DISTRO A_A5 51437078_DWG_M1217_REV D.pdf

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08/17/05K. OSMANSON

08/17/05M. DEKKER

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LIST OF MATERIALS

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REVISION HISTORY

SYM BY DATE DATEPC # QTY DESCRIPTION AND SIZE MATERIAL MATERIAL

SPECIFICATION

CONFIGURATION

SPECIFICATION

PANEL REMARKS

1 2 2:1 RATIO ELLIPTICAL HEAD,

16" OD, 1/4" THK MIN

304 ASTM A240 42-A SEE GENERAL NOTE M15

2 1 PLATE, 1/4" THK MIN, 20 1/2" X

ABT 51"

304 ASTM A240 42-A ROLL TO 16" OD

SEE GENERAL NOTE M15

3 1 LAP-JOINT STUB END, 6" NPS 304 ASTM A403 ANSI B16.9 52-C CUT OFF TO 3 1/2" LENGTH

4 1 PIPE, 1" NPS, SCH 40, 32 1/2" LG 304 ASTM A312 ASME B36.10M 48-B, 50-A

5 1 PIPE, 1" NPS, SCH 40, 4" LG 304 ASTM A312 ASME B36.10M 48-B, 50-A

6 1 BACKING FLANGE, 6" NPS 304 ASTM A182 52-C SIZE TO FIT WITH 6" NPS STUB END

AND BLIND FLANGE HOLE SPACING

7 8 BOLT, 3/4"-10UNC X 3 1/4" LG MONEL QQ-N-281 52-C, 45-C

8 16 WASHER, FLAT, 3/4" 300 SERIES 52-C, 45-C

9 8 NUT, 3/4"-10UNC MONEL QQ-N-281 52-C, 45-C

10 2 PLATE 304 ASTM A240 45-C, 42-A

LIFTING LUGS

SHAPE AND THK AS REQUIRED

SEE GENERAL NOTE M13

11 2 PLATE, 3/8" THK, 3 3/4" OD 304 ASTM A240 50-A

12 2 PLATE, 3/8" THK, 3 3/4" OD 304 ASTM A240 50-A

13 1 SCREEN, 3 1/2" OD, 2 3/4" TALL,

.004" SLOT

STAINLESS

STEEL

48-B, 50-A INLET RETENTION ELEMENT

SEE GENERAL NOTE M8

14 1 SCREEN, 3 1/2" OD, 2 3/4" TALL,

.004" SLOT

STAINLESS

STEEL

48-B, 50-A OUTLET RETENTION ELEMENT

SEE GENERAL NOTE M8

15 2 BOLT, 3/8"-16UNC X 4" LG 300 SERIES 50-A

16 2 NUT, 3/8"-16UNC, NYLOCK MONEL QQ-N-281 50-A

17 2 WASHER, FLAT, 3/8" 300 SERIES 50-A

18 1 GASKET, 11" OD, 6 1/8" ID, 1/8" THK BUNA-N 52-A, 52-C SEE GENERAL NOTE M10

19 1 FLANGE, BLIND, 6" NPS, 150# 304 ASTM A182 ASME B16.5 52-C

20 1 HEX HEAD PLUG, SAE STRAIGHT

THREAD , SIZE-20

304 45-C WITH O-RING SEAL

21 4 GASKET, 3 3/4 OD X 3 ID X 1/8 THK SYNTHETIC

RUBBER

HH-P-151

TY 2 OR 4

50-A 2 PLY CLOTH-INSERTED OIL/WATER

RESISTANT

22 1 LABEL PLATE, .040" THK X 10" X 14" VINYL 52-B SCOTCHAL 220 VINYL STICKER

USE BOLD BLOCK LETTERS

23 3 LABEL PLATE .05"THK X 1/2" X 2" 300 SERIES 45-C,54-A,

55-A, 53-A

PHOTO-ETCHED FILLED W/BLACK

24 1 COLLAR, 10 3/4" OD X 1/4" THK X

2 1/4" LG

304 ASTM A240 55-B FABRICATE FROM PIPE

OR FLAT STOCK

25 4 ANGLE, 2" X 2" X 1/4" X 2" LG 304 ASTM A276 55-B

26 2

ADAPTER, SAE STRAIGHT THREAD,

SIZE-12 (MALE) X SIZE-16 (FEMALE) 304 47-A

PARKER NO. 12-16 F50G5,

SEE GENERAL NOTE M16

27 1

ADAPTER, SAE STRAIGHT THREAD,

SIZE-16 (MALE) X SIZE-20 (FEMALE) 304 44-A

PARKER NO. 16-20 F50G5

SEE GENERAL NOTE M16

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GENERAL NOTES

GENERAL NOTES CONTIINUED ON SHEET 4

GENERAL

G1 . THIS DRAWING PROVIDES FABRICATION DETAILS FOR A THREE CUBIC FOOT CAPACITY

DEMINERALIZER. THE DEMINERALIZER IS DESIGNED TO HANDLE WATER AT A MAXIMUM

FLOW RATE OF 10 GALLONS PER MINUTE AND A MAXIMUM TERMPERATURE OF 100

DEGREES FAHRENHEIT. DESIGN PRESSURE IS 150 PSI.

