CPQC Specifications 081524.pdf

Camp Umatilla CPQC Range Conversion

PROJECT MANUAL

15 August 2024

Oregon Military Department

UMATILLA TRAINING SITE MANAGER

Keith Ellis 78798 Ordnance Road Hermiston, Oregon 97838

PHONE: 541-701-5573

EMAIL: keith.s.ellis2.nfg@mail.mil

RANGE CONTROL OFFICER

Oregon Training Command Captain Christopher Bassett 78798 Ordnance Road Hermiston, Oregon 97838

PHONE: (503) 867-2550

EMAIL: christopher.m.bassett2.mil@mail.mil

PROJECT MANAGER

Melissa Webber 1776 Militia Way SE Salem, Oregon 97301

PHONE 503-507-1519

EMAIL melissa.s.webber.nfg@army.mil

ELECTRICAL ENGINEER

Jon P. Farren, P.E.

Farren Engineering, Inc.

600 W. Curling Drive Boise, Idaho 83702

PHONE 208-484-5190

EMAIL jpfarren@FarrenEngineering.com

CIVIL ENGINEER

Justin Leraris, P.E.

JJ Howard, LLC 5983 W. State St, Suite D Boise, Idaho 83703

PHONE 208-846-8937

EMAIL justinl@jjhowardeng.com

TABLE OF CONTENTS

TECHNICAL SPECIFICATIONS

DIVISION 01 GENERAL REQUIREMENTS

01 1000 Summary of Work 01 2000 Price and Payment Procedures 01 3000 Submittal Procedures

DIVISION 26 ELECTRICAL

26 0500 Common Work Results for Electrical 26 0502 Electrical Demolition 26 0504 Electrical Labeling 26 0519 240 Volt Conductors 26 0526 Grounding and Bonding 26 0529 Hangers and Supports 26 0533 Raceway and Boxes 26 1002 15 kV Conductors 26 1006 15 kV Pad Mounted Transformers 26 2416 Panelboards 26 2726 Wiring Devices

DIVISION 27 COMMUNICATIONS

27 1000 Communications

APPENDIX

Example Photographs Construction Compliance Inspection Checklist 3R’s Explosives Safety Guide Camp Umatilla Excavation Permit Application

SUMMARY OF WORK 01 1000 - 2

SECTION 01 1000 – SUMMARY OF WORK

PART 1 GENERAL

1.1 RELATED DOCUMENTS

A. General Provisions of Contract, General and Supplementary Conditions, Drawings and Division 1 Specifications apply to this section.

B. Contract Documents shall be considered as a whole and work of this Division shown anywhere therein shall be provided under this Division.

1.2 SECTION INCLUDES

A. Description of the Site

B. Description of the Work.

C. Work by Owner.

D. Contractor's use of site and premises.

E. Specification and Drawing Coordination.

1.3 DESCRIPTION OF THE SITE

Site History:

During World War II, the Umatilla Chemical Depot (“UCD”) was one of the first Army ammunition supply depots created. From the time the UCD commenced operations in 1941 until 1951, its primary function was to receive, store, and distribute various caliber ammunition and other conventional munitions. Over the next 10 years, UCD activities were expanded to include open burning/open detonation (OB/OD) of obsolete munitions;

testing, maintenance, recycling and repackaging of munitions components; and storage and maintenance of missile and missile fuel components. In 1962, the Army began storing chemical munitions at the facility. No chemical weapons were ever used, manufactured, or tested at the UCD.

The Base Realignment and Closure (BRAC) Commission listed the facility for realignment in 1988. Subsequently, from 1990 to 1994, the facility reorganized in preparation for eventual closure, shipping all conventional ammunition and supplies to other installations. The Umatilla Chemical Agent Disposal Facility (UCDF) located

SUMMARY OF WORK 01 1000 - 3

adjacent to the northeast of the Site, was completed in 2001, and incineration of chemicals began in 2004. As of 2009, the incineration campaigns for nerve agents, sarin (GB) and S-2 (VX) were completed. UCDF completed the HD incineration campaign in October 2011.

Munitions and Explosives of Concern:

Given the history of munitions activities at the Site, there is a medium probability that Munitions and Explosives of Concern (“MEC”) & Unexploded Ordnance (“UXO”) may be encountered during this Project. If encountered Contractor shall immediately cease Work in the area and report finding to the Owner’s representative. No Work shall be allowed to commence in the area until the MEC/UXO have been rendered safe and authorization to proceed has been issued.

The Contractor may be required to provide a Work Plan (WP) to be prepared to provide details for conducting munitions and explosives of concern clearance and safety support for the Project. A MEC/UXO Work Plan Allowance shall be identified by the Contractor should such services be required.

Hantavirus Pulmonary Syndrome (HPS):

It has recently been reported (2016) that Hantavirus Pulmonary Syndrome (HPS) a rare but severe, sometimes fatal, respiratory disease in humans caused by infection with Hantavirus has been discovered at and around the Project Site. Contractor should be advised that contact with Hantavirus during the course of the Work is highly probable. Contractor shall include Hantavirus mitigation measure in Contractor’s Site Specific Safety Plans and within design and construction plans to prevent ongoing exposure during and following Site renovations. Mitigation measures shall include but not be limited to minimizing or eliminating contact with rodents and rodent habitat, including rodent bedding, urine, droppings and saliva. Additional information can be found at www.cdc.gov/hantavirus.

