D3167001_P964_V3_Specifications_CDC.pdf
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- Solicitation number
- W912ER21R0001
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This document summarizes a federal contract solicitation for construction services. The U.S. Army Corps of Engineers Engineering District Middle East is seeking to construct shore-to-ship utility systems at Naval Support Activity Bahrain to support forward deployed U.S. naval vessels. Specifically, the project involves building hotel service stations along the waterfront for utility connections to ships, an electrical distribution system and generators, an addition to an existing utility building to accommodate additional water treatment equipment and storage, and a storage facility for utility equipment and components. The solicitation number is W912ER21R0001 and is referred to as Amendment 0003 - Construction of P-964 Shore to Ship Utilities, Bahrain. The requirement is for design-bid-build construction services to develop adequately sized utility infrastructure including electrical, water, sewer, and fuel systems that can service U.S. naval ships deployed or visiting Bahrain.
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Request for Proposal
W912ER21R0001
Specifications for
P964 Shore to Ship Utilities
Naval Support Activity (NSA), Bahrain
Volume 3 Divisions 23 - 46
US Army Corps of Engineers
Middle East District
THIS PAGE INTENTIONALLY LEFT BLANK
'-"II
I.a.I US Army Corps of Engineers
Request for Proposal
W912ER21R0001
Specification Stamp Page for
P964 Shore to Ship Utilities
Naval Support Activity (NSA), Bahrain
14 SEPT 2020
Regis. No. 081469
Middle East District
THIS PAGE INTENTIONALLY LEFT BLANK
P-964 - Bahrain Shore to Ship Utilities
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 15 00.12 10 SUPPLEMENTARY REQUIREMENTS
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 17.12 10 COST-LOADED NETWORK ANALYSIS SCHEDULES (NAS)
01 33 00 SUBMITTAL PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 METRIC MEASUREMENTS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.12 10 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 24.00 20 FACILITY ELECTRONIC OPERATION AND MAINTENANCE SUPPORT
INFORMATION (eOMSI)
01 80 10 SUMMARY OF WORK FOR P964 WATER TREATMENT EQUIPMENT
EXPANSION
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 49 00 GLASS FIBER REINFORCED CONCRETE (GFRC)
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 11 13 BITUMINOUS DAMPPROOFING
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 54 19 POLYVINYL-CHLORIDE ROOFING
PROJECT TABLE OF CONTENTS Page 1
VOLUME 1 OF 2
CHARETM
Underline
07 55 00 PROTECTED MEMBRANE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 33 23 OVERHEAD COILING DOORS
08 71 00 DOOR HARDWARE
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 65 30 RESILIENT WALL BASE AND ACCESSORIES
09 67 23 RESINOUS FLOORING
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
DIVISION 10 - SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 56 29.16 25 PALLET STORAGE RACKS
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 20 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.19 SEISMIC BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 35 19.00 20 INDUSTRIAL VENTILATION AND EXHAUST
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED WATER PIPING SYSTEMS
PROJECT TABLE OF CONTENTS Page 2
VOLUME 2 OF 2
CHARETM
Underline
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.21 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS FIRE,
LIFE, SAFETY
25 05 11.23 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
UTILITY MONITORING CONTROL SYSTEM (UMCS) TO INCLUDE HVAC
25 05 11.26 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
UTILITY CONTROL SYSTEMS GENERATOR CONTROL PANEL FOR
BACKUP GENERATOR; WATER TREATMENT PLC'S AND OPERATOR
INTERFACE TERMINAL AND ELECTRICAL SUBSTATION PLC'S
25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 33 DOCKSIDE POWER CONNECTION STATIONS
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 11 16 SECONDARY UNIT SUBSTATIONS
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
26 12 23 STATIC FREQUENCY CONVERTER TRANSFORMERS
26 13 00 SF6/HIGH-FIREPOINT FLUIDS INSULATED PAD-MOUNTED SWITCHGEAR
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 LOW-VOLTAGE SWITCHGEAR
26 27 14.00 20 ELECTRICITY METERING
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 32 13.00 20 SINGLE OPERATION GENERATOR SETS
26 35 43 STATIC FREQUENCY CONVERTERS (SFCS)
26 35 53 STATIC FREQUENCY CONVERTER (SFC) HOUSE
26 36 23.00 20 AUTOMATIC TRANSFER SWITCHES
26 51 00 INTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 63.00 20 ANALOG/ADDRESSABLE INTERIOR FIRE ALARM SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 23 19.01 DEWATERING
31 42 00 SHAFT EXCAVATION AND SUPPORT
31 50 00 STEEL CASING PIPE
31 60 00 INSTALLATION OF CARRIER PIPE IN STEEL CASING
31 63 29 DRILLED CONCRETE PIERS
31 74 28 BACKFILL GROUTING
31 79 13 MICROTUNNELING
31 80 00 GEOTECHNICAL INSTRUMENTATION
PROJECT TABLE OF CONTENTS Page 3
32 01 16.71 COLD MILLING ASPHALT PAVING
32 11 23 AGGREGATE BASE COURSES
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 13 73 COMPRESSION JOINT SEALS FOR CONCRETE PAVEMENTS
32 16 15 CONCRETE BLOCK PAVEMENTS
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 32 16 PACKAGED UTILITY WASTEWATER PUMPING STATIONS
33 32 17 OILY WASTE / WASTE OIL LIFT STATIONS
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 45 01 VERTICAL PUMPS, AXIAL-FLOW AND MIXED-FLOW IMPELLER-TYPE