G2 . DEM IN ERAL IZER DES IGN , F ABR ICAT ION AND INSPECT ION SHALL BE IN ACCORDANC E W ITH THE ASME BO I LER AND PRESSURE VES SEL C ODE , S EC T I ON V I I I D IV I S ION 1 , LATEST ED IT ION , EXCEPT AS NOTED ON THI S DRAW ING. THE DEM INERAL IZ ER SHALL

BE C ODE STAMPED W ITH THE CODE “ U” SYMBOL . VES SEL D ES I GN TH I CKNESS

C ORROS ION ALLOWANCE OF 1/ 16” TO BE INCL UDED .

G3 . DEV IAT ION FROM THE REQU IREMENTS OF TH I S DRAW IN G ARE N OT PERM I TTED

W ITHOU T WR ITTEN AU THOR IZAT ION F ROM PUGET SOU ND NAVAL SH IPYARD (PSNS ) .

M ATER IA L

M1 . NO SUBST ITUT ION F OR MATER IAL I N THE DRAWI NG I S AUTHORI ZED W ITHOUT

WR ITTEN AU THOR IZAT ION F ROM PSNS .

M2 . PL ATE W ITH NO . 1 OR F I NER F IN I SH SHALL BE U SED .

M3 . MATER I AL QUANT IT I ES G IV EN ON L I ST OF MATER IALS ARE F OR INF ORMA T I ON ONLY .

THE CONTRACTOR SHALL DETERM I NE AC TUAL QUANT IT I ES REQU IRED .

M4 . WHERE M I L ) SPECS OR STANDARDS ARE NOTED ON TH I S DRAW ING, THE L ATEST

REV I S ION SHALL BE USED UN LESS OTHERW ISE SPEC IF I ED .

M5 . ALL STA INL ESS STEEL P I P ING AND WELDED F I TT I NGS SHALL BE S EAML ESS .

M6 . MATER I ALS FURN I SHED F OR TH I S DRAW ING SHALL BE F REE OF ALL MERC URY

C ON TAM INAT ION DUR ING MAN UFAC TU R ING, TEST ING, AND I N SPEC T I ON. THE

MATER I ALS SHA LL NOT HAVE COME IN D IRECT C ONTA CT W ITH ANY MERCU RY

C ON TA I N ING DEV ICE EMPL OY ING A S INGLE BOUN DARY OF C O NTA I NMENT .

M7 . 2 :1 EL L IPT ICAL HEAD (PC . 1 ) SHALL BE ONE P I ECE SEAM LESS AND F ORMED FROM

PL ATE W ITH A NO . 1 OR F IN ER F I N I SH ON THE INS IDE SURFACE W I TH THE

F OLLOWING D IMENS IONS :

16” O .D .

1/4” TH IC KNESS (M IN I MU M)

M8 . RETENT I ON ELEMENT S (PC . 13 AND 14 ) ARE TO BE J OHNSON SCREENS “ VEE W IRE”

TYPE AN D SHALL CONF ORM TO THE F OLLOWING SPEC IF ICAT IONS :

D IMENS IONS : 3 .5” O .D . MATER IAL : STA INLES S STEEL

PC 13 : INVERTED W IRE CONSTRUCT ION #63 W I RE , #93 RO D

PC 14 : S TANDARD W IRE C ONSTRUC T ION # 63 W IRE , #93 RO D

SL OT S IZE : . 004”

M9 . F OR RETENT ION EL EMENT INSTA LLAT ION NOTE THE FOL LOWING: THE EL EMENT

W ITH THE SMOOTH OUTER SU RF ACE I S THE OUTLET RETENT ION ELEMENT (PC . 1 4 ) .

THE ELEMENT W ITH THE ROU GH OUTER SURF ACE I S THE INL ET RETENT ION

ELEMEN T (PC . 13 ) .

M1 0 . OPT IONA L GASKET MATER IAL SPEC IF IC AT IONS FOR F LANGE GASKET (PC . 18 ) ARE :

M I L )R )6 85 5 , C LASS 1 , GRADE 70 M I L )G )1 14 9 , TYPE 1 , C LASS 2

M I L )PRF )1 149 , TYPE 1 , CL ASS 2 SAE )AMS )R )685 5 , CL ASS 1 , GRADE 60

M1 1 . WEIGH THE COMPLETED, EMPTY DEM IN ERAL I ZER TO AN ACCURACY OF ±2%.