1.4 DESCRIPTION OF WORK

A. Conversion of existing Combat Pistol Qualifications Course (CPQC) training range from pneumatic controls to electric.

B. Replacing targets with new precast concrete units and berms.

C. Install new electrical power and data to target emplacements.

1.5 WORK BY OWNER

A. Items noted NIC (Not in Contract) will be furnished and installed by Owner.

SUMMARY OF WORK 01 1000 - 4

1.6 CONTRACTOR'S USE OF SITE AND PREMISES

A. Contractor has use of the site thru the duration of construction.

B. Coordinate activities with on-site personnel.

1.7 SPECIFICATION AND DRAWING COORDINATION

A. The Specifications and Drawings are complementary to each other with neither one having precedence over the other. Should there be a conflict between specifications and drawings, request clarification from Farren Engineering before proceeding.

1.8 ALTERNATE BID ITEM

ABI #1

Base Bid: Shielded data cable in conduit, per specification section 27 1000.

Alternate: Direct bury armored cable. Same as the specified cable, except with the optional aluminum interlock armor and installed without conduit.

Conduit still required below SIT target concrete coffins and extended five feet beyond the concrete to allow cable maintenance without removing the concrete coffin.

Conduit still required at all locations above grade. All wiring exposed on building exteriors shall be in conduit.

PART 2 PRODUCTS

Not used

PART 3 EXECUTION

Not Used

END OF SECTION 01 1000

PRICE AND PAYMENT PROCEDURES 01 2000 - 1

SECTION 01 2000 – PRICE AND PAYMENT PROCEDURES

PART 1 - GENERAL

and Division 1 Specifications apply to this section.

A. Schedule of values.

B. Applications for payment.

C. Change procedures.

1.3 SCHEDULE OF VALUES

A. Submit printed schedule on AIA Document G702 Application and Certification for Payment and G703 Continuation Sheet. Contractor’s standard form or electronic media printout will be considered.

B. Submit Schedule of Values in duplicate within 30 days after date of Owner-

Contractor Agreement.

C. Include the following Project identification of the Schedule of Values:

1. Date

2. Project name and location

3. Name of General Contractor

4. Name of Engineer

5. Owner’s project number

PRICE AND PAYMENT PROCEDURES 01 2000 - 2

D. Format and Content: Utilize Table of Contents of this Project Manual to identify products with number and title of specification Section.

E. Provide a breakdown of the Contract Sum in enough detail to facilitate continued evaluations of Applications of Payment and progress reports.

F. Round amounts to nearest whole dollar; total shall equal the Contract amount.

G. Temporary facilities and other major cost items that are not direct cost of actual work-in-place may be shown as separate line items or distributed as general overhead expense, at Contractor’s option.

H. Provide line item for project close out.

I. Update and resubmit the Schedule of Values with the next Application for

Payment to include authorized Change Orders.

1.4 APPLICATIONS FOR PAYMENT

A. Submit one copy of each application on AIA Document G702 Application and

Certification for Payment and G703 Continuation Sheet.

B. Content and format: Utilize Schedule of Values for listing items in Application for Payment.

C. Payment Application Times: The date for each progress payment is indicated in the Agreement between Owner and Contractor. The period of construction work covered by each Application of Payment is the period indicated in the Agreement.

D. Submit one signed original copy of Application for Payment to Farren

Engineering for review/approval.

E. Submit updated construction schedule with each Application for Payment.

1.5 CHANGE PROCEDURES

A. Changes to the work may only be approved by the Contracting Officer.

PRICE AND PAYMENT PROCEDURES 01 2000 - 3

END OF SECTION 01 2000

SUBMITTAL PROCEDURES 01 3000 - 1

SECTION 01 3000 – SUBMITTAL PROCEDURES

PART 1 – GENERAL

1.2 SUBMITTAL PROCEDURES

A. Submittals and shop drawings shall be in *.pdf format.

B. Place a permanent label or title block on each submittal for identification.

1. Name of Contractor.

2. Provide editable space on submittals for Contractor’s review comments.

3 Provide editable space on submittals for Farren Engineering review comments.

4. Provide editable space on submittals for Contracting Officer review comments.

5. Include the following information on label for processing and recording action taken:

Date Project name Owner’s Project Number.

Name and address of Contractor Name and address of subcontractor, if any Unique identifier, including revision number Number and title of appropriate Specification Section Drawing number and detail references, as appropriate Other necessary identification

SUBMITTAL PROCEDURES 01 3000 - 2

C. Each submittal shall include a table of contents. Each section of the submittal shall be numbered.

D. Use underlining or highlighting to clarify catalog numbers, etc. for the particular products being proposed.

E. Allow 10 days for submittal review.

F. Identify variations from Contract Documents.

G. When revised for resubmission, identify changes made since previous submission.

Not Used

3.1 CONTRACTOR’S REVIEW

A. Review each submittal and check for compliance with the Contract Documents.

Note corrections and field dimensions. Provide Contractor and subcontractor review stamp before submitting to Farren Engineering.

3.2 ACTION BY FARREN ENGINEERING

A. Farren Engineering will review each submittal, make marks to indicate corrections or modifications required, and return it to the Contractor.

END OF SECTION 01 3000

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 1

SECTION 26 0500 – COMMON WORK RESULTS FOR ELECTRICAL

1.2 SUMMARY

A. Furnish all labor, furnish and install materials, equipment and all accessories, appurtenances and miscellaneous items, not specifically mentioned but reasonably inferred, for a complete installation. It is the intent of the Contract Documents that all systems be complete and ready for operation.

B. Omissions from the drawings or specifications or the misdescription of details of work that are manifestly necessary to carry out the intent of the drawings and specifications, or that are customarily performed, shall not relieve the Contractor from performing such omitted or misdescribed details of the work. The Contractor shall perform such details as if fully and correctly set forth and described in the drawings and specifications. (This paragraph borrowed from Code of Federal Regulations CFR 252.236-7001 and is applied to this project)

C. Drawings represent complete and finished electrical work for all products. The level of detail shown on the Drawings is up to the discretion of the Engineer. The Drawings are diagrammatic and indicate the general arrangement of products and wiring. Most direct routing of wiring is not shown. Exact requirements shall be governed by architectural, structural and mechanical conditions. Refer to all other Drawings in preparation of the bid. Extra wiring, pull and boxes, etc., necessitated by such conditions shall be included in the bid.

