questionable situations regarding AMP duties and functions.

8. Government Furnished Property: N/A

9. Security Requirements:

a. Defense Biometric Identification System and NAVSEA Badging:

All contractors, with the exception of permanent party (or “seated” contractors with Common Access Cards (CACs)) will be required to obtain a DBIDS card to gain access to NNSY.

Procedure for receiving a DBIDS card:

1. Contractor will complete the SECNAV 5512 form(s) and forward them to their NNSY Sponsor/Contracting Officer’s Representative

(COR).

2. The sponsor will complete the CVS spreadsheet utilizing the information on the completed SECNAV5512 forms and forward all documents to Commander Navy region Mid-Atlantic (CNRMA) for vetting.

3. CNRMA will add the contractor to the “179-Day List” which is utilized by the Pass and ID office to create the DBIDS card.

4. Once on the 179-Day List, the contractor may go to Pass and ID to have their DBIDS card generated.

5. Green NAVSEA access badges can be generated at this point with contractors providing proof of U.S. Citizenship (Birth Certificate/ US Passport).

b. Contractor will need to be escorted to gain access to and while inside of building

CEP-198.

c. Access to Classified Information or Spaces:

All contractors executing this contract are required to have a minimum security clearance of Secret.

All contractors requiring access to classified information, or those spaces containing un-sanitized classified information, shall possess a final security clearance.

In addition to completing the steps above, if the contractor requires access to classified information, spaces, or equipment in accordance with the requirements of the contract, the contracting company’s Facility Security Officer is required to submit a visit request in the Defense Information System for Security (DISS) to Security Management Office (SMO) Code 001816.

The SMO Code(s) of the ship or command the contractor is visiting are not to be utilized.

After receiving a DBIDS card, their visit request, security clearance and access permissions (verified in DISS) are reviewed to ensure they meet the minimum security requirements set forth in the contract. Once verified, the contractor will receive the appropriate NAVSEA access badge.

d. Ability to attain and maintain a red NAVSEA Access Control Badge.

e. Privacy

i. Work under this PWS requires the contractor personnel have access to information protected under the Privacy Act. Privacy Act pertains to the following systems of records: Defense Information Security System, C- Cure 9000 and other related systems used in the Shipyard. Contractor personnel will adhere to the Privacy Act, Title 5 of the U.S. Code, Section 552A and applicable agency rules and regulations; will safeguard all individual privacy records; ensure this data is accessed and maintained in accordance with applicable laws and regulations. See the Department of the Navy Privacy Act website at: http://privacy.navy.mil/. Point of Contact for Privacy Act and Freedom of Information Act (FOIA) is (808) 473- 8000 ext: 2707.

ii. The following Privacy Act clauses will apply for performance of this task:

1. FAR 52.224-1, PRIVACY ACT NOTIFICATION (APR 1984)

2. FAR 52.224-2, PRIVACY ACT (APR 1984)

3. FOIA, FREEDOM OF INFORMATION ACT

iii. If a Personally Identifiable Information (PII) breach results from the contractor’s violation the aforementioned policies, the contractor shall bear all notification costs, call-center support costs, and credit monitoring service costs for all individuals whose PII has been compromised.

f. Controlled Unclassified Information (CUI) Access:

The DoD will provide information to contractors and will identify all information which is Controlled Unclassified Information (CUI) via the contracting vehicle, in whole or part, and will mark such documents, material, or media in accordance with this issuance.

When CUI is generated by non-DoD entities protective measures and dissemination controls, including those directed by relevant law, regulation, or government-wide policy, will be articulated in the contract, grant, or other legal agreement, as appropriate.

DoD contracts must require contractors to monitor CUI for aggregation and compilation based on the potential to generate classified information pursuant to security classification guidance addressing the accumulation of unclassified data or information. DoD contracts require contractors to report the potential classification of aggregated or compiled CUI to a DoD representative.

Contractors, pursuant to mandatory DoD contract provisions, will submit unclassified DoD information for review and approval for release in accordance with the standard DoD Component processes and DoDI 5230.09.

All CUI records must follow the approved mandatory disposition authorities whenever the DoD provides CUI to, or CUI is generated by, non-DoD entities in accordance with Section 1220-1236 of Title 36, CFR, Section 3301a of Title 44, U.S.C., and this issuance.

g. Portable Electronic Devices (PEDs):

A PED is defined as any non-stationary electronic apparatus with singular or multiple capabilities of, but not limited to recording, storing, and/or transmitting data, voice, video, or photo images (e.g., cell phones, laptops, tablets and wearable devices such as fitness bands and smart watches).

1. NAVSEA 04 Ser 04/281 IMPLEMENTATION PLAN FOR ALLOWING

CAMERA-PORTABLE ELECTRONIC DEVICES WITHIN THE

CONTROLLED INDSUTRIAL AREA

2. NAVSEAINST 2200.1A PORTABLE ELECTRONIC DEVICES POLICY

3. SECPROMAN Vol 1 5510.36 Rev E

In accordance with ref (1), personally owned camera enabled PEDs will be authorized inside of the Controlled Industrial Area (CIA) and all Security Islands. Camera enabled PEDs will remain unauthorized within Controlled Nuclear Information Areas (CNIAs), Nuclear Work Areas (NWAs) and Open Storage Areas. All PEDs, camera enabled or not, are still prohibited within NWAs and Open Storage Areas.

The allowance of camera enabled PEDs inside of the CIA and Security Islands does not negate existing photography policies. Unofficial photography, filming of video, or live streaming from the camera-enabled PED remains prohibited within the CIA or any NAVSEA controlled space outside of the CIA. Further, audio recordings (both digitally or magnetically) in NAVSEA spaces is prohibited without the approval of the Code 1120 Security Director.

10. Delivery Terms/Shipping/ Transportation N/A

11. Place of Performance/Delivery Location: TBD

12. Period of Performance (PoP)/ Completion Date/ Delivery Date: TBD

Section D: Contact Information

13. Technical POC: TBD

14. Invoice Certifier: TBD