D1-Attachment 6 - Ballistic Panels Systems.pdf

United States Marine Corps

Bullet Resistant Cubicle

System 1: L-Shape Installation Manual

Attachment 6 - Ballistic Panels Dated: February 2022 starleana.brown Cross-Out

United States Marine Corps Ballistic Panel Cubicle Installation Manual

Table of Contents

1 Safety and Precautions

1.1 Component Weight

1.2 Composite Dust and Fibers

1.3 Other Safety Precautions

2 Required for Assembly

2.1 Hardware

2.2 Aluminum Components

2.3 Ballistic Panels

2.4 Tackable Panels

3 Left or Right Hand Configuration

3.1 Defining the Configuration

4 Assembly

4.1 The Return Wall

4.2 Right-Handed Flat Wall

4.3 Left Handed Flat Wall

4.4 Wall Connection

4.5 Tackable Panel Installation

Attachment 6 - Ballistic Panels Dated: February 2022

United States Marine Corps Bullet Resistant Cubicle Installation Manual

1 Safety and Precautions

1.1 Component Weight

This cubicle systems contains ballistic panels that may weigh up to 180lb. It is mandatory that a two-person lift shall be used to maneuver the ballistic panels. A back brace is highly recommended to prevent injury.

1.2 Composite Dust and Fibers

This cubicle system contains ballistic panels made from a composite fiberglass material. In the event that one needs to move or touch a panel, gloves should be worn to prevent any fibers from entering the skin.

1.3 Other Safety Precautions

It is recommended that when installing this system to take the following safety precautions:

Safety Glasses Long Sleeve Shirt Steel Toe Shoes Pants

2 Required for Assembly

2.1 Hardware

3.00” Connecting Screw

BRC-01-010SCR-110000-030

Quantity: 24

2.50” Connecting Screw

BRC-01-010SCR-110000-025

Quantity: 4

1.50” Binding Post

BRC-01-010SCR-100000-015

Quantity: 4

0.50” Binding Post

BRC-01-010SCR-100000-005

Quantity: 24

1.50” Plastic Spacer

BRC-01-010SPC-100375-000

Quantity: 24

2.2 Aluminum Components

Foot

BRC-01-010FRM-200000-42F

Quantity: 1

Outside Corner Trim

BRC-01-010FRM-300TRM-C05

Quantity: 1

Inside Corner Trim

BRC-01-010FRM-300TRM-C02

Quantity: 1

LH 100” Trim

BRC-01-010FRM-31LTRM-100

Quantity: 1

RH 100” Trim

BRC-01-010FRM-30LTRM-100

Quantity: 1

48” Trim

BRC-01-010FRM-300TRM-048

Quantity: 2

LH 36” Trim

BRC-01-010FRM-31LTRM-036

Quantity: 1

RH 36” Trim

BRC-01-010FRM-30LTRM-036

Quantity: 1

2.3 Ballistic Panels

34-1 Ballistic Panel

BRC-01-010PNL-300BRS-341

Quantity: 1

34-2 Ballistic Panel

BRC-01-010PNL-300BRS-342

Quantity: 1

36-1 Ballistic Panel

BRC-01-010PNL-300BRS-361

Quantity: 1

36-2 Ballistic Panel

BRC-01-010PNL-300BRS-362

Quantity: 1

2.4 Tackable Panels

Tackable Panels are identified by their blue fabric appearance. The back of each panel contains an identification number that corresponds to its part number

36-1 Tackable Panel

BRC-01-010PNL-305JMS-036

Quantity:1

36-2 Tackable Panel

BRC-01-010PNL-305JMS-136

Quantity:1

100-1 Tackable Panel

BRC-01-010PNL-305JMS-099

Quantity:1

100-2 Tackable Panel

BRC-01-010PNL-305JMS-103

Quantity:1

3 Left or Right Hand Configuration

3.1 Defining the Configuration

Your new Bullet Resistant Cubicle System can be configured in many ways. The first step in determining the correct configuration is to choose a left or right handed return wall. The orientation of the wall is taken from the position of the user while at their desk.

3.1.1 Right-Hand Configuration

A right-hand configuration places the return wall on the right side of the user while they are seated at their desk. When viewing the system from the top, the return wall can also be seen on the right. Note that the foot used to support the system is always on the outside.