M1 2 . ALL MATER IAL TEST CERT I F I CAT ION REPORTS (E .G . MANUF ACTURER M I LL TEST REPORTS , PHYS IC AL TEST CERT I F I CATE, META LLURG IC AL TEST REPORTS , ETC . )

F OR A LL START ING MATER IAL OF EACH DEM I NERAL IZER COMPONENT SHALL BE

PROV I DED TO PSNS PR IOR TO SH I PMENT . EAC H TEST CERT IF ICAT ION REPORT

SHAL L BE REF EREN CED TO THE C OMPONENT ON THE DEM I NERAL I ZER . C ERT IF I ED

REPORT REQU I RED .

M1 3 . L I F T ING LUG SHAPE A ND TH ICKN ESS A RE TO BE DES IGN ED TO ACC OMMODATE A M IN IMU M NOMI NAL SHACKLE S IZE OF ½” (E .G . CROSBY S )2 09 SHACK LE ) L UGS SHALL BE DES IGNED FOR A 1 0 :1 F ACTOR OF SAF ETY WHEN L IFTED A T THE MAX IMUM GROSS WE IGHT. USE 6 00

LBS AS GROSS WE IGHT . THE 1 0 :1 DES IGN SHALL BE BASED ON Y I ELD STRENGTH OF

WEAKEST MATER I ALS U SED . LU GS SHALL MEET THE DES IGN AND TEST I NG REQU I REMENTS OF ANS I N14 .6 )19 93 . DOCU MENTAT ION AND ENG INEER ING CALCU LAT IONS REQU I RED AND

MU ST BE APPROV ED BY PSNS PR IOR TO START OF FABR ICAT ION .

M1 4 . LABEL PL ATE (DETA I L 5 2 )B ) SHAL L BE SH IPPED W I TH DEM INERAL IZER , BU T NOT ATTAC HED.

M1 5 . 2 :1 ELL IPT IC AL HEAD (PC .1 ) I S SHOWN WITH A 3” STRA IGHT FLAN GE. I F A D I FF ERENT S I Z E STRA IGHT F LANGE I S USED , C HANGE LENGTH OF PC . 2 TO MA INTA IN OVERA LL L EN GTH OF

DEM INERAL IZER .

M1 6 . ADAPTERS PC . 26 AND PC . 27 ARE MOD IF IED AND INSTAL LED TO PROV I DE INTERN AL THREADS AS SPEC IF I ED IN DESCR IPT I ONS . PC . 26 AL SO PROV IDES FL AT SURFA CES TO WH ICH 1” NPS P I PE CAN BE WEL DED . ADAPTERS ARE TO B E MOD IF I ED PER DETA I L S 4 4 )A AND 47 )A . ALTERNAT IVELY THESE A DAPTERS MAY BE ORDERED FROM A D IF FERENT VENDOR

OR MANUF ACTURED PROV I DED THEY MEET THE DES IGN I NTENT OF TH I S DRAW IN G.

FABR IC AT I ON

F 1 . UNLESS OTHERW ISE IND IC ATED , TOL ERANC ES ARE AS FOLL OWS:

D IMEN S ION S UP TO AND INC LU D I NG 12 ” + 1/16”

D IMEN S ION S OVER 1 2” + 1/8 "

ANGU LAR D IMENS I ONS + 1 DEGREE

DR I LLED HOLE D IAMETERS + 0 .0 30”

F 2 . D IMENS IONS U P TO AND IN CLUD ING 72 INCHES ARE SHOWN IN INCHES AND F RACT IONS .

D IMENS IONS GREATER THAN 72 INC HES ARE SHOWN IN F EET , I NCHES AN D F RAC T IONS .

F 3 . WELD SU RF AC E AND ADJ AC ENT MATER I AL SHALL NOT SNAG AND/ OR TEAR A C LEAN ING

CLOTH WHEN W IPED IN ANY D IRECT ION . SEE GENERAL NOTE F 4 .

F 4 . USE A KAMEN W IP I NG MATER I ALS # 125 100% COTTON SHOP TOWEL OR EQUAL TO CHEC K

FOR SURF AC E AND/ OR WELD F IN I SH PER GENERAL NOTES F3 , W5 , AND W8 .

F 5 . EXTER IOR SU RFA CE F IN I SH OF THE TANK SHA LL BE F REE OF M I LL SCALE AND SURF ACE

DEF EC TS .

F 6 . BREAK AL L SHARP EDGES TO A 1 /3 2” CHAMF ER (M IN I MUM) AND REMOVE AL L BURRS AND

WELD SPLATTER.

F 7 . MECHAN IC AL POL I SH ING I S AC CEPTABLE TO OBTA IN REQU IRED SURF ACE F IN I SH .

F 8 . ALL GR IND ING TOOLS C OM I NG IN CON TAC T W ITH STA INLESS STEEL SHALL BE FOR U SE ON STA IN LESS STEEL ONLY. GR IND ING WHEELS SHAL L BE A LUM INUM OX IDE OR S I L ICON

CARB I DE . BRUSHES SHAL L BE STA IN LESS STEEL W IRE .

F 9 . DEM INERAL IZER SHALL NOT BE CONTAM I NATED BY MERC URY OR MERCU RY COMPOUNDS . S EE

GENERAL NOTE M6 .