D. All products shall be installed, programmed and tested per manufacturer instructions.

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 2

1.3 SUBMITTALS

A. Submit product data in *.pdf format.

1.4 CLOSEOUT SUBMITTALS

A. One copy of redlined construction drawings.

B. Contractor one year installation warranty.

C. Manufacturer product warranty cards.

D. Three (3) hard copies, in 3-ring binders, and one digital copy in &*.pdf format of all previously reviewed product submittals.

1.5 SUBMITTAL REVIEW

A. Review is only for general conformance with the design concept and information given in the Drawings, Specifications and other Contract Documents. The Contractors Submittals do not modify or replace the Contract Documents. Errors and omissions by the reviewer does not relieve the contractor from the requirements of the Contract Documents.

B. Deviations from the Contract Documents are only allowed with written approval from the Engineer.

C. Obtain written approval for any products submitted, but not specified.

D. All responsibility and liability for the content of the Submittals shall remain with the Contractor. The reviewer accepts no responsibility or liability for reviewing documents prepared by the Contractor.

E. Contractor is responsible for: confirming and coordinating all products, quantities and dimensions; fabrication processes; means, methods, techniques, sequences and procedures of construction; coordination of the work with the Owner and all other trades.

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 3

1.6 QUALITY ASSURANCE

A. All work and materials shall comply with the latest rules, codes and regulations, including, but not limited to the following, which are hereby made part of these specifications:

1. NFPA 70 - National Electrical Code (NEC)

2. ANSI/IEEE C-2 - National Electrical Safety Code

3. NECA - Standard of Installation

4. International Building Code

5. All other applicable Federal, State, Local laws and regulations.

B. Contract Documents are minimum requirements. Contractor shall execute other

Quality Assurance measures to obtain a complete operating facility.

1.7 DELIVERY & STORAGE

A. Deliver and store materials in a manner to prevent damage or interference with traffic conditions. Protect products from weather.

1.8 SAFETY AND INDEMNITY

A. Contractor shall coordinate a weekly work schedule with Owner personnel.

B. Contractor shall check in daily with Camp Umatilla Range Operations prior to occupying the work site.

C Contractor shall be solely and completely responsible for conditions of the job site, including safety of all persons and property during performance of the work. This requirement will apply continuously and not be limited to normal working hours.

D. No act, service, Drawing review or construction review by the Owner, the Engineers or their Consultants is intended to include review of the adequacy of the Contractor's safety measures in, on, or near the construction site.

1.9 WARRANTY

A. All work shall be guaranteed in writing to be free of defective work, materials, or parts for a period of one (1) year after final acceptance of the work.

B. Correction of any defects shall be at no cost to the Owner.

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 4

1.10 TARGET EMPLACEMENT MOCK-UP

A. For each type of target, provide a mock-up target emplacement with all required electrical power and communication equipment prior to purchase of any electrical materials for target emplacements. The mock-up emplacement shall contain all electrical enclosures, data enclosures, and components, assembled on plywood of the dimensions of each type of target.

B. The mock-up shall include all conduit, and conduit fittings. Provide enough wire and cables to complete all terminations inside the data enclosures. The mock-up emplacement shall be retained on site for the duration of the construction.

C. The purpose of the mock up emplacement is to verify the materials and components used, and to permit the review of the quality of workmanship.

D. Do not purchase materials for the components in the target emplacements until the mock-up emplacement has been reviewed and approved by Farren Engineering.

PART 2 - PRODUCTS

2.1 MATERIALS

A. The design, manufacture and testing of electrical products shall conform to or exceed latest applicable NEMA, IEEE and ANSI standards.

B. All products shall be new and U.L. listed. Materials that are not listed by U.L. shall be tested and approved by an independent testing laboratory or a governmental agency.

2.2 SUBSTITUTION REQUESTS

A. Submit documentation that indicates the proposed substitution is in compliance with the contract documents and to note all deviations from the specified products.

B. All proposed deviations from specifications must be clearly listed under a prominent heading entitled "DEVIATIONS".

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 5

PART 3 - EXECUTION

3.1 ACCEPTABLE INSTALLERS

A. Only quality workmanship will be accepted. Poor installation practice will result in rejection of work.

B. Provide licensed journeyman electrician on site at all times.

3.2 EXAMINATION

A. Examine site prior to submitting bid. No extra allowances will be provided for site conditions.

3.3 TEMPORARY ELECTRICAL SERVICES

A. Temporary electrical services for use during construction are not included in this Division.

3.4 COORDINATION

A. Coordinate with other trades to avoid conflict and for correct rough-in and connections for equipment specified by other Divisions. Inform other trades of required access to and working clearances for electrical equipment.

B. Verify equipment dimensions and construction site conditions before starting work.

Report necessary changes in time to prevent needless work. Changes or additions subject to additional compensation, which are made without written authorization, shall be at the Contractor's expense.

C. Furnish and install removable access panels to provide access to electrical equipment located in inaccessible areas. Coordinate size and location with Engineer prior to installation.

COMMON WORK RESULTS FOR ELECTRICAL 26 0500 - 6

3.5 ELECTRICAL TRENCHING AND EXCAVATION

A. Excavate all materials for underground electrical work.

B. Bedding material: no larger than 3/4".

C. Backfill only after the installation has been observed by the Engineer.

3.6 FIELD QUALITY CONTROL

A. Construction Observations: Three days prior to covering concealed materials, notify the Electrical Engineer so that a construction observation can be performed.