DIVISION 46 - WATER AND WASTEWATER EQUIPMENT
46 61 00 FILTRATION EQUIPMENT
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
APPENDIX
Base Exterior Architectural Plan
DIVISION 32 - EXTERIOR IMPROVEMENTS
P-964 - Bahrain Shore to Ship Utilities 474976
SECTION 22 00 00
PLUMBING, GENERAL PURPOSE
11/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI 1010 (2002) Self-Contained, Mechanically Refrigerated Drinking-Water Coolers
AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE)
ASSE 1001 (2016) Performance Requirements for Atmospheric Type Vacuum Breakers
ASSE 1003 (2009) Performance Requirements for Water Pressure Reducing Valves for Domestic Water Distribution Systems - (ANSI approved 2010)
ASSE 1010 (2004) Performance Requirements for Water Hammer Arresters (ANSI approved 2004)
ASSE 1011 (2004; Errata 2004) Performance Requirements for Hose Connection Vacuum Breakers (ANSI approved 2004)
ASSE 1012 (2009) Performance Requirements for Backflow Preventer with an Intermediate Atmospheric Vent - (ANSI approved 2009)
ASSE 1013 (2011) Performance Requirements for Reduced Pressure Principle Backflow Preventers and Reduced Pressure Fire Protection Principle Backflow Preventers - (ANSI approved 2010)
ASSE 1019 (2011; R 2016) Performance Requirements for Wall Hydrant with Backflow Protection and Freeze Resistance
ASSE 1020 (2004; Errata 2004; Errata 2004) Performance Requirements for Pressure Vacuum Breaker Assembly (ANSI Approved 2004)
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA 10084 (2017) Standard Methods for the Examination of Water and Wastewater
SECTION 22 00 00 Page 1
AWWA B300 (2010; Addenda 2011) Hypochlorites
AWWA B301 (2010) Liquid Chlorine
AWWA C651 (2014) Standard for Disinfecting Water Mains
AWWA C652 (2011) Disinfection of Water-Storage Facilities
AWWA C700 (2015) Cold-Water Meters - Displacement Type, Metal Alloy Main Case
AWWA C701 (2015) Cold-Water Meters - Turbine Type for Customer Service
AMERICAN WELDING SOCIETY (AWS)
AWS A5.8/A5.8M (2011; Amendment 2012) Specification for Filler Metals for Brazing and Braze Welding
AWS B2.2/B2.2M (2016) Specification for Brazing Procedure and Performance Qualification
ASME INTERNATIONAL (ASME)
ASME A112.1.2 (2012; R 2017) Air Gaps in Plumbing Systems (For Plumbing Fixtures and Water-Connected Receptors)
ASME A112.6.1M (1997; R 2017) Floor Affixed Supports for Off-the-Floor Plumbing Fixtures for Public Use
ASME A112.6.3 (2016) Standard for Floor and Trench Drains
ASME A112.19.2/CSA B45.1 (2018; ERTA 2018) Standard for Vitreous China Plumbing Fixtures and Hydraulic Requirements for Water Closets and Urinals
ASME A112.36.2M (1991; R 2017) Cleanouts
ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)
ASME B16.5 (2017) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.18 (2018) Cast Copper Alloy Solder Joint Pressure Fittings
ASME B16.21 (2016) Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.22 (2013) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ASME B16.5 (2017) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard
SECTION 22 00 00 Page 2
ASME B16.50 (2013) Wrought Copper and Copper Alloy Braze-Joint Pressure Fittings
ASME B31.5 (2016) Refrigeration Piping and Heat Transfer Components
ASME B40.100 (2013) Pressure Gauges and Gauge Attachments
ASTM INTERNATIONAL (ASTM)
ASTM A105/A105M (2014) Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A193/A193M (2017) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose Applications
ASTM A515/A515M (2017) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-Temperature Service
ASTM A516/A516M (2017) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate-and Lower-Temperature Service
ASTM A888 (2018) Standard Specification for Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications
ASTM B32 (2008; R 2014) Standard Specification for Solder Metal
ASTM B813 (2016) Standard Specification for Liquid and Paste Fluxes for Soldering of Copper and Copper Alloy Tube
ASTM B88 (2016) Standard Specification for Seamless Copper Water Tube
ASTM B88M (2018) Standard Specification for Seamless Copper Water Tube (Metric)
ASTM C564 (2014) Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D2564 (2012) Standard Specification for Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Piping Systems
ASTM D2665 (2014) Standard Specification for
SECTION 22 00 00 Page 3
Poly(Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings
ASTM D2822/D2822M (2005; R 2011; E 2011) Standard Specification for Asphalt Roof Cement, Asbestos-Containing
ASTM D2855 (2015) Standard Practice for Making Solvent-Cemented Joints with Poly(Vinyl Chloride) (PVC) Pipe and Fittings
ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals
ASTM D3212 (2007; R 2013) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals
ASTM F1760 (2016) Standard Specification for Coextruded Poly(Vinyl Chloride) (PVC) Non-Pressure Plastic Pipe Having Reprocessed-Recycled Content
ASTM F477 (2014) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
ASTM F891 (2016) Standard Specification for Coextruded Poly (Vinyl Chloride) (PVC) Plastic Pipe with a Cellular Core
CAST IRON SOIL PIPE INSTITUTE (CISPI)
CISPI 301 (2012) Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications
CISPI 310 (2012) Coupling for Use in Connection with Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications
COPPER DEVELOPMENT ASSOCIATION (CDA)
CDA A4015 (2016; 14/17) Copper Tube Handbook
INTERNATIONAL CODE COUNCIL (ICC)