F 10 . S IM I L AR CONSTRUCT ION DETA I L S AND WELDS ARE TO BE US ED FOR S IM I LAR I TEMS .

F 11 . REMOVE AN D REPA IR L OCAL P I PE SURF ACE DEF EC TS THAT REDUC E THE P IPE WALL BELOW

THE M IN I MU M ALLOWABLE TH ICKNESS SPEC IF I ED IN THE L I ST OF MATER IAL .

F 12 . CENTER PU NCH MARKS SHALL BE WELD REPA I RED AND GROUND F LU SH PR IOR TO

HYDROSTAT I C TEST ING OF THE COMPONENT.

F 13 . A G .A . L . GAGE WELD F I LL ET GAGE (G .A . L . GAGE CO . , STEVENSV I LL E , M ICH IGAN) OR S IM I L AR F I L L ET WELD GAGE SHA LL BE USED TO VER I F Y PROPER F I L LET WELD S IZE .

F 14 . POS I T ION LABEL PLATES TO CLEAR PHYS ICAL OBSTACL ES . L OC AT ION OF LABEL PLA TES

SHOWN I S APPROX I MATE .

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GENERAL NOTES (CONTINUED FROM SHEET 3)

GENERAL NOTES CONTIINUED ON SHEET 5

PA INT ING

P1 . PA INT SHALL NOT CON TA IN LEAD , C HRO MATES , O R OTHER HEA VY METALS .

P2 . PA INT THE L I FT ING LUGS (PC . 10 ) A S S PEC I F I ED BELO W:

PA INT :

TWO COATS (M IN IM UM) :

SHER-LOXANE 800, TWO PART POLYSILOXANE, PER MIL-E-24635

COLOR: I NTERNA T IO NAL ORANGE

P3 . N O DEV IA T ION TO PA INT SCHEDULE I S ALLOWED W ITHO UT PSN S APPROVAL .

WEL DING

W1 . A LL WELD ING (E .G . DEM INERAL IZER HEADS AN D S HELL , P I P IN G PEN ETRAT ION S , A LL WELDED ATTAC HM EN TS TO THE HEADS A ND S HELL ) SHALL BE IN ACC ORDANC E

W ITH ASM E BO ILER AN D PRESS URE VES SEL CO DE, SECT ION V I I I , D IV I S IO N 1 , LA TEST ED IT ION REQU IREM EN TS .

W2 . P I P ING WELDS AND WELDS THAT F ORM THE F LU ID )C ON TA IN ING BOUNDAR IES OF

THE DEM INERAL IZER S HA LL BE FULL PENETRAT ION BUTT WELDS US IN G

C ON SUM ABLE INS ERTS AND AN INERT GAS PURGE . V I SUAL IN SPECT ION S HA LL BE

O N THE F IN AL LAYER ON LY.

W3 . USE LOW C ARBON STA INLESS STEEL F I L LER M ETAL FO R ALL WELD ING PER

GEN ERAL NO TE W1 .

W4 . A LL STRUCTURAL WELD ING SHALL BE IN AC CO RDAN CE W I TH A WS D1 .1 .

W5 . THE IN TER IOR TANK SHELL WELD SURFAC ES ( IN CLUD ING EXTER IO R WELDS ON

IN TERN AL P I PES ) SHALL BE F REE OF WELD SPATTER , SCRATC HES, BURRS , RUST ,

A ND S HALL NO T S NAG AND/O R TEAR A CLEAN ING C LO TH WHEN W IPED IN A NY

D IRECT ION . I N TER IOR WELDS SHALL BE GRO UND FLUS H . EDGES OF WELDS SHALL

BE SM OO THLY BLEN DED W ITH BA SE METAL.

W6 . F OR EXTER IOR WELDS INC LUD IN G DEM IN ERAL IZER SUPPORT , ALL BURRS AND WELD

S PATTER SHALL BE REMOV ED . ALL ROUGH EDGES SHALL BE RO UN DED OR

REMO VED .

W7 . LO NG ITUD INAL SHELL WELDS AS WELL AS C IRC UMFEREN T IAL JO INTS BETWEEN THE

S HELL AND ELL I PT IC AL HEA DS S HA LL BE FULL PEN ETRAT ION W ELDS .

W8 . P I P ING BUTT WELDS SHALL BE FULL PENETRA T IO N AN D SHALL HAVE INTERN AL

S URF ACES THA T ARE SM OO TH AND CREV ICE FREE .

W9 . S EQUENC E THE WELD IN G OF MA TER IALS AS REQU IRED TO M IN IM IZE D I STO RT IO N.

