CGC Joseph Tezanos SPEC.doc
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USCGC JOSEPH TEZANOS (WPC 1118)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2020
Developed By: James L Ward
(REV-0, 10 MARCH 2020)
TABLE OF CONTENTS
iiiRevisions Record ivConsolidated List of References xiConsolidated List of Government-furnished Property xiiiConsolidated List of Critical Inspection Items xvPrincipal Characteristics
1General Requirements
13WORK ITEM 1: Various Maintenance (AFC30 DD), Perform
24WORK ITEM 2: Various Maintenance (AFC45), Perform
30WORK ITEM 3: Electrical System Maintenance (AFC30 ODMS), Perform
36WORK ITEM 4: Electrical System Maintenance (AFC45 ODMS), Perform
43WORK ITEM 5: Auxiliary Machinery Maintenance, Perform (AFC-30)
52WORK ITEM 6: Auxiliary Machinery Maintenance, Perform (AFC-45)
62WORK ITEM 7: MTU Systems Maintenance (AFC30 ODMS), Perform
66WORK ITEM 8: MTU Systems Maintenance (AFC45 ODMS), Perform
71WORK ITEM 9: Hull Plating, Inspect (SIDESCAN)
76WORK ITEM 10: Tanks and Voids, Inspect and Preserve
81WORK ITEM 11: Propulsion Shafting System, Inspect and Repair (DD1)
88WORK ITEM 12: ASW/Firemain System Components, Renew/Overhaul
93WORK ITEM 13: Rudder Assemblies, Inspect and Repair
97WORK ITEM 14: Stabilizing Fins, Inspect and Repair
101WORK ITEM 15: Bow Thruster Propeller and Tunnel, Inspect and