ICC A117.1 COMM (2017) Standard And Commentary Accessible and Usable Buildings and Facilities
ICC IPC (2018) International Plumbing Code
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z358.1 (2014) American National Standard for Emergency Eyewash and Shower Equipment
SECTION 22 00 00 Page 4
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends
MSS SP-25 (2013) Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation
MSS SP-80 (2013) Bronze Gate, Globe, Angle and Check Valves
MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends
NSF INTERNATIONAL (NSF)
NSF 372 (2016) Drinking Water System Components - Lead Content
NSF/ANSI 14 (2018) Plastics Piping System Components and Related Materials
NSF/ANSI 60 (2017) Drinking Water Treatment Chemicals
- Health Effects
NSF/ANSI 61 (2017) Drinking Water System Components - Health Effects
PLUMBING AND DRAINAGE INSTITUTE (PDI)
PDI WH 201 (2010) Water Hammer Arresters Standard
U.S. DEPARTMENT OF ENERGY (DOE)
Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
PL 93-523 (1974; A 1999) Safe Drinking Water Act
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 141.80 National Primary Drinking Water Regulations; Control of Lead and Copper;
General Requirements
UNDERWRITERS LABORATORIES (UL)
UL 499 (2014; Reprint Feb 2016) UL Standard for Safety Electric Heating Appliances
SECTION 22 00 00 Page 5
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Disinfection/Commissioning Plan; G M/R
SD-03 Product Data
Fixtures
List of installed fixtures with manufacturer, model, and flow rate.
Flush Valve Water Closets
Wall Hung Lavatories
Energy Star Label for Wheelchair Electric Water Cooler
WaterSense Label for Flush Valve Water Closet
Backflow Prevention Assemblies
Water Heaters
SD-06 Test Reports
Tests, Flushing and Disinfection; G M
Test reports in booklet form showing all field tests performed to adjust each component and all field tests performed to prove compliance with the specified performance criteria, completion and testing of the installed system. Each test report shall indicate the final position of controls.
Test of Backflow Prevention Assemblies; G M
Certification of proper operation shall be as accomplished in accordance with state regulations by an individual certified by the state to perform such tests. If no state requirement exists, the Contractor shall have the manufacturer's representative test the device, to ensure the unit is properly installed and performing as intended. The Contractor shall provide written documentation of the tests performed and signed by the individual performing the tests.
SD-07 Certificates
Materials and Equipment
Where equipment is specified to conform to requirements of the ASME Boiler and Pressure Vessel Code, the design, fabrication, and installation shall conform to the code.
SECTION 22 00 00 Page 6
Materials
Certification of compliance with NSF/ANSI requirements for plumbing materials.
Bolts
Written certification by the bolt manufacturer that the bolts furnished comply with the specified requirements.
Solder Material
Certification of lead content of solder materials
Solder Flux
Certification of lead content of solder flux
Asbestos Prohibition
SD-10 Operation and Maintenance Data
Plumbing System; G R
Submit in accordance with Section 01 78 23 OPERATION AND
MAINTENANCE DATA.
1.3 STANDARD PRODUCTS
Specified materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacture of such products.
Specified equipment shall essentially duplicate equipment that has performed satisfactorily at least two years prior to bid opening.
Standard products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period.
1.3.1 Alternative Qualifications
Products having less than a two-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.
1.3.2 Service Support
The equipment items shall be supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications. These service organizations shall be reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
SECTION 22 00 00 Page 7
1.3.3 Manufacturer's Nameplate
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.3.4 Modification of References
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer.
1.3.4.1 Definitions
For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word "should" shall be interpreted as "shall." Reference to the "code official" shall be interpreted to mean the "Contracting Officer." For Navy owned property, references to the "owner" shall be interpreted to mean the "Contracting Officer." For leased facilities, references to the "owner" shall be interpreted to mean the "lessor." References to the "permit holder" shall be interpreted to mean the "Contractor."
1.3.4.2 Administrative Interpretations
For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, shall be applied appropriately by the Contracting Officer as authorized by his administrative cognizance and the FAR.
1.4 DELIVERY, STORAGE, AND HANDLING
Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace damaged or defective items.
1.5 REGULATORY REQUIREMENTS
Unless otherwise required herein, plumbing work shall be in accordance with ICC IPC .
1.6 PROJECT/SITE CONDITIONS
The Contractor shall become familiar with details of the work, verify dimensions in the field, and advise the Contracting Officer of any discrepancy before performing any work.
1.7 ACCESSIBILITY OF EQUIPMENT
Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, SECTION 22 00 00 Page 8 expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.