I NSPECT ION

N1 . ALL INS PEC T IO NS F OR DEM INERAL IZER S HELL S HA LL BE IN ACCO RDAN CE W ITH THE REQU IREMENTS O F THE A SME BO I LER AND PRESS URE VES SEL CO DE SECT IO N V I I I , D IV I S ION 1 , LATES T ED IT IO N AND THE F OLLOW ING:

A . V I SUALLY INS PECT THE ROO T AN D CO MPLETED WELDS . V I SUAL IN SPECT IO N

ACC EPTA NC E CR ITER IA I S NO C RAC KS O R INC OM PLETE FUS ION AN D N O UNDERCUT

OR S LAG, WH IC H COULD IN TERF ERE W ITH S UBSEQUENT RAD IO GRAPH IC

INSPEC T IONS .

B . PERF ORM 10 0 PERCENT RAD IOGRAPHY OF ALL C OMPLETED DEM IN ERAL IZ ER SHELL , SHELL TO HEAD , AN D P I P IN G BUTT WELDS . ACC EPTANC E CR ITER IA F OR

RA D IO GRAPH IC INSPECT ION S I S PER ASM E BO I LER AND PRES SURE VES SEL C ODE

SECT ION V I I I , D IV I S ION 1 , LATES T ED IT ION .

C . ALL IN D IC AT IONS DETECTED BY RAD IOGRAPH IC INSPEC T ION SHALL BE C ORREC TED , REMO VED, O R REPA IRED , AS REQU IRED PER THE AS ME BO I LER AND PRESSURE

VES SEL C ODE. THE F I LM INC REM EN TS C ONTA IN ING THE IND ICAT ION (S ) S HA LL BE RE )RAD IO GRAPHED TO VER I FY ABSENC E OF THE IND ICA T I ON( S ) . I N D IC AT ION S

INC LUDE WELD DEFECTS S UCH AS CRA CKS , LA CK O F PENETRAT ION, F I LM

ART I FAC TS , SURFACE DEFECTS AN D OBJECTS INTERF ER ING W ITH PRO PER F I LM

INTERPRETAT ION .

D . ALL RAD IO GRAPH IC F I LM , IN CLUD IN G F I LM THA T SHO WED D EFEC TS WH ICH WERE REPA IRED , A S HOOT IN G SKETC H, A ND A RA D IO GRAPH REV I EW FO RM , SHALL BE

SUBM ITTED TO PS NS FO R REV I EW BY A P SNS EXAM IN ER PR IOR TO HYDRO STAT IC

TEST IN G OF THE TANK PER GEN ERAL NO TE T2 . ALLOW F OR 10 WO RK IN G DAYS ,

START ING UPO N RECE IPT OF F I LM BY PSNS REPRESENTAT IVE , FO R PS NS EXAM INER

TO REV I EW RA D IO GRAPH IC F ILM .

E . ALL DEFECTS OR SUSPECTED DEF ECTS IDENT I F I ED BY THE PSN S EXAM INER S HALL B E

REPA IRED A ND RE )RAD IOGRAPHED AND THE F I LM OF THE REPA IRED AREAS S HALL BE

RE )REV I EWED BY THE PSN S EXA M INER PR IOR TO HYDROS TAT ICALLY TEST ING THE

TA NK .

F . ALL RAD IO GRAPHS DETERM INED BY THE PSN S TES T EXAM INER, TO N OT M EET

TEC HN IQUE REQU IREM EN TS S HALL BE RE )RA D IO GRAPHED.

G . PROV IDE A CO MPLETE SET O F F IN AL RAD IOGRA PH IC F I LM , A SHOO T IN G SKETC H, AND RAD IOGRAPH REV I EW FORMS OF ALL WELD JO IN TS TO PSNS F OR BASEL INE

H I S TOR ICAL INF ORMAT ION .

N2 . WELDS THAT CAN NOT BE RAD IO GRAPH ICA LLY IN SPEC TED DUE TO INTERFEREN CES OR

JO INT DES IGN SHALL BE L IQU ID PENETRANT INSPEC TED PER ASM E BO I LER AND

PRESSURE VESS EL CODE SECT ION V I I I , D IV I S ION 1 , LA TEST ED IT ION . OBTA IN PSN S APPRO VAL PR IOR TO PERF ORM IN G L IQU ID PENETRAN T IN SPEC T IO N. CERT I F I ED REPORT

REQU IRED .

N3 . L IQU ID PEN ETRAN T INS PECT THE W ELDS IDENT I F I ED W ITH A “PT” S YM BOL PER AS ME BO I LER AN D PRESSURE VESSEL CO DE S EC T IO N V I I I , D IV I S ION 1 , LATES T ED IT ION.

CERT I F I ED REPO RT REQU IRED .

N4 . WHEN TH I S N OTE I S REF ERENC ED , V I S UA LLY IN SPECT THE WELD PER NA VSEA TEC HN IC AL PUBL ICAT ION (TP ) T9 074 )A S )G IB )0 10/ 27 1 W I TH ACCEPTAN CE CR ITER IA PER

M I L ) STD )20 35 , C LASS 3 . C ERT I F I ED REPORT REQU IRED .