3.7 DEMONSTRATION

A. Upon Substantial Completion, conduct an on-site instructional tour of the entire project. The personnel designated by the Owner shall be instructed in operation of all electrical systems, trouble-shooting, maintenance and use of operation and maintenance manuals.

3.8 PROJECT COMPLETION

A. Upon completion of operational checks of all systems, request that a final construction observation be performed so the Engineer can compile a punch list of items to be completed or corrected.

B. Notify the Engineer in writing upon completion of the items.

END OF SECTION 26 0500

ELECTRICAL DEMOLITION 26 0502 - 1

SECTION 26 0502 - ELECTRICAL DEMOLITION

1.2 SUMMARY

A. Section Includes

1. Equipment and wiring to be removed

2. Equipment and wiring to remain

3. Temporary wiring

4. Power outages

1.3 DRAWINGS/SPECIFICATIONS AND EXISTING CONDITIONS

A. Due to concealed conditions, there will be unforeseen conditions discovered during construction. The Contractor shall use their best judgment and include all access panels, relocations, removals, reconnections, etc. in their bid as these items are not shown on the drawings. No extra charges will be allowed for this work.

A. Conductors and Cables.

B. Raceway and Boxes.

ELECTRICAL DEMOLITION 26 0502 - 2

3.0 PREPARATION

A. Prior to starting demolition, confirm the source, load and function of each item to be removed.

B. Furnish all labor and install all materials to keep remaining items active.

3.1 EQUIPMENT AND WIRING TO BE REMOVED

A. Deliver removed target lifters to the Owner.

B. Surface raceways: Remove. Cap where emerging from building surfaces.

C. Furnish and install blank cover plates on empty outlet boxes that remain.

D. Removed equipment shall become the property of the Contractor and removed from site, unless noted otherwise.

E. Indicate routing, size and former function on record drawings.

F. Comply with all applicable federal and state regulations for the removal, disposal, incineration or recycling of all equipment and materials.

3.2 EQUIPMENT AND WIRING TO REMAIN

A. Relocate, replace, extend or repair raceways, conductors, etc. to allow continued use.

Use methods and materials as specified for new construction.

B. Install access panels to keep all existing outlet, pull and junction boxes accessible.

Field verify quantity and location.

3.3 TEMPORARY WIRING

A. Where existing wiring must remain in service during demolition or construction, furnish and install temporary wiring.

END OF SECTION 26 0502

ELECTRICAL LABELING 26 0504 - 1

SECTION 26 0504 – ELECTRICAL LABELING

A. Labeling switchgear, panelboards.

B. Labeling data termination rack and data junction box.

C. Labeling conductors and cables

A. Stainless Steel Nameplates: submit paper printed version of all engraved nameplates for approval, prior to fabrication.

B. Thermal Transfer Labels: submit one sample label for approval of font/size, etc.

prior to fabrication of labels.

ELECTRICAL LABELING 26 0504 - 1

2.1 STAINLESS STEEL NAMEPLATES

A. Stainless steel nameplates, laser engraved, predrilled mounting holes.

B. Laser etched with black letters 1/4" tall.

EXAMPLE STAINLESS STEEL ENGRAVED NAMEPLATE

2.2 THERMAL TRANSFER LABELS

A. Typed text using a thermal transfer printer. Panduit TDP43ME, or approved equal.

B. Yellow, weatherproof polyester tags, 3” wide x 1” tall, with integral slots for tie-on with Velcro strips. Panduit #PAN-M300X100Y, or approved equal.

C. Single-line printed, black letters, 1/2" high 36-point font.

D. Velcro ties: 1/2" wide x 8” long to tie to conductors and cables.

EXAMPLE CABLE LABEL

ELECTRICAL LABELING 26 0504 - 2

EXAMPLE 15 KV CABLE:

Indicates the respective phase (A, B, or C) Indicates origin and termination points

Aϕ - S1-T1

EXAMPLE 240/120 VOLT FEEDER:

Indicates origin at Panelboard R2 and termination at Panelboard SIT 2-5

R2 - SIT 2-5

EXAMPLE DATA CABLE:

Indicates origin at Data Enclosure DE-A and termination at SIT Target Lane 2 target #5

DE-A to SIT 2-5

3.0 APPROVAL

A. Stainless Steel Nameplates: submit paper printed version of all engraved nameplates for approval, prior to fabrication.

B. Thermal Transfer Labels: submit one sample label for approval of font/size, etc.

prior to fabrication of labels.

ELECTRICAL LABELING 26 0504 - 3

3.1 STAINLESS STEEL NAMEPLATES

A. Install on front cover with stainless steel screws.

1. Switchgear.

2. Panelboards and loadcenters.

3. Target power junction boxes

3.2 THERMAL TRANSFER LABELS

A. Install on all cables within all pull boxes and all termination points.

1. 15 KV cables

2. 240 volt cables

3. Data cables

B. Attached to with Velcro ties.

END OF SECTION 26 0504

240 VOLT CONDUCTORS 26 0519 - 1

SECTION 26 0519 – 240 VOLT CONDUCTORS

and Division 1 Specification apply to this section.

A. 240/120 volt conductors, connections, and terminations.

A. Submit product data.

2.1 CONDUCTORS IN RACEWAY

A. Stranded copper, 600 volt insulation, type THHN/THWN.

3.1 CONNECTIONS AND TERMINATIONS

A. For splices and taps 8 AWG and smaller, use insulated connectors with plastic caps.

B. For splices and taps on 6 AWG and larger, use Polaris taps. Make splices, taps and terminations to carry full ampacity of conductors without perceptible temperature rise.

240 VOLT CONDUCTORS 26 0519 - 2

3.2 TERMINATIONS AT CIRCUIT BREAKERS

A. Where oversized conductors are used to reduce voltage drop, terminate conductors with a crimp-on terminal sized to fit with the respective circuit breaker.