PART 2 PRODUCTS
2.1 MATERIALS
Pipe schedules shall be selected based on service requirements. Pipe fittings shall be compatible with the applicable pipe materials. Plastic pipe, fittings, and solvent cement shall meet NSF/ANSI 14 , NSF/ANSI 60 and NSF/ANSI 61 and shall be NSF listed for the service intended. Material or equipment containing a weighted average of greater than 0.2 percent lead in solder or 8.0 percent lead in pipes and fittings shall not be used in any potable water system intended for human consumption, and shall be certified in accordance with NSF/ANSI 61 , Annex G or NSF 372 . In line devices such as water meters, building valves, check valves, meter stops, valves, fittings and back flow preventers shall comply with PL 93-523 and NSF/ANSI 61 , Section 8. End point devices such as lavatory faucets, supply stops used to dispense water for drinking must meet the requirements of NSF/ANSI 61 , Section 9. Hubless cast-iron soil pipe shall not be installed underground or under concrete floor slabs. All plastic pipe and fittings shall be from the same manufacturer.
2.1.1 Asbestos Prohibition
Asbestos must not be a component of any sealant, adhesive, or other pipe joining materials. Submit certification proving the asbestos free nature of all materials.
2.1.2 Pipe Joint Materials
Cast-iron soil pipe shall not be used underground. Solder containing lead shall not be used with copper pipe. Cast iron soil pipe and fittings shall be marked with the collective trademark of the Cast Iron Soil Institute. Joints and gasket materials shall conform to the following:
a. Coupling for Cast-Iron Pipe: For hubless type: CISPI 310
b. Flange Gaskets: Gaskets shall be made of non-asbestos material in accordance with ASME B16.21 . Gaskets shall be flat, 1.6 mm thick, and contain Aramid fibers bonded with Styrene Butadiene Rubber (SBR) or Nitro Butadiene Rubber (NBR). Gaskets shall be the full face or self centering flat ring type. Gaskets used for hydrocarbon service shall be bonded with NBR.
c. Brazing Material: Brazing material shall conform to AWS A5.8/A5.8M , BCuP-5.
d. Brazing Flux: Flux shall be in paste or liquid form appropriate for use with brazing material. Flux shall be as follows: lead-free; have a 100 percent flushable residue; contain slightly acidic reagents;
contain potassium borides; and contain fluorides.
e. Solder Material: Solder metal shall conform to ASTM B32. Materials manufactured OCONUS must be tested for compliance.
f. Solder Flux: Flux shall be liquid form, non-corrosive, and conform to ASTM B813, Standard Test 1. Materials manufactured OCONUS must be tested for compliance.
SECTION 22 00 00 Page 9
g. PTFE Tape: PTFE Tape, for use with Threaded Metal Pipe.
h. Rubber Gaskets for Cast-Iron Soil-Pipe and Fittings (hubless type):
ASTM C564.
i. Flexible Elastomeric Seals: ASTM D3139, ASTM D3212 or ASTM F477.
j. Plastic Solvent Cement for PVC Plastic Pipe: ASTM D2564 and ASTM D2855.
k. Flanged fittings including, but not limited to, flanges, bolts, nuts and bolt patterns shall be in accordance with ASME B16.5 class 150 and shall have the manufacturer's trademark affixed in accordance with MSS SP-25 . Flange material shall conform to ASTM A105/A105M . Blind flange material shall conform to ASTM A516/A516M cold service and ASTM A515/A515M for hot service. Bolts shall be high strength or intermediate strength with material conforming to ASTM A193/A193M .
l. Copper tubing shall conform to ASTM B88M, Type K, L or M.
2.1.3 Miscellaneous Materials
Miscellaneous materials shall conform to the following:
a. Water Hammer Arrester: PDI WH 201 .
b. Asphalt Roof Cement: ASTM D2822/D2822M .
c. Supports for Off-The-Floor Plumbing Fixtures: ASME A112.6.1M .
d. Metallic Cleanouts: ASME A112.36.2M .
e. Plumbing Fixture Setting Compound: A preformed flexible ring seal molded from hydrocarbon wax material. The seal material shall be nonvolatile nonasphaltic and contain germicide and provide watertight, gastight, odorproof and verminproof properties.
f. Hypochlorites: AWWA B300.
g. Liquid Chlorine: AWWA B301.
h. Gauges - Pressure and Vacuum Indicating Dial Type - Elastic Element:
ASME B40.100 .
2.1.4 Pipe Insulation Material
Insulation shall be as specified in Section 23 07 00 THERMAL INSULATION
FOR MECHANICAL SYSTEMS.
2.2 PIPE HANGERS, INSERTS, AND SUPPORTS
Pipe hangers, inserts, and supports shall conform to MSS SP-58 .
2.3 VALVES
Valves shall be provided on supplies to equipment and fixtures. Valves 65 mm and smaller shall be bronze with threaded bodies for pipe and solder-type connections for tubing . Pressure ratings shall be based upon the application. Valves shall conform to the following standards:
SECTION 22 00 00 Page 10
Description Standard
Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends
MSS SP-110
Bronze Gate, Globe, Angle, and Check Valves MSS SP-80
Water Pressure Reducing Valves ASSE 1003
2.3.1 Wall Faucets
Wall faucets with vacuum-breaker backflow preventer shall be brass with 20 mm male inlet threads, hexagon shoulder, and 20 mm hose connection.
Faucet handle shall be securely attached to stem.
2.3.2 Wall Hydrants
ASSE 1019 with vacuum-breaker backflow preventer shall have a nickel-brass or nickel-bronze wall plate or flange with nozzle and detachable key handle. A brass or bronze valve with coupling and union elbow having metal-to-metal seat shall be provided. Valve rod and seat washer shall be removable through the face of the hydrant. The hydrant shall have 20 mm exposed hose thread on spout and 20 mm male pipe thread on inlet.
