DF-1000-5103.pdf
PDF 409 KB Posted
- Attached to
- Nitronic 50 stainless steel forgings
- Solicitation number
- BZ-2026-02
- Issued by
-
Department of Energy
About this file
This is a technical engineering drawing for a TFD (Test Facility Dipole) End Plate Lead component designed and released by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, designated DF-1000-5103 Revision A, provides detailed specifications for manufacturing a stainless steel component (SSTL_NITRONIC_50) with an estimated mass of 570.636 kilograms and overall dimensions of approximately 832mm x 678mm x 512mm. The component features multiple machined surfaces with specific tolerance requirements (X: ±1.0mm, .X: ±0.5mm, .XX: ±0.1mm), radii specifications including R155.30mm and R60.00mm, counter-bore details, and threaded holes including 4X 1.125" (1-1/8-12) UNF and 6X 0.5" (1/2-13) UNC specifications.
Manufacturing requirements include adherence to ASME Y14.5M-2009 dimensioning and tolerancing standards, ASME Y14.36M surface texture specifications calling for 1.6 micrometers finish on machined surfaces, edge breaking between 0.25mm to 0.75mm chamfer or radius, burr removal, and direct CNC manufacturing per Y14-41-2003 using Pro/Engineer parametric solid models. The drawing was released January 22, 2025, and includes assembly views and detailed sectional views (Detail A and Detail B at various scales) to support manufacturing and quality assurance processes. This document is LBNL intellectual property provided on a confidential basis and subject to return on demand.
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Other files
| File | Type | Posted |
|---|---|---|
| RFI BZ-2026-25 Response Doc.docx | DOCX document | |
| RFI BZ-2026-02.pdf | ||
| DF-1000-8853.pdf |
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Text version
7 6
6 5
5 4
4 3
3 2
B
A
D D
C C
A
C R E O
P a r a m e t r i c
>>>LBNL:DRAWING:FORMAT:001<<<
C
A
B
D
(469.20)
(350.00)
(81.00)
350.00
212.00
512.00
4X 84.00 +1.00 0
678.00
50.80
R25.40
60.00
300.00
130.00
250.00 +4.00 0
R34.00
42.00
R155.30 TYP
(71.36)
COUNTER BORE LENGTH
R60.00
832.00
55.00
120.00
469.20
(181.40)
171.00
89.00
R15.00 TYP
106.55
158.00
505.00
400.00
156.00
83.32
1.5 A B C
2.0 A B C
0.5
0.5 A
0.1
X Y W Z
1.5 A B C
0.1
1.5 A B C
ITEM WEIGHT: 570.636 SURFACE TREATMENT: NA
NOTES:MAT 1: SSTL_NITRONIC_50
D W G
N O
R E V
S H
D F
A
THIS DRAWING IS THE PROPERTY OF ERNEST ORLANDO LAWRENCE BERKELEY NATIONAL LABORATORY (LBNL) AND ANYTHING PRODUCED FROM THESE DRAWINGS IS SUBJECT TO LBNL'S INTELLECTUAL PROPERTY RIGHTS. THIS DRAWING IS LOANED ON A CONFIDENTIAL BASIS SUBJECT TO RETURN ON DEMAND AND NOTHING HEREIN MAY BE REPRODUCED, USED OR DISCLOSED
IN WHOLE OR PART WITHOUT PRIOR WRITTEN PERMISSION OF LBNL.
Jan 22 2025 9:31:08 AM PSTRELEASED AT darbelaezRELEASED BY
Jan 21 2025 9:29:54 AM PSTCHECKED AT jrudeirosfernandez,gvalloneCHECKED BY
Norris, RyanAUTHOR
BASELINE RELEASE
CHANGE DESCRIPTION (SEE LBNL PDM FOR REV HISTORY)
ERNEST ORLANDO LAWRENCE
BERKELEY NATIONAL LABORATORY
UNIVERSITY OF CALIFORNIA
PROJECT NAME UNLESS OTHERWISE SPECIFIED
HIGH FIELD TEST
FACILITY DIPOLE
ESTIMATED MASS
570.636 KG
TOLERANCE
X. 1.0 .X 0.5 .XX 0.1
FRACTIONS: -/--
ANGLES: 1.0
MACH. SURFS.: 3.2um or better
REFERENCE
-THREADS ARE CLASS G or H
-BREAK EDGES 0.5 MAX, ON
MACHINED WORK
-REMOVE BURRS, WELD SPLATTER
& LOOSE SCALE
HFTFD - ENGINEERING DESIGN
DRAWING UNITSDRW REF DOC
mm-kg-s EG-1000-0923
STRUCTURETHIRD ANGLE SCALE
TFD END PLATE LEAD1:4
PRINT NOT TO SCALE
REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE
ADF-1000-5103ReleasedDF01021 OF 1D
NOTES:
102. APPLICABLE STANDARDS AND SPECIFICATIONS:
ASME Y14.5M-2009, DIMENSIONING AND TOLERANCING
ASME Y14.38, ABBREVIATIONS AND ACRONYMS
ASME Y14.36M, SURFACE TEXTURE SYMBOLS
ANSI/ AWS A2.4, STANDARD SYMBOLS FOR WELDING
103. 1.6 [63] FINISH ALL MACHINED SURFACES PER ASME Y14.36M,
SURFACE TEXTURE.
104. REMOVE ALL BURRS AND BREAK EDGES 0.25 [.010]
TO 0.75 [.030] CHAMFER OR RADIUS. RADII
MUST MAKE A SMOOTH TRANSITION WITH ADJACENT SURFACES.
108. MANUFACTURE PART PER Y14-41-2003,
DIRECT CNC MANUFACTURING OF LBNL PROTOTYPE HARDWARE
USING PRO/ENGINEER PARAMETRIC SOLID MODELS.
112. ALL DIMENSIONS ARE IN MILLIMETERS (mm).
6. FOR ALL UNSPECIFIED SURFACES APPLY A TOLERANCE OF
CL
CL
CL SYM
SYM
SYM
SYM
SEE DETAIL B
ROUND EDGES
1MM MIN RADIUS SECTION A-A
W
Z
SEE DETAIL A
( ACROSS THIS PARTIAL SURFACE)
4X
1.125(1-1/8-12) - 2B UNF THRU
38.575 72.360
ROUND EDGES
1MM MIN RADIUS
SYM
X
Y
6X
0.500(1/2-13) UNC - 2B
MIN THREAD DEPTH 25.7
SCALE 1:5
DETAIL A
SCALE 1:2
DETAIL B
SCALE 1:2
| Sheet 1 |
| Views |
| new_view_6 |
| new_view_2 |
| right_3 |
| right_4 |
| top_5 |
| A |
| left_10 |
| B |
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