3.3 COLOR CODING

Conductors 240/120 volt Phase A Black Phase B Red Neutral White Equipment Ground Green

END OF SECTION 26 0519

GROUNDING AND BONDING 26 0526 - 1

SECTION 26 0526 – GROUNDING AND BONDING

1.2 SECTION INCLUDES GROUNDING AND BONDING FOR

A. Electrical service.

B. Non current-carrying metallic equipment.

A. Submit product data for ground bars and connectors.

A. All conductors shall be stranded copper.

B. Grounding busbars:

1. UL listed

2. Pre-drilled holes for listed lugs and hardware

3. Copper, 1/4" thick x 4” tall x 12 long”

4. Wall mounting brackets.

GROUNDING AND BONDING 26 0526 - 2

C. Concrete encased electrode (UFER): 20 feet of bare, stranded #4 copper.

Installed at the bottom of the concrete footing and bonded to the structural reinforcing steel bars.

D. Ground rod: Copper-clad steel, 3/4” x 10’-0.

2.2 CONNECTORS

A. Listed connectors, lugs and hardware.

A. Grounding busbars: Two-hole heavy-duty compression terminals with inspection hole. Stainless steel bolts, nuts and toothed-star lock washers.

B. Foundation Steel: Irreversible compression connector, hytap type. Burndy type

YGHP-C or approved equal.

C. Ground Rods: Irreversible compression connector. Burndy type YGHR-C or approved equal.

D. Structural Steel: Irreversible compression connector, groundlink type. Burndy type YGIB or approved equal.

2.5 IDENTIFICATION

A. Per TIA 607-B section 6.5.

B. Conductors shall be copper with green insulation.

C. Non metallic labels

IF THIS CONDUCTOR OR CABLE IS

LOOSE OR MUST BE REMOVED,

PLEASE CALL TRAINING SITE MANAGER

OR RANGE CONTROL

GROUNDING AND BONDING 26 0526 - 3

3.1 EQUIPMENT GROUNDING & BONDING

A. Furnish and install an insulated equipment-grounding conductor in all raceways.

B. Bond together all equipment grounding conductors and non-current carrying metallic parts of electrical equipment.

3.2 ELECTRICAL SERVICE

A. Bond all grounding electrodes to form a single grounding electrode system.

B. Bond the grounded service conductor to the equipment grounding conductors and the grounding electrode system.

C. Use irreversible compression fittings for splicing conductors.

END OF SECTION 26 0526

HANGERS AND SUPPORTS 26 0529 - 1

SECTION 26 0529 – HANGERS AND SUPPORTS

A. Galvanized steel strut for mounting panelboards, loadcenters, communications enclosures, etc. at target emplacements and power centers.

B. Fastening hardware.

1.3 QUALITY ASSURANCE

A. Exterior metal products and hardware shall be galvanized or stainless steel.

1.4 SUBMITTALS

A. Submit product data for galvanized steel strut and mounting hardware.

HANGERS AND SUPPORTS 26 0529 - 2

2.1 MOUNTING HARDWARE

A. Galvanized steel strut and stainless steel hardware.

3.1 INSTALLATION

A. Use drilled concrete anchors to support the steel strut to the precast concrete.

B. Do not use “powder shot” anchors, they will damage the concrete.

END OF SECTION 26 0529

RACEWAY AND BOXES 26 0533 - 1

SECTION 26 0533 – RACEWAY AND BOXES

A. Conduit

B. Wireway

C. Warning tape for underground conduits.

D. Conduit Sealant

2.1 UNDERGROUND WIRING METHOD

A. Non-metallic, schedule 40 PVC.

B. Elbows and sweeps from underground to above grade: Schedule 80 PVC, sunlight resistant.

2.2 INTERIOR WIRING METHOD (inside control towers, etc.)

A. EMT with set-screw fittings.

RACEWAY AND BOXES 26 0533 - 2

2.3 WIREWAY AT PANELBOARDS

A. Hinged cover, UL listed, shall only be used where shown on the drawings, or where approved by the Electrical Engineer.

2.4 DETECTABLE WARNING TAPE FOR UNDERGROUND CONDUITS

A. Metal foil warning tape, 6” wide.

Detectable with standard hand held metal detector.

B. Power – Red color

C. Comm – Orange color

2.5 CONDUIT SEALANT

A. Sealant for top of underground conduits.

B. Duct Sealant, or approved equal.

C. Use backer material to prevent sealant from sagging in conduits 2” and larger.

3.1 CONDUIT INSTALLATION

A. All conduits shall be concealed, unless noted otherwise on the drawings or approved by the Electrical Engineer. All surface raceways in finished spaces shall be Wiremold or approved equal and painted to match the room finish.

B. Route conduit parallel and perpendicular to the structure.

C. Furnish and install pull tape in empty conduits.

D. Install conduit underneath concrete slabs on grade. Do not install conduit inside the concrete slab.

3.2 OUTDOOR OUTLET BOXES

A. Cast metal weatherproof “Bell Box” with threaded hubs.

RACEWAY AND BOXES 26 0533 - 3

3.3 LABELING

A. Label cover plate of all indoor boxes. Indicate panel and circuit number or system served.

3.4 CONDUIT SEALANT

A. Install conduit sealant at the opening of all underground conduits to prevent rodents with hantavirus.

END OF SECTION 26 0533

15 KV CONDUCTORS 26 1002 - 1

SECTION 26 1002 – 15 KV CONDUCTORS

and all Specifications apply to this section.

A. 15 kV conductors.

B. 15 kV terminations.

C. Insulation resistance testing (hi-pot).

D. Phase tape and printed nameplates.

PART 2 – PRODUCTS

2.1 15 kV CONDUCTORS

A. 15KV, #2 copper, MV-105, EPR insulation, 133% insulation level (220 mils), outer polyethylene jacket.

B. Separate 600 volt grounded neutral, THHN with green insulation.

Per NEC 250.184(A)(1).