2.4 FIXTURES
Each fixture and piece of equipment requiring connections to the drainage system, except grease interceptors, shall be equipped with a trap.
2.4.1 Flush Valve Water Closets
ASME A112.19.2/CSA B45.1 , white vitreous china, siphon jet, elongated bowl, wall mounted, wall outlet. Top of toilet seat height above floor shall be 432 to 483 mm, except 432 to 483 mm. Provide wax bowl ring including plastic sleeve. Provide white solid plastic elongated open-front seat.
Water flushing volume of the water closet and flush valve combination shall not exceed 4.85 liters per flush. Water closets must meet the EPA WaterSense product definition specified in http://www.epa.gov/watersense/partners/product_program_specs.html and must be EPA WaterSense labeled products. Provide data identifying WaterSense label for flush valve water closet.
Provide large diameter flush valve including angle control-stop valve, vacuum breaker, tail pieces, slip nuts, and wall plates; exposed to view components shall be chromium-plated or polished stainless steel. Flush valves shall be nonhold-open type. Provide solenoid-activated flush valves including electrical-operated light-beam-sensor to energize the solenoid. Mount flush valves not less than 279 mm above the fixture.
Mounted height of flush valve shall not interfere with the hand rail in ADA stalls.
2.4.2 Wall Hung Lavatories
ASME A112.19.2/CSA B45.1 , white vitreous china, straight back type, SECTION 22 00 00 Page 11 minimum dimensions of 483 mm, wide by 432 mm front to rear, with supply openings for use with top mounted centerset faucets, and openings for concealed arm carrier installation. Provide aerator with faucet. Provide ASME A112.6.1M concealed chair carriers with vertical steel pipe supports and concealed arms for the lavatory. Mount lavatory with the front rim 864 mm above floor and with 737 mm minimum clearance from bottom of the front rim to floor. Provide top mounted washerless centerset lavatory faucets.
2.4.3 Precast Terrazzo Mop Sinks
Terrazzo shall be made of marble chips cast in white portland cement to produce 25 mPa minimum compressive strength 7 days after casting. Provide floor or wall outlet copper alloy body drain cast integral with terrazzo, with polished stainless steel strainers.
2.4.4 Wheelchair Drinking Water cooler
AHRI 1010 , wall-mounted dual-height bubbler style with ASME A112.6.1M concealed chair carrier, air-cooled condensing unit, 5 mL per second minimum capacity, stainless steel splash receptor, and all stainless steel cabinet, with 686 mm minimum knee clearance from front bottom of unit to floor and 914 mm maximum spout height above floor and bottle filler.
Bubblers shall also be controlled by push levers, by push bars, or touch pads one on each side or one on front and both sides of the cabinet.
Provide electric water cooler that is Energy Star labeled. Provide data identifying Energy Star label for wheelchair electric water cooler.
2.4.5 Emergency Eyewash and Shower
ANSI/ISEA Z358.1 , floor supported free standing unit. Provide deluge shower head, stay-open ball valve operated by pull rod and ring or triangular handle. Provide eyewash and stay-open ball valve operated by foot treadle or push handle. Provide packaged, UL listed, alarm system;
including an amber strobe lamp, horn with externally adjustable loudness and horn silencing switch, mounting hardware, and waterflow service within NEMA Type 7 or 9 enclosures.
2.5 BACKFLOW PREVENTERS
Backflow prevention devices must be approved by the State or local regulatory agencies. If there is no State or local regulatory agency requirements, the backflow prevention devices must be listed by the Foundation for Cross-Connection Control & Hydraulic Research, or any other approved testing laboratory having equivalent capabilities for both laboratory and field evaluation of backflow prevention devices and assemblies.
Reduced pressure principle assemblies, double check valve assemblies, atmospheric (nonpressure) type vacuum breakers, and pressure type vacuum breakers shall meet the above requirements.
Backflow preventers with intermediate atmospheric vent shall conform to ASSE 1012 . Reduced pressure principle backflow preventers shall conform to ASSE 1013 . Hose connection vacuum breakers shall conform to ASSE 1011 .
Pipe applied atmospheric type vacuum breakers shall conform to ASSE 1001 .
Pressure vacuum breaker assembly shall conform to ASSE 1020 . Air gaps in plumbing systems shall conform to ASME A112.1.2 .
SECTION 22 00 00 Page 12
2.6 DRAINS
2.6.1 Floor and Shower Drains
Floor and shower drains shall consist of a galvanized body, integral seepage pan, and adjustable perforated or slotted chromium-plated bronze, nickel-bronze, or nickel-brass strainer, consisting of grate and threaded collar. Floor drains shall be cast iron except where metallic waterproofing membrane is installed. Drains shall be of double drainage pattern for embedding in the floor construction. The seepage pan shall have weep holes or channels for drainage to the drainpipe. The strainer shall be adjustable to floor thickness. A clamping device for attaching flashing or waterproofing membrane to the seepage pan without damaging the flashing or waterproofing membrane shall be provided when required.
Drains shall be provided with threaded connection. Between the drain outlet and waste pipe, a neoprene rubber gasket conforming to ASTM C564 may be installed, provided that the drain is specifically designed for the rubber gasket compression type joint. Floor and shower drains shall conform to ASME A112.6.3 .