3.1.2 Left-Hand Configuration

A left-hand configuration places the return wall on the left side of the user while they are seated at their desk. When viewing the system from the top, the return wall can also be seen on the left. Note that the foot used to support the system is always on the outside.

4 Assembly

4.1 The Return Wall

The return wall is the first step in assembling System One. Depending on the desired Left or

Right-Hand configuration, follow one of the assembly processes below. It will be noticed that the method of determining orientation is the location of the top and bottom trim pieces. They can be used interchangeably top or bottom.

4.1.1 Right-Hand Return Wall

Start the assembly process from the bottom and work your way up. The diagram below shows the order in which components should be assembled together. All hardware should be finger tightened during installation. Once the system has been completely assembled, use tools for final tightening.

Step 1

Lay RH trim down on a flat surface.

Step 2

Insert the 36-1 ballistic panel on top of the bottom trim piece. Note the orientation of the panel to the inside of the trim and location of the holes in the panel. Hardware should be installed as component are assembled. A plastic spacer is used whenever there is no ballistic panel overlap.

Step 3

Attach the 48” trim to the corresponding side of the panel, inserting hardware in the open holes along the trim.

Step 4

Attach the LH 36” trim to the top of the panel, inserting hardware in the open holes along the trim.

4.1.2 Left-Hand Return Wall

Start the assembly process from the bottom and work your way up. The diagram below shows the order in which components should be assembled together. All hardware should be finger tightened during installation. Once the system has been completely assembled, use tools for final tightening.

Step 1

Lay LH trim down on a flat surface.

Insert the ballistic panel on top of the bottom trim piece. Note the orientation of the panel to the inside of the trim and location of the holes in the panel. Hardware should be installed as component are assembled. A plastic spacer is used whenever there is no ballistic panel overlap.

Attach the 48” trim to the corresponding side of the panel, inserting hardware in the open holes along the trim.

Step 4

Attach the LH 36” trim to the top of the panel, inserting hardware in the open holes along the

STOP AND VERIFY

ASSEMBLY IS IN THE

CORRECT

ORIENTATION BEFORE

CONTINUING

4.2 Right-Handed Flat Wall

The assembly process of the flat wall is similar to that of the return wall. Start from the bottom and work your way up. It will be noticed that the method of determining orientation of the flat wall is the location of the top and bottom trim pieces. They can be used interchangeably top or bottom. All hardware should be finger tightened during installation.

Once the system has been completely assembled, use tools for final tightening.

Step 1

Insert the middle 36-2 ballistic panel on top of the LH 100” trim piece. The panel should be against the back wall of the trim as shown.

Insert the hardware as shown below. Use the shorter 2.5” screws and longer 1.5” binding posts on all points of attachment for the foot.

Insert ballistic panels 34-1 and 34-2 in the orientation and position shown below. For safety reasons, one panel should be installed and then secured at a time. Use the shorter 2.5” screws and longer 1.5” binding post on all points of attachment for the foot. All other locations along the trim receive the longer 3.00” screw and 0.5” binding post.

Step 3

Attach the remaining trim pieces as shown below. Use panel spacers and hardware where required. At this point in the build, only 3.00” screws and 0.50” binding posts remain. Spacers are not used where panels overlap at the top of the system. You will notice extra holes along the top trim piece. This is to allow the system to be used in the alternate Left-Handed configuration.

4.3 Left Handed Flat Wall

The assembly process for a left-hand wall is the same as its right-handed counterpart (refer to section 4.2). The difference is the location of the top and bottom trim pieces. Start from the bottom and work your way up. All hardware should be finger tightened during installation.

Once the system has been completely assembled, use tools for final tightening.

Step 1

Insert the middle 36-2 ballistic panel on top of the LH 100” trim piece. The panel should be against the back wall of the trim as shown.

Insert the hardware as shown below. Use the shorter 2.5” screws and longer 1.5” binding post on all points of attachment for the foot.

Insert ballistic panels 34-1 and 34-2 in the orientation and position shown below. For safety reasons, one panel should be installed and then secured at a time. Use the shorter 2.5” screws and longer 1.5” binding post on all points of attachment for the foot. All other locations along the trim receive the longer 3.00” screw and 0.5” binding post.