15 KV CONDUCTORS 26 1002 - 2

2.2 TERMINATIONS

A. 200 amp loadbreak elbow connector with capacitive test point and hot line voltage indicator.

B. Jacket seal for concentric neutral.

C. Hot Line Voltage Indicator with LED to indicate the line is energized. Installed on all elbows. Eaton S.T.A.R. Hot Line Voltage Indicator, or approved equal.

2.3 LABELING

A. Colored phase tape at each termination.

Color Code: BROWN – ORANGE – YELLOW

B. Machine printed label/tag on each cable to identify the respective phase and termination locations. Refer to labeling specification section.

PART 3 – EXECUTION

A. Terminate both ends of cables with loadbreak elbows.

B. Install a hot line voltage indicator at the capacitive test point on each elbow.

3.2 HI POT TESTING

A. Perform a high potential DC voltage test (hi-pot) for all segments of 15 KV cables.

This is dielectric withstand testing to determine if the cable can withstand a voltage for a required time. This test is not destructive.

B. Contractor shall wear personal protective equipment PPE when performing these tests. Per NFPA 70E Table 130.4(C)(a) the limited approach boundary for an exposed movable conductor is 10 feet. Set up barriers on both ends of the cable being tested.

C. Testing performed with all splices and elbow connectors installed.

D. Isolate the cable by disconnecting it on both ends.

15 KV CONDUCTORS 26 1002 - 3

E. Apply the positive DC voltage lead to the conductor. Connect the return lead to the concentric neutral. Connect the grounding lead to the elbow connector termination ground straps.

F. Apply DC voltage in (1) minute intervals, starting at 5 kV and step the voltage up in equal increments from 5 kV up to 45 kV. Total of (5) voltage steps at one minute each. At 45 kV observe the leakage current for 5 minutes or until (3) consecutive readings of the same value of leakage current are observed. Do not apply voltage exceeding 45 kV.

G. The leakage current should increase with each voltage increase and it should subside to a steady-state level within the one minute time interval. If there is a spike in the leakage current, or if it continues to increase without reaching a steady-state condition, a problem may be present. Reduce the quantity of connection points in the circuit and re-test.

H. There is no maximum value of leakage current specified because it will vary depending upon the quantity of fittings, elbows, etc. on the circuit being tested.

I. This test will result in a DC current leakage profile.

J. Ensure all equipment being tested has a BIL greater than the test voltage.

K. Submit results of the tests. List each cable by designating its origin and termination points.

3.3 CONDUCTOR LABELING

A. Refer to separate specification section for electrical labeling

B. Color coded phase tape at each termination point.

C. Machine typed label/tag on each phase to identify the respective phase and termination locations. At all termination points and within all pull boxes.

EXAMPLE: PHASE A S1-S3

END OF SECTION 26 1002

15 KV PAD MOUNTED TRANSFORMERS 26 1006 - 1

SECTION 26 1006 – 15 KV PAD MOUNTED TRANSFORMERS

A. Pad mounted transformer and concrete pad.

1.3 REFERENCES

A. Pad Mounted Transformers shall conform to efficiency levels for liquid immersed distribution transformers, as specified in Table I.5 of the Department of Energy ruling 10 CFR Part 431 - Energy Conservation Program: Energy Conservation Standards for Distribution Transformers, effective January 1, 2016. Manufacturer shall comply with the intent of all regulations set forth in noted ruling. This efficiency standard does not apply to step-up transformers.

1.4 SUBMITTALS

15 KV PAD MOUNTED TRANSFORMERS 26 1006 - 2

2.1 PAD MOUNTED TRANSFORMERS

A. ACCEPTABLE MANUFACTURERS: Cooper, ABB, Howard Industries, or approved equal.

B. Environmentally responsible oil filled. Cooper Envirotran or approved equal.

C. Windings: copper-copper.

D. 95 kV BIL

E. Dead front with ground strap from X0 to tank ground.

F. Oil filled with fill and drain plug, liquid level gauge and pressure relief device.

G. Loop-feed primary.

H. External nameplate so operators do not have to open the transformer compartment to view the internal nameplate.

I. Voltage/tap changer with (2) 2.5% taps each above and below rated voltage.

J. Oil immersed bayonet fuses in series with current limiting fuses.

K. Primary compartment:

1. Primary bushings: 200 amp, 15 kV bushing well with loadbreak inserts.

2. MOV elbow surge arrestor.

3. Accessory parking stands.

4. 15 kV insulated caps on all unused loadbreak connections.

5. Grounding pad.

L. Secondary compartment:

1. Spades for terminating secondary conductors.

2. Oil pressure gauge

3. Grounding pad

4. Stainless steel nameplate with electrical diagram.

M. Install a #4 bare copper perimeter grounding loop at 36” below grade and 24” outside of the footprint of the transformer pad. Connect the transformer grounding pads to the ground loop at two locations. Use irreversible compression connections.

15 KV PAD MOUNTED TRANSFORMERS 26 1006 - 3

2.2 SINGLE-PHASE PAD MOUNTED TRANSFORMERS

A. Eaton Maxishrub or approved equal.

B. THREE (3) PRIMARY BUSHINGS. Two bushings for loop-feed, and a third bushing for the MOV elbow surge arrestor. This allows the elbow surge arrestor to fit within the clamshell enclosure by not requiring stacked connectors.

C. Tank style: ANSI type 1.

D. Furnish with a precast concrete pad or an attached poly-pad.

A. Follow the manufacturer instructions.

B. Install grounding ring per the detail on the drawings.

C. Remove all shipping caps from loadbreak connections. Furnish and install insulated loadbreak protective caps on all unused connections.