2.6.2 Floor Sinks
Floor sinks shall be circular, with 300 mm nominal overall width or diameter and 250 mm nominal overall depth. Floor sink shall have an acid-resistant enamel interior finish with cast-iron body, aluminum sediment bucket, and perforated grate of cast iron. The outlet pipe size shall be of the same size as the connecting pipe.
2.6.3 Pit Drains
Pit drains shall consist of a body, integral seepage pan, and nontilting perforated or slotted grate. Drains shall be of double drainage pattern suitable for embedding in the floor construction. The seepage pan shall have weep holes or channels for drainage to the drain pipe. Membrane or flashing clamping device shall be provided when required. Drains shall be cast iron with manufacturer's standard coating. Drains shall be circular and provided with bottom outlet suitable for inside caulked connection, unless otherwise indicated. Drains shall be provided with separate cast-iron "P" traps, unless otherwise indicated.
2.6.4 Sight Drains
Sight drains shall consist of body, integral seepage pan, and adjustable strainer with perforated or slotted grate and funnel extension. The strainer shall have a threaded collar to permit adjustment to floor thickness. Drains shall be of double drainage pattern suitable for embedding in the floor construction. A clamping device for attaching flashing or waterproofing membrane to the seepage pan without damaging the flashing or membrane shall be provided for other than concrete construction. Drains shall have a galvanized heavy cast-iron body and seepage pan and chromium-plated bronze, nickel-bronze, or nickel-brass strainer and funnel combination. Drains shall be provided with threaded connection and with a separate cast-iron "P" trap, unless otherwise indicated. Drains shall be circular, unless otherwise indicated. The funnel shall be securely mounted over an opening in the center of the strainer. Minimum dimensions shall be as follows:
Area of strainer and collar: 0.023 square meters
SECTION 22 00 00 Page 13
Height of funnel: 95 mm
Diameter of lower portion: 50 mm of funnel
Diameter of upper portion: 100 mm of funnel
2.7 DOMESTIC WATER SERVICE METER
Cold water meters 50 mm and smaller shall be positive displacement type conforming to AWWA C700. Cold water meters 64 mm and larger shall be turbine type conforming to AWWA C701. Meter register may be round or straight reading type.
Meters must be connected to the base wide energy and utility monitoring and control system (if this system exists) using the installation's advanced metering protocols.
2.8 MISCELLANEOUS PIPING ITEMS
2.8.1 Escutcheon Plates
Provide one piece or split hinge metal plates for piping entering floors, walls, and ceilings in exposed spaces. Provide chromium-plated on copper alloy plates or polished stainless steel finish in finished spaces.
Provide paint finish on plates in unfinished spaces.
2.8.2 Pipe Sleeves
Provide where piping passes entirely through walls, ceilings, roofs, and floors. Sleeves are not required where supply drain, waste, and vent (DWV) piping passes through concrete floor slabs located on grade, except where penetrating a membrane waterproof floor.
2.8.2.1 Sleeves in Masonry and Concrete
Provide steel pipe sleeves or schedule 40 PVC plastic pipe sleeves.
Sleeves are not required where drain, waste, and vent (DWV) piping passes through concrete floor slabs located on grade. Core drilling of masonry and concrete may be provided in lieu of pipe sleeves when cavities in the core-drilled hole are completely grouted smooth.
2.8.2.2 Sleeves Not in Masonry and Concrete
Provide 26 gage galvanized steel sheet or PVC plastic pipe sleeves.
2.8.3 Pipe Hangers (Supports)
Provide MSS SP-58 Type 1 with adjustable type steel support rods, except as specified or indicated otherwise. Attach to steel joists with Type 19 or 23 clamps and retaining straps. Attach to Steel W or S beams with Type 21, 28, 29, or 30 clamps. Attach to steel angles and vertical web steel channels with Type 20 clamp with beam clamp channel adapter. Attach to horizontal web steel channel and wood with drilled hole on centerline and double nut and washer. Attach to concrete with Type 18 insert or drilled expansion anchor. Provide Type 40 insulation protection shield for insulated piping.
SECTION 22 00 00 Page 14
2.8.4 Nameplates
Provide 3.2 mm thick melamine laminated plastic nameplates, black matte finish with white center core, for equipment, gages, thermometers, and valves; valves in supplies to faucets will not require nameplates.
Accurately align lettering and engrave minimum of 6.4 mm high normal block lettering into the white core. Minimum size of nameplates shall be 25 by 63 mm. Key nameplates to a chart and schedule for each system. Frame charts and schedules under glass and place where directed near each system. Furnish two copies of each chart and schedule.
2.9 Electric Instantaneous Water Heaters (Tankless)
UL 499 and UL listed flow switch activated, tankless electric instantaneous water heater for wall mounting. Units for domestic service shall be limited to 40.5 degrees C discharge temperature.
Heaters serving emergency shower fixtures shall meet the requirements of ANSI/ISEA Z358.1 tepid water without external mixing devices. NEMA 4 enclosure shall include integral non-fused disconnect switch. Field replaceable heating elements shall modulate input electrical power automatically and limit discharge temperature to 32 degrees C with control of +/- 0.5 degrees C. Unit shall include an operator display with built-in diagnostics.