N5 . WHEN TH I S N OTE I S REF ERENC ED , L IQU ID PEN ETRAN T INS PECT THE WELD PER NA VSEA TP T907 4 )AS )G IB )010/271 W ITH AC CEPTANC E C R ITER IA PER M I L ) STD )2 03 5 , CLA SS 1 .

CERT I F I ED REPO RT REQU IRED .

N6 . WHEN TH I S N OTE I S REF ERENC ED , L IQU ID PEN ETRAN T INS PECT THE WRO UGHT MATER IAL PER NA VSEA TP T90 74 )AS )G IB ) 01 0/2 71 W ITH A CCEPTAN CE C R ITER IA PER

M I L ) STD )20 35 . CERT I F I ED REPORT REQU IRED .

N7 . PS NS RES ERVES THE R IGHT TO IN SPECT THE DEM IN ERAL IZ ER AT AN YT IM E DUR IN G F ABR ICA T IO N AT THE IR OPT IO N. A M IN IMUM OF TWO WORK ING DAYS NOT ICE W ILL BE G IV EN TO THE CO NTRACTO R FO R UNPLANNED V I S I T S BY A PSNS REPRES EN TAT IVE .

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GENERAL NOTES (CONTINUED FROM SHEET 4)

T EST ING

T1 . ALL L IFT ING LUGS SHALL MEET THE REQU IREMENTS OF ANS I N14 .6 )1993 . TH IS

REQU IRES A DROP WEIGHT TEST PER ASTM E 2 08 OR A CHARPY IMPACT TEST PER

ASTM)A )370 A S SPEC IF I F ED IN PARAGRAPH 4 .2 .6 OF ANS I N14 .6 )1993 . THE

ANT IC IPATED MIN IMUM SERV IC E TEMPERATU RE FOR L IFT ING THE D EM INERAL IZER I S

2 0 DEGREES FAHREN HE IT . THEREFORE , T HE N I L DU CT IL ITY TRANS IT ION

TEMPERATU RE SHALL BE A M IN IMUM OF )20 DEGREES FAHRENHE IT . CERT IF I ED

REPORT REQU IRED AND I S TO BE APPROVED BY PSNS PR IOR TO START ING

FABR ICAT ION . THE EXCEPT ION PROV IDED IN U HA )51 (D ) (1 ) BY ASME BO I LER AND

PRESSURE VESSEL CODE FO R PC 10 MATER IAL ( 304 STA INLESS STEEL ) I S NOT

AU THOR IZED TO BE INVOK ED.

T2 . HYD ROSTAT ICALLY TEST THE DEM INERAL IZER AND F I TT INGS PER BPVC STAND ARD S

FOR 30 M INUTES US ING POTAB LE WATER THAT HAS B EEN THROUGH AN 8 0 M ICRON

OR F INER F I LTER . NO LEAKAGE O R PERMANEN T D EFORMAT ION I S ALLOWED . I F

DEFECTS ARE NOTED DU R ING TEST , REPA IR A S REQU IRED AND REPERFORM

HYD ROSTAT IC TEST . CERT I F I ED REPORT REQU IRED .

T3 . AF TER SAT I SFACTORY HYDROSTAT IC TEST OF D EM INERAL IZER, THE DEM INERAL I ZER

SHALL BE D R I ED AND W IPED CLEAN. INTER IOR SURFAC ES AND P IP ING SHALL B E

FREE OF ALL SCALE , F LU X , GREASE , PRESERVAT IVE , O I L , D I RT, F I L IN GS , AND

OTHER F ORE IGN OR LOOSE MATER IAL . L IGHT RUST , SCALE , TARN I SH, OR OTHER

AD HERENT F I LMS I S AC CEPTABLE . ACC EPTABLE RU ST OR SC ALE MUST BE ADHEREN T

AND SHALL NOT EAS ILY F LAKE OFF FROM THE SURFACE. L IGHT DU ST I S

AC CEPTABLE .

T4 . WE IGH COMPLETED DEM INERAL IZER , I NCLU D ING INTERN AL P IP ING AND OTHER

M I SCELLANOUS COMPONENTS AS SOC IATED W ITH THE TANK . CERT IF I ED REPORT

REQU IRED .

T5 . PERFORM A LOAD TEST OF THE L IF T IN G LUGS (PC . 10 )