3.2 LABELING

A. Install engraved nameplate.

EXAMPLE: TRANSFORMER T1

PRIMARY 12470GRY/7200, 3Φ

SECONDARY 240/120 VOLT, 1Φ, 3 WIRE

SOURCE SECTIONALIZER S1

LOAD PANELBOARD P1

B. Install permanent label on each conductor.

EXAMPLE: PHASE A S1-S3

END OF SECTION 26 1006

PANELBOARDS 26 2416 - 1

SECTION 26 2416 – PANELBOARDS

A. Panelboards

B. Surge Protection Devices

C. Target Power Junction Box

D. Power Distribution Block

A. Product data.

B. Indicate height of panelboards to fit behind retaining walls.

1.4 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Manual.

B. Results of the performance test of the ground-fault protection system.

PANELBOARDS 26 2416 - 2

2.1 ACCEPTABLE MANUFACTURERS

A. Eaton, General Electric, Siemens, Square-D or approved equal.

2.2 PANELBOARDS

A. Enclosure: NEMA 3R

B. Main Bus: copper

C. Neutral Bus: copper, 100% rated

D. Ground Bus: copper

E. Bolt on molded case circuit breakers.

F. External surge protection device (SPD)

2.3 SURGE PROTECTION DEVICES (SPD)

for 240/120 volt Panelboards

A. Square D #SSPO1EMA12S, for 240V/1Φ.

Or approved equal.

2.4 TARGET POWER JUNCTION BOX

A. Nvent/Hoffman #A10R106

B. NEMA 3R, 10”x10”x6” deep.

C. One located at each SIT target.

2.5 POWER DISTRIBUTION BLOCK (located inside the target power junction box)

A. Eaton CHDB2203 open version, or approved equal.

B. 1 line conductor, 4 load conductors. All sized to accept #6 AWG copper THHN.

C. 65 kAIC to accommodate #6 size conductors on the load side.

D. Dimensions: 4.25” wide x 2.88” high x 2.13” deep.

PANELBOARDS 26 2416 - 3

E. One located in each target power junction box at each SIT target.

A. Furnish and install filler plates for unused spaces.

B. Furnish and install typed circuit directory for each panelboard, indicate rooms and loads served.

A. Install stainless steel engraved nameplates on all panelboards.

B. 1/2” tall letters.

C. Attach with stainless steel screws.

END OF SECTION 26 2416

WIRING DEVICES 26 2726 - 1

SECTION 26 2726 - WIRING DEVICES

A. Receptacles

B. Wall plates and box covers

A. Product data.

2.1 Refer to schedule on next page

2.2 Refer to special target receptacles, boxes, covers, specified on drawings.

WIRING DEVICES 26 2726 - 1

WIRING DEVICE SCHEDULE

DEVICE TYPE RATING NOTES MANUFACTURER NOTES

RECEPTACLES 5-20R

Hubbell SNAP devices with modular pigtail connector Fed Spec Listed WC-596

Color: White 1

Modular stranded wire pigtail connector

Hubbell SNAP2RNA

Straight Blade Receptacle Hubbell SNAP5362

Weatherproof GFCI UL 943, 5mA trip, LED indicator Hubbell GFR20SNAPWNA

NOTES

1. Or approved equal in Bryant, Cooper, Leviton, LeGrand.

WIRING DEVICES 26 2726 - 1

3.1 RECEPTACLES

A. Do not feed-thru GFCI devices. Provide a separate receptacle for each location shown on the Drawings.

A. Tape Labels: White adhesive tape with 1/4" typed black text, made with a commercially available label maker.

B. On all cover plates, provide a tape label indicating panelboard and circuit number.

END OF SECTION 26 2726

COMMUNICATIONS 27 1000 - 1

SECTION 27 1000 - COMMUNICATIONS

A. Data Termination Rack

B. Intermediate Data Enclosure

C. Data Line Surge Protectors

D. Data junction box

E. Target Data Cable

F. Control Tower Data Cables

1.3 REFERENCES

A. TIA/EIA 568A – Commercial Building Telecommunications Cabling Standard.

B. EIA/TIA 569 – Commercial Building Standard for Telecommunications Pathways and Spaces.

C. EIA/TIA 607 – Commercial Building Grounding and Bonding Requirements for

Telecommunications.

D. TIA/EIA 606 – Administration Standard for the Telecommunications Infrastructure for Commercial Buildings.

COMMUNICATIONS 27 1000 - 2

1.4 SYSTEM DESCRIPTION

A. The system shall be a complete network infrastructure consisting of (but not limited

to) equipment racks, cables, raceway, etc.

B. All peripheral hardware (switches, servers, workstations, etc.) provided by Owner and target vendor.

C. Conduits and cable trays as shown on the drawings. Terminate all EMT conduits with an insulated bushing.

D. Terminate and label each end of all cables.

1.5 SUBMITTALS

A. Submit product data and other information in *.pdf format.

1.6 CLOSEOUT DOCUMENTATION

A. Provide (3) digital copies and hard copies of close out documents:

1. Contractor 1-year installation warranty.

2. Manufacturer product warranties & registrations.

3. Product data sheets.

4. O&M Manuals for all hardware products.

B. One set of test results.

C. One set of redlined record drawings.

2.1 DATA TERMINATION RACK

A. Middle Atlantic #MRK-4436, or approved equal in Chatsworth, Panduit or B-Line.

1. Racks are gangable with removable side panels.

2. Vented front and rear doors

3. 19" mounting rails.

COMMUNICATIONS 27 1000 - 3

4. 22" (outer dimension) x 36" deep, and 83.12" tall.