PART 3 EXECUTION
3.1 GENERAL INSTALLATION REQUIREMENTS
The plumbing system shall be installed complete with necessary fixtures, fittings, traps, valves, and accessories. Water and drainage piping shall be extended 1.5 m outside the building, unless otherwise indicated. A port ball valve shall be installed on the water service line inside the building approximately 150 mm above the floor from point of entry. Piping shall be connected to the exterior service lines or capped or plugged if the exterior service is not in place. Sewer and water pipes shall be laid in separate trenches, except when otherwise shown. Exterior underground utilities shall be at least 300 mm below the finish grade or as indicated on the drawings. If trenches are closed or the pipes are otherwise covered before being connected to the service lines, the location of the end of each plumbing utility shall be marked with a stake or other acceptable means. Valves shall be installed with control no lower than the valve body.
3.1.1 Water Pipe, Fittings, and Connections
3.1.1.1 Utilities
The piping shall be extended to fixtures and outlets. The cold-water piping system shall be arranged and installed to permit draining. The supply line to each item of equipment or fixture, except faucets, flush valves, or other control valves which are supplied with integral stops, shall be equipped with a shutoff valve to enable isolation of the item for repair and maintenance without interfering with operation of other equipment or fixtures. Supply piping to fixtures, faucets, hydrants and flushing devices shall be anchored to prevent movement.
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3.1.1.2 Cutting and Repairing
The work shall be carefully laid out in advance, and unnecessary cutting of construction shall be avoided. Damage to building, piping, wiring, or equipment as a result of cutting shall be repaired by mechanics skilled in the trade involved.
3.1.1.3 Protection of Fixtures, Materials, and Equipment
Pipe openings shall be closed with caps or plugs during installation.
Fixtures and equipment shall be tightly covered and protected against dirt, water, chemicals, and mechanical injury. Upon completion of the work, the fixtures, materials, and equipment shall be thoroughly cleaned, adjusted, and operated.
3.1.1.4 Mains, Branches, and Runouts
Piping shall be installed as indicated. Pipe shall be accurately cut and worked into place without springing or forcing. Structural portions of the building shall not be weakened. Aboveground piping shall run parallel with the lines of the building, unless otherwise indicated. Branch pipes from service lines may be taken from top, bottom, or side of main, using crossover fittings required by structural or installation conditions.
Supply pipes, valves, and fittings shall be kept a sufficient distance from other work and other services to permit not less than 12 mm between finished covering on the different services. Bare and insulated water lines shall not bear directly against building structural elements so as to transmit sound to the structure or to prevent flexible movement of the lines. Water pipe shall not be buried in or under floors unless specifically indicated or approved. Changes in pipe sizes shall be made with reducing fittings. Use of bushings will not be permitted except for use in situations in which standard factory fabricated components are furnished to accommodate specific accepted installation practice. Change in direction shall be made with fittings.
3.1.1.5 Expansion and Contraction of Piping
Allowance shall be made throughout for expansion and contraction of water pipe. Risers shall be securely anchored as required to force expansion to loops. Branch connections from risers shall be made with ample swing or offset to avoid undue strain on fittings or short pipe lengths.
Horizontal runs of pipe over 15 m in length shall be anchored to the wall or the supporting construction about midway on the run to force expansion, evenly divided, toward the ends. Sufficient flexibility shall be provided on branch runouts from mains and risers to provide for expansion and contraction of piping. Flexibility shall be provided by installing one or more turns in the line so that piping will spring enough to allow for expansion without straining.
3.1.1.6 Commercial-Type Water Hammer Arresters
Commercial-type water hammer arresters shall be provided on cold-water supplies and shall be located as generally indicated, with precise location and sizing to be in accordance with PDI WH 201 . Commercial-type water hammer arresters shall conform to ASSE 1010 . Vertical capped pipe columns will not be permitted.
SECTION 22 00 00 Page 16
3.1.2 Joints
Installation of pipe and fittings shall be made in accordance with the manufacturer's recommendations. Mitering of joints for elbows and notching of straight runs of pipe for tees will not be permitted. Joints shall be made up with fittings of compatible material and made for the specific purpose intended.
3.1.2.1 Threaded
Threaded joints shall have American Standard taper pipe threads conforming to ASME B1.20.1 . Only male pipe threads shall be coated with graphite or with an approved graphite compound, or with an inert filler and oil, or shall have a polytetrafluoroethylene tape applied.
3.1.2.2 Unions and Flanges
Unions, flanges and mechanical couplings shall not be concealed in walls, ceilings, or partitions. Unions shall be used on pipe sizes 65 mm and smaller.
3.1.2.3 Cast Iron Soil, Waste and Vent Pipe
Hubless gasketed clamp joints for soil, waste and vent piping shall be installed per the manufacturer's recommendations.
3.1.2.4 Copper Tube and Pipe
a. Brazed. Brazed joints shall be made in conformance with AWS B2.2/B2.2M , ASME B16.50 , and CDA A4015 with flux and are acceptable for all pipe sizes. Copper to copper joints shall include the use of copper-phosphorus or copper-phosphorus-silver brazing metal without flux. Brazing of dissimilar metals (copper to bronze or brass) shall include the use of flux with either a copper-phosphorus, copper-phosphorus-silver or a silver brazing filler metal.
b. Soldered. Soldered joints shall be made with flux and are only acceptable for piping 50 mm and smaller. Soldered joints shall conform to ASME B31.5 and CDA A4015.
3.1.2.5 Plastic Pipe
PVC pipe shall have joints made with solvent cement, or mated flanged.