Step 3

Attach the remaining trim pieces as shown below. Use panel spacers and hardware where required. At this point in the build, only 3.00” screws and 0.50” binding posts remain. Spacers are not used where panels overlap at the top of the system. You will notice extra holes along the top trim piece. This is to allow the system to be used in the alternate Right-Handed configuration.

4.4 Wall Connection

Connecting the return wall to the flat wall is the same process for both left and right-handed configurations. The pictures below are a representation of a right-handed configuration.

With the flat wall already in the desired installation location, it is time to bring the return wall to the proper connection point, which can be seen in the below figure.

The corner trims are the last components to go on. The larger angle goes to the outside while the small angle is on the inside. 3.00” screws and 0.50” binding posts are used to attached the

3.00” Screws go on the outside of the trim.

0.50” Binding posts go on the inside of the trim.

Spacers go where there exists a gap in the trim to the ballistic panel and locations can be seen below.

Outside Inside

4.5 Tackable Panel Installation

Apply the hook tape along the blue highlighted areas below. The tape should be on far edge

(closest to the outside of the system) of the large angle trim. Do not cover hardware with hook tape. Cut the tape before the head of a screw or binding post and continue after.

Attach the panels in the locations shown below, making sure all edges are attached flush to the trim.

INSTALLATION COMPLETE

System 2: Long Straight Installation Manual

1 Safety and Precautions

1.1 Component Weight

1.2 Composite Dust and Fibers

1.3 Other Safety Precautions

2 Required for Assembly

2.1 Hardware

2.2 Aluminum Components

2.3 Ballistic Panels

2.4 Tackable Panels

3 Assembly

3.1 Foot Removal and Flush Wall Installation

3.2 Tackable Panel Installation

1.1 Component Weight

This cubicle systems contains ballistic panels that may weigh up to 180lb. It is mandatory that a two-person lift shall be used to maneuver the ballistic panels. A back brace is highly recommended to prevent injury.

1.2 Composite Dust and Fibers

This cubicle system contains ballistic panels made from a composite fiberglass material. In the event that one needs to move or touch a panel, gloves should be worn to prevent any fibers from entering the skin.

1.3 Other Safety Precautions

It is recommended that when installing this system to take the following safety precautions:

2.1 Hardware

3.00” Connecting Screw

BRC-01-010SCR-110000-030

Quantity: 10

2.50” Connecting Screw

BRC-01-010SCR-110000-025

Quantity: 4

1.50” Binding Post

BRC-01-010SCR-100000-015

Quantity: 4

0.50” Binding Post

BRC-01-010SCR-100000-005

Quantity: 10

1.50” Plastic Spacer

BRC-01-010SPC-100375-000

Quantity: 12

Foot

BRC-01-010FRM-200000-42F

Quantity: 2

84” Trim Top

BRC-01-010FRM-300TRM-T84

Quantity: 1

84” Trim Bottom

BRC-01-010FRM-300TRM-B84

Quantity: 1

48” Trim

BRC-01-010FRM-300TRM-048

Quantity: 2

030 Ballistic Panel

BRC-01-010PNL-300BRS-030

Quantity: 2

028 Ballistic Panel

BRC-01-010PNL-300BRS-028

Quantity: 1

2.4 Tackable Panels

Tackable Panels are identified by their blue fabric appearance. The back of each panel contains an identification number that corresponds to its part number

084 Tackable Panel

BRC-01-010PNL-305JMS-084

Quantity:2

3 Assembly All hardware should be finger tightened during installation. Once the system has been completely assembled, it is okay to use tools for final tightening.

Step 1

Insert the middle 28” ballistic panel on top of the 84” bottom trim piece. The panel should be against the back wall of the trim as shown. Attach a foot on both ends of the trim. Aligning the holes of the foot with the trim.

Insert the hardware as shown below. Use the shorter 2.5” bolts and longer 1.5” binding post on all points of attachment for the feet.

Insert two 30” ballistic panels in the orientation and position shown below. For safety reasons, one panel should be installed and then secured at a time. Use the shorter 2.5” bolts and longer 1.5” binding post on all points of attachment for the feet. All other locations along the trim receive the longer 3.00” bolt, 0.5” binding post, and a spacer (where required).

Attach the remaining trim pieces as shown below. Use panel spacers and hardware where required. At this point in the build, only 3.00” bolts and 0.50” binding posts remain. Spacers are not used where panels overlap at the top of the system.