5. Grounding bar inside the rack.

D. Ventilated front and rear doors, removable side panels, solid top.

E. 10” ventilation fan in top, with adjacent removable plate for cable entry from above.

F. Rack mounted fiber optic termination enclosures: Corning CCH-01U with horizontal wire manager below each one.

G. (1) horizontal plug strip: Tripp-Lite #1BAR12.

120-volt, 20 amps, surge protected, (12) NEMA 5-20R receptacles. Modify the length of the cord & plug to reach the duplex receptacle on the wall.

2.2 DATA LINE SURGE PROTECTORS

A. Eaton MTL rack shield, or approved equal.

B. Protection modules for LAN cables: #PM24202.

C. UL Listed UL497A and UL497B.

D. Modular design with (12) replaceable modules.

E. Rack mounted, 1U space.

2.3 INTERMEDIATE DATA ENLCLOSURE

A. Hammond #EN4DH482424LG, or approved equal.

B. NEMA 4 enclosed 19” rack with solid door. Seamless poured in place gasket.

Welded seams without knockouts, cutouts, or holes.

C. 26 U rack units. 48”H x 24”W x 24”D.

D. Front and rear access hinge design.

E. L rails drilled and tapped to EIA 19” standards. Include mounting hardware.

F. Include optional equipment grounding lugs.

COMMUNICATIONS 27 1000 - 4

2.4 TARGET DATA JUNCTION BOX

A. NVent/Hoffman #A808CHFL, or approved equal.

B. NEMA 4, 8”x8”x4” deep.

C. One located in each SIT target emplacement.

2.5 TARGET DATA CABLE

A. Superior Essex EnduraGain OSP shielded #04-001-64, or approved equal.

B. CAT 6, 4-pair UTP, Outside Plant (OSP), overall aluminum tape shield.

C. Cable shield grounding clamp: 3M Scotchlok 4460, or approved equal.

2.6 CONTROL TOWER DATA CABLES

A. Indoor CAT 6, plenum rated, blue color.

B. Terminate per EIA/TIA 568B.

2.7 CABLE MANAGEMENT

A. Re-usable cable straps. Velcro, or approved equal.

B. Nylon cable ties are not allowed.

3.1 CABLE INSTALLATION

A. All data cables installed unspliced.

B. Inside each data junction box at each target emplacement, terminate the data cable with a metallic RJ45 connector utilizing TIA/EIA 568B standard.

COMMUNICATIONS 27 1000 - 5

A. All labels at data racks shall follow the color-coding scheme identified in ANSI/TIA/EIA 606 “Administration Standard for the Telecommunications Infrastructure of Commercial Buildings”.

B. Contractor shall use the manufacturers labeling products when available.

C. Cable Labels: Machine printed, 1/8” black letters on a white background. Label every cable on each end at all outlet, pull and junction boxes as well as equipment termination points. Indicate “ORIGIN-TERMINATION”

D. Equipment Labels: Machine printed, 1/4" black letters on a white background.

Label all equipment and components. Place labels on the front of all equipment and components for easy identification.

3.3 TESTING

A. Test each cable segment for CAT 6 connectivity.

B. Provide a test report for each cable.

C. Replace any cables that do not meet the requirements.

END OF SECTION 27 1000

EXAMPLE PHOTOGRAPHS APPENDIX - 1

APPENDIX

EXAMPLE PHOTOGRAPHS

The following photographs are examples of products from previous projects.

The products used on this project may not be exactly as shown in these example photos.

EXAMPLE INTERMEDIATE DATA ENCLOSURE & PANELBOARD

MOUNTED ON GALVANIZED STEEL FRAME

(concrete pad not required on this project)

EXAMPLE PHOTOGRAPHS APPENDIX - 2

EXAMPLE PREPARATION OF SIT TARGET EMPLACEMENT

FILTER FABRIC AT TARGET FOOTPRINT

POWER AND DATA CONDUITS STUBBED UP AT LOCATION OF BLOCKOUTS IN

PRECAST CONCRETE FLOOR

EXAMPLE PHOTOGRAPHS APPENDIX - 3

STAKES LOCATED AT FRONT CORNER CONTROL POINTS TO ALIGN ORIENTATION

TOWARD THE FIRING POSITION

LEVELING COURSE MATERIAL ON TOP OF FILTER FABRIC

POWER AND DATA CONDUITS STUBBED UP AT LOCATION OF BLOCKOUTS IN

PRECAST CONCRETE FLOOR

EXAMPLE PHOTOGRAPHS APPENDIX - 4

MATERIAL FOR LEVELING COURSE BEING PLACED ON FILTER FABRIC AT TARGET

FOOTPRINT TO ACHIEVE 2% SLOPE.

EXAMPLE PHOTOGRAPHS APPENDIX - 5

EXAMPLE PRECAST CONCRETE SIT COFFFIN, PRIOR TO INSTALLING BERM

SLIGHTLY ELEVATED ABOVE EXISTING GRADE WITH 2% SLOPE FOR POSITIVE

DRAINAGE

POWER AND DATA CONDUITS AND WIRING ROUGHED-IN

EXAMPLE PHOTOGRAPHS APPENDIX - 6

EXAMPLE SIT TARGET EMPLACEMENT

SLIGHTLY ELEVATED ABOVE EXISTING GRADE WITH 2% SLOPE FOR POSITIVE

DRAINAGE

TREATED TIMBER AT TOP-FRONT

BERM INSTALLED

POWER AND DATA CONDUITS STUBBED UP IN RESPECTIVE CORNERS

EXAMPLE PHOTOGRAPHS APPENDIX - 7

EXAMPLE SIT TARGET

TREATED TIMER AT FRONT-TOP

LOADCENTER ON LEFT, MASTER TARGET DATA PANEL ON RIGHT

STAINLESS STEEL ENGRAVED LABELS ON COVERS