3.1.3 Dissimilar Pipe Materials
Connections between ferrous and non-ferrous copper water pipe shall be made with dielectric unions or flange waterways. Dielectric waterways shall have temperature and pressure rating equal to or greater than that specified for the connecting piping. Waterways shall have metal connections on both ends suited to match connecting piping. Dielectric waterways shall be internally lined with an insulator specifically designed to prevent current flow between dissimilar metals. Dielectric flanges shall meet the performance requirements described herein for dielectric waterways. Connecting joints between plastic and metallic pipe shall be made with transition fitting for the specific purpose.
SECTION 22 00 00 Page 17
3.1.4 Corrosion Protection for Buried Pipe and Fittings
Cast iron pipe, fittings, and joints shall have a protective coating.
3.1.5 Pipe Sleeves and Flashing
Pipe sleeves shall be furnished and set in their proper and permanent location.
3.1.5.1 Sleeve Requirements
Unless indicated otherwise, provide pipe sleeves meeting the following requirements:
Secure sleeves in position and location during construction. Provide sleeves of sufficient length to pass through entire thickness of walls, ceilings, roofs, and floors.
A modular mechanical type sealing assembly may be installed in lieu of a waterproofing clamping flange and caulking and sealing of annular space between pipe and sleeve. The seals shall consist of interlocking synthetic rubber links shaped to continuously fill the annular space between the pipe and sleeve using galvanized steel bolts, nuts, and pressure plates. The links shall be loosely assembled with bolts to form a continuous rubber belt around the pipe with a pressure plate under each bolt head and each nut. After the seal assembly is properly positioned in the sleeve, tightening of the bolt shall cause the rubber sealing elements to expand and provide a watertight seal between the pipe and the sleeve.
Each seal assembly shall be sized as recommended by the manufacturer to fit the pipe and sleeve involved.
Sleeves shall not be installed in structural members, except where indicated or approved. Rectangular and square openings shall be as detailed. Each sleeve shall extend through its respective floor, or roof, and shall be cut flush with each surface, except for special circumstances. Pipe sleeves passing through floors in wet areas such as mechanical equipment rooms, and other plumbing fixture areas shall extend a minimum of 100 mm above the finished floor.
Unless otherwise indicated, sleeves shall be of a size to provide a minimum of 25 mm clearance between bare pipe or insulation and inside of sleeve or between insulation and inside of sleeve. Sleeves in bearing walls and concrete slab on grade floors shall be steel pipe or cast-iron pipe. Sleeves in nonbearing walls or ceilings may be steel pipe, cast-iron pipe, galvanized sheet metal with lock-type longitudinal seam, or plastic.
Except as otherwise specified, the annular space between pipe and sleeve, or between jacket over insulation and sleeve, shall be sealed as indicated with sealants conforming to ASTM C920 and with a primer, backstop material and surface preparation as specified in Section 07 92 00 JOINT SEALANTS.
The annular space between pipe and sleeve, between bare insulation and sleeve or between jacket over insulation and sleeve shall not be sealed for interior walls which are not designated as fire rated.
Sleeves through below-grade walls in contact with earth shall be recessed 12 mm from wall surfaces on both sides. Annular space between pipe and sleeve shall be filled with backing material and sealants in the joint between the pipe and concrete wall as specified above. Sealant selected
SECTION 22 00 00 Page 18 for the earth side of the wall shall be compatible with dampproofing/waterproofing materials that are to be applied over the joint sealant.
3.1.5.2 Flashing Requirements
Pipes passing through pitched roofs shall be flashed, using lead or copper flashing, with an adjustable integral flange of adequate size to extend not less than 200 mm from the pipe in all directions and lapped into the roofing to provide a watertight seal. The annular space between the flashing and the bare pipe or between the flashing and the metal-jacket-covered insulation shall be sealed as indicated. Flashing for dry vents shall be turned down into the pipe to form a waterproof joint. Pipes, up to and including 250 mm in diameter, passing through roof or floor waterproofing membrane may be installed through a cast-iron sleeve with caulking recess, anchor lugs, flashing-clamp device, and pressure ring with brass bolts. Flashing shield shall be fitted into the sleeve clamping device. Pipes passing through wall waterproofing membrane shall be sleeved as described above. A waterproofing clamping flange shall be installed.
3.1.5.3 Optional Counterflashing
Instead of turning the flashing down into a dry vent pipe, or caulking and sealing the annular space between the pipe and flashing or metal-jacket-covered insulation and flashing, counterflashing may be accomplished by utilizing the following:
a. A standard roof coupling for threaded pipe up to 150 mm in diameter.
b. A tack-welded or banded-metal rain shield around the pipe.
3.1.5.4 Pipe Penetrations of Slab on Grade Floors
Where pipes, fixture drains, floor drains, cleanouts or similar items penetrate slab on grade floors, except at penetrations of floors with waterproofing membrane as specified in paragraphs FLASHING REQUIREMENTS and WATERPROOFING, a groove 6 to 13 mm wide by 6 to 10 mm deep shall be formed around the pipe, fitting or drain. The groove shall be filled with a sealant as specified in Section 07 92 00 JOINT SEALANTS.
3.1.5.5 Pipe Penetrations
Provide sealants for all pipe penetrations. All pipe penetrations shall be sealed to prevent infiltration of air, insects, and vermin.
3.1.6 Supports
3.1.6.1 General
Hangers used to support piping 50 mm and larger shall be fabricated to permit adequate adjustment after erection while…
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