A . ALL L IFT ING LU GS SHALL BE PULL TESTED AS AN AS SEMBL Y W ITH EACH LUG

RECE IV ING AN APPROX IMATELY EQ UAL LOAD IN G. THE PU LL TEST TOTAL

PULL ING FORCE SHALL BE 150% +5% , )0% OF THE GROSS W E IGHT TO BE

ESTAB L I SHED FOR EACH L I FT IN G LU G. USE 6 00 LBS AS TH E GRO SS WE IGHT OF

THE D EM INERAL IZER TANK . IN STRUMENTAT ION MEASU R IN G THE PU LL SHALL

HAVE AN IND ICAT ION RANGE SU CH THAT THE TEST LOAD W IL L BE W ITH IN 50%

TO 90% OF FULL IN STRU MENTAT ION SCALE. TEST SHALL B E HELD FO R A

M IN IMU M OF 10 M IN UTES ( ) 0 , + 2 M INU TES ) . THE M IN IMU M TEST SHACK LE S I Z E

SHALL B E ½” (CROSBY S )2 09 SHACK LE OR EQU AL ) . THE M AX IMUM SL ING

LENGTH FOR TEST ING SHALL B E 1 0 FEET (O R EQU IVALENT PU LL ANGLE ) AND

ALL S L INGS SHALL BE EQU AL I N LEN GTH. DOC UMENTAT ION OF TEST SHACKLE

S IZE , S L ING LENGTH AND PULL ANGLE I S REQU IRED W ITH CERT IF I ED REPO RT .

B . AFTER PU LL TEST , THE LUGS AND ATTACHMENT WELDS OF THE LUGS TO THE

D EM INERAL I ZER AND THE HEAT AF FECTED ZONE ON THE DEM INERAL IZER

(APPROX IMATELY 1 ” ) SHALL U NDERGO A NON)DESTRU CT IVE TEST . L IQU ID

PENETRANT INSPECT ION SHALL BE IN ACCORANC E W ITH NAV SEA MANU AL T9074 )

AS )G IB )010/271 (D ATED 30 APR I L 1 997 ) W ITH ACCEPTANC E CR ITER IA PER M I L )

STD )2035 A (A ) “ CLASS 1” FOR WELDS AN D HEAT AFFECTED ZONE (B ) “ FORG INS

AND WROUG HT MATE IRALS” FOR THE LU GS THEMSELVES .

C . PR IOR TO TEST IN G, PSNS W I LL REV IEW AND APPROVE THE VENDOR TEST PLAN

AND N DT PROCED URES . ALLOW 10 WORK ING D AYS FOR PSNS REV IEW.

SH IPP ING AND OTH ER INFOR MATION

S1 . CONTACT KATHY OSMANSON AT 36 0 )396 )5169 A M IN IMU M OF 5 WORK ING DAYS

PR IOR TO SH IPMENT .

S 2 . SH IP TO PUGET SOUND NAVAL SH IPYARD & IMF , 1 400 FARR AG UT AVENU E,

BREMERTON, WA 9831 4 )5001 , ATTENT ION: KATHY OSMANS ON, COD E 2380 .2 ,

PHONE 360 )396 )5169

CERT IF ICAT ION AND DOC UMENTAT ION REQU IREMENT S

C1 . C ONTRACTOR SHALL STAMP EACH D EM INERAL I ZER W ITH THE CODE “ U” SYMBOL AS

SPEC IF I ED IN G ENERAL NOTE G2 .

C2 . C ONTRACTOR SHALL PROV ID E THE FOLLOWING WR ITTEN D OCUMENTAT ION FOR EACH

D EM INERAL IZER A M IN IMU M OF 5 WORK ING DAYS PR IOR TO SH I PMENT OF TANKS TO

PSNS , UNLESS OTHERWI SE SPEC IF I ED :

A . DO CUMEN TAT IO N PER U G)1 20 OF THE ASME BO ILER AND PRESSURE VESSEL C OD E, SECT ION V I I I , D IV I S ION 1 .

B . ACTU AL DEM INERAL I ZER WE IG HT PER GEN ERAL NOTE T4 .

C . CERT I F I ED REPORT FOR SAT I SFACTORY HYD ROSTAT IC TEST OF D EM INERAL IZER

AND ASSOC IATED F I TT INGS PER GENERAL NOTE T2 .

D . CERT I F I ED REPORT FOR LOAD TEST OF THE L I FT ING LUGS PER GENERAL NOTE T5 .

E . CERT I F I ED REPORT FOR VT I NSPECT ION OF L IF T ING LUG S (BEFORE AND AF TER

LOAD TEST ) PER GENERAL NOTE N4 .

F . CERT I F I ED REPORT FOR PT INSPECT ION OF L IF T ING LUG AN D L I F T IN G LUG WELD

(BEFORE AND AFTER LOAD TEST ) PER GENERAL NOTE N5 AND N6 .

G . COMPLETE SET OF F IN AL RAD IOGRAPH IC F I LM , SHOOT ING SK ETCH(S ) ,

RAD IOGRAPH REV IEW FORMS , AND LOCATOR MAP CORRECTED TO SHOW ACTU AL

RAD IOGRAPH IC F I LM SHO TS OF ALL F I LM INCREM ENTS PER GENERAL N OTE N1 .

H. PA INT FORMU LAS AND MATER IAL SAFETY DATA SHEETS (MSD S ) FOR PA INT U SED ON

FRAM E AND L I FT LUGS PER GENERAL NOTE P1 .

I . COMPLETE SET OF TEST C ERT IF ICAT ION REPORTS ON ALL MATER IAL U SED TO

FABR ICATE THE TANK. S EE GENERAL NOTE M12 .

