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Sewing Instructions - Precuts

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Yokes & Collars (Contract 0147) Materials Used By Contractor: IOTV Yoke & Collar Front

Materials Used by UNICOR (IOTV Yoke & Collar Front)

1
Non-F.R. GNF Cordura
1
1” ACU Binding Tape
2
F.R. ACU Cordura
2
2” GNF Webbing
3
1” GNF Webbing
3
GNF Snap Caps
4
BKA Snap Studs
4
GNF Thread
5
GNF Snap Caps
6
Ensolite Foam
7
Contract Label
8
GNF Thread
9
706 Ballistic Material
10
3oz Nylon
11
2” x 4” GNF Webbing with Female snap

Materials Used by Contractor (IOTV Yoke & Collar Back)

Materials Used by UNICOR (IOTV Yoke & Collar Front)

1
Non-F.R. GNF Cordura
1
1” ACU Binding Tape
2
F.R. ACU Cordura
2
GNF Thread
3
GNF Space Mesh
4
2” GNF Hook
5
1” GNF Webbing
6
BKA Snap Studs
7
GNF Snap Caps
8
Ensolite Foam
9
Contract Label
10
GNF Thread
11
706 Ballistic Material
12
3oz Nylon

Contractor Sewing Steps Front Yoke & Collar Top of Yoke– Sew 5 plies of 706 ballistics. Add snap studs to GNF Cordura with reinforcements. Add snap studs to 1” webbing. Place Ballistics and GNF Cordura into PFAFF Machine and sew 2 smaller pieces of 1” webbing and both 1” webbing straps.

Bottom of Yoke – Sew 5 plies of 706 ballistics. Place ballistics, ensolite foam, GNF Cordura, and contract label into Machine and sew.

Front Collar – Sew both collar pieces (GNF 3oz Nylon and F.R. ACU Cordura) together. Insert complete ballistic package into collar and sew collar closed at bottom. (NOTE: Do not notch bottom of fabric, UNICOR will be performing this step.)

(Place 2” x 4” GNF Webbing with Female snap in plastic bag with Yoke & Collar assemblies)

Back Yoke and Collar Top of Yoke – Sew 5 plies of 706 ballistics. Add snap studs to GNF Cordura with reinforcements. Add snap studs to 1” webbing. Place Ballistics and GNF Cordura into Machine and sew 2 smaller pieces of 1” webbing, both 1” webbing straps, and both 2”x3” pieces of hook.

Bottom of Yoke - Sew 5 plies of 706 ballistics. Place ballistics, ensolite foam, GNF Spacer Mesh, and contract label into Machine and sew.

Back Collars - Sew both collar pieces (GNF 3oz Nylon and F.R. ACU Cordura) together. Repeat this for both back collars. Insert complete ballistic package into collar and sew collar closed at bottom. Repeat this for both back collars. Sew both back collars together allowing for a 1” overlap. (NOTE: Do not notch bottom of fabric, UNICOR will be performing this step.)

UNICOR Sewing Steps Front Yoke and Collar Top of Yoke – Sew binding tape around neck line of top yoke piece.

Bottom of Yoke – Sew binding tape around neck line of bottom yoke piece.

Front Collar – Insert front collar in between top and bottom yoke pieces and sew.

Complete Yoke – Topstitch top and bottom yoke pieces together per pattern markings. Sew both 2” GNF webbing pieces per pattern markings. Sew binding tape around complete outside open area of yoke.

Trim all access thread and clean any of the remaining markings on yoke.

Back Yoke and Collar Top of Yoke – Sew binding tape around neck line of top yoke piece.

Bottom of Yoke – Sew binding tape around neck line of bottom yoke piece.

Front Collar – Insert front collar in between top and bottom yoke pieces and sew.

Complete Yoke – Topstitch top and bottom yoke pieces together per pattern markings. Sew binding tape around complete outside open area of yoke.

Trim all access thread and clean any of the remaining markings on yoke.

NOTE: UNICOR must serialize and fill in ballistic lot number on contract label. The ballistic lot number will be written directly on the ballistic filler.

File details come from the government source that posted it. Updated .