3.1 Foot Removal and Flush Wall Installation

If it is desired to mount the system against a wall, a foot must be removed. It is recommended to keep at least one foot on at all times. To remove a foot, simply remove hardware and place extra foot in a safe storage location. Attach remaining foot back to the system using included hardware.

3.2 Tackable Panel Installation

Apply the hook tape along the blue highlighted areas on the trim below. Do not fold the tape over hardware. Cut the tape before the head of a bolt or binding post and continue after.

Apply to both sides of the system.

Attach the panels in the locations shown below, making sure all edges are attached flush to the trim.

System 3: Short Straight Installation Manual

1 Safety and Precautions

1.1 Component Weight

1.2 Composite Dust and Fibers

1.3 Other Safety Precautions

2 Required for Assembly

2.1 Hardware

2.2 Aluminum Components

2.3 Ballistic Panels

2.4 Tackable Panels

3 Assembly

3.1 Foot Removal and Flush Wall Installation

3.2 Tackable Panel Installation

1.1 Component Weight

This cubicle systems contains ballistic panels that may weigh up to 180lb. It is mandatory that a two-person lift shall be used to maneuver the ballistic panels. A back brace is highly recommended to prevent injury.

1.2 Composite Dust and Fibers

This cubicle system contains ballistic panels made from a composite fiberglass material. In the event that one needs to move or touch a panel, gloves should be worn to prevent any fibers from entering the skin.

1.3 Other Safety Precautions

It is recommended that when installing this system to take the following safety precautions:

2.1 Hardware

3.00” Connecting Screw

BRC-01-010SCR-110000-030

Quantity: 9

2.50” Connecting Screw

BRC-01-010SCR-110000-025

Quantity: 4

1.50” Binding Post

BRC-01-010SCR-100000-015

Quantity: 4

0.50” Binding Post

BRC-01-010SCR-100000-005

Quantity: 9

1.50” Plastic Spacer

BRC-01-010SPC-100375-000

Quantity: 12

Foot

BRC-01-010FRM-200000-42F

Quantity: 2

72” Trim Top

BRC-01-010FRM-300TRM-T72

Quantity: 1

72” Trim Bottom

BRC-01-010FRM-300TRM-B72

Quantity: 1

40” Trim

BRC-01-010FRM-300TRM-040

Quantity: 2

037 Ballistic Panel

BRC-01-010PNL-300BRS-037

Quantity: 2

2.4 Tackable Panels

Tackable Panels are identified by their blue fabric appearance. The back of each panel contains an identification number that corresponds to its part number

072 Tackable Panel

BRC-01-010PNL-305JMS-072

Quantity:2

3 Assembly All hardware should be finger tightened during installation. Once the system has been completely assembled, it is okay to use tools for final tightening.

Step 1

Insert a 37” ballistic panel on top of the 72” bottom trim piece. The panel is shown against the front edge of the trim but can be positioned on the back edge as well. Since there are only two ballistic panels in this system, the method of staggering the panel is up to the installation technician. Two feet should be installed at the same time as the first panel to allow to stable installation.

Insert the hardware as shown below. Use the shorter 2.5” screws and longer 1.5” binding post on all points of attachment for the feet.

Insert the second 37” ballistic panel in the orientation and position shown below. Use the remaining shorter 2.5” screws and longer 1.5” binding posts on all points of attachment for the feet. All other locations along the trim receive the longer 3.00” screw, 0.5” binding post, and a spacer.

Attach the remaining trim pieces as shown below. Use panel spacers and hardware where required. At this point in the build, only 3.00” screws and 0.50” binding posts remain. A spacer is not used where panels overlap at the top of the system.

3.1 Foot Removal and Flush Wall Installation

If it is desired to mount the system against a wall, a foot must be removed. It is recommended to keep at least one foot on the system at all times. To remove a foot, simply remove hardware and place the extra foot in a safe storage location. Attach remaining foot back to the system using included hardware.

3.2 Tackable Panel Installation

Apply the hook tape along the blue highlighted areas on the trim below. Do not cover hardware with hook tape. Cut the tape before the head of a screw or binding post and continue after. Apply to both sides of the system.

Attach the 72” panels in the locations shown below, making sure all edges are attached flush to the trim.