J. CERT I FE ID REPORT FOR MATER IAL TEST ING PER GENEARL N OTE T1 .

K. DO CUMEN TAT IO N OF L I FT ING LUG D ES IGN AND VER IF I CAT ION OF 10 :1 SAFETY

FACTOR PER GENERAL NOTE M13 .

L. THE CON TRACTOR SHALL PROV ID E A D RAWING THAT SPEC IF I ES THE SPEC IF I C

MANUFACTUR ING D ETA I L S OF THE D EM INERAL IZER AND AN ACCURATE L I ST OF THE

MATER IAL S OF CONSTRU CT ION AND QU ANT IT I ES USED .

M. CERT I F I ED REPORT FOR L IQU ID PENETRANT PER GENERAL NOTE N3 .

DWG. NO.SIZE

C

TITLE

A

D

M-1217

B

C

D

A

B

C

D

3 FT DEMINERALIZER

48 47 46 45 44 43 42 41

48 47 46 45 44 43 42 41

PLAN 45-C

DEMINERALIZER ASSEMBLY

SCALE: 3"=1'-0"

(42-A)

DETAIL 42-C

RETENTION ELEMENT ALIGNMENT

SCALE: 3"=1'-0"

(48-B)

DETAIL 48-B

RETENTION ELEMENT ASSYMBLY

SCALE: 2"=1'-0"

(42-A)

ELEVATION 42-A

DEMINERALIZER ASSEMBLY

SCALE: 2"=1'-0"

(45-C)

SEE DETAIL 42-C4

5LIFTING LUG

SEE GENERAL

NOTE M13

(TYP 2 PLCS)

TYP

L

SEAM, TYP

NOT REQUIRED TO

MEET DIAMETRICAL

CLEARANCE OF

MIL-STD 22

C SEE DETAIL 52-C

1/8TYP 1/8

SEAM

TYP

1/8 1/8

RETENTION ELEMENT

ASSEMBLY

SEE DETAIL 48-B

39 1/4" +0, -1/2"

SEE DETAIL 55-B

20 1/2"

TYPPT

SEE DETAIL 55-A

SEE DETAIL 54-A

42-A

32 1/2" 4

4"

SEE EXPLODED VIEW 50-A

(TYP 2 PLCS)

1 3/4" 1 3/4"

1 3/4"

INLET

SEE DETAIL 47-A

UPPER RETENTION

ELEMENT

OUTLET

SEE DETAIL 47-A

INSIDE DIMENSION

OF PC 3

LOWER RETENTION

ELEMENT

1 5/8" DIA

1"

REMOVE

DETAIL 47-A

INLET/OUTLET CONNECTION

(45-C)

SIZE 12-16

1/8

1/8

4OR

PT

PT

CJP

PT

DETAIL 44-A

SERVICE CONNECTION

(45-C)

SIZE 16-20

2 1/8" DIA

1"

1/8 1/8

PT

PT

REMOVE

2 3/4" 3 1/4"

23 SEE DETAIL 53-A

SERVICE

SEE DETAIL 44-A

SEE

NOTE M.13

G G

D

DWG. NO.SIZE

C

TITLE

A

D

M-1217

B

C

D

A

B

C

D

3 FT DEMINERALIZER

56 55 54 53 52 51 50 49

56 55 54 53 52 51 50 49

3/4"

1/8"

1/16 1/16

4 5

O 7/16" TYP

O 1 3/8"

O 3 3/4" TYP

O 3" TYP

1/2"

EXPLODED VIEW 50-A

RETENTION ELEMENT

SCALE: 6"=1'-0"

(48-B)

INLET

1/4"1/8"

2"

1/2"

DETAIL 55-A

INLET LABEL PLATE

SCALE: FULL

(45-C)

OUTLET

1/4"1/8"

2"

1/2"

DETAIL 54-A

OUTLET LABEL PLATE

SCALE: FULL

(45-C)

3 CU FT

DEMINERALIZER

DWG. M-####

WT XXX LBS

DETAIL 52-A

GASKET

SCALE: 3"=1'-0"

(52-C)

O 11"

O 6"

O 9 1/2"

O 7/8" TYP

10"

14"

DETAIL 55-C

LABEL PLATE

SEE GENERAL NOTE M14

SCALE: 3"=1'-0"

1" TYP

PT

TYP 8 PLCS

TYP 8 PLCS

TYP 8 PLCS

TYP 8 PLCS

SEE DET 52-A

DETAIL 55-B

BASE SUPPORT

SCALE: 3"=1'-0"

(42-A)

1" TYP

7/8" TYP

DETAIL 52-C

HEAD ASSEMBLY

SCALE: 3"=1'-0"

(18-A)

25 TYP

5/8" DRILL THRU TYP

1/8

1/8 TYP

3/16" TYP

13 OR 14

SERVICE

1/4"1/8"

2"

1/2"

DETAIL 53-A

SERVICE LABEL PLATE

SCALE: FULL

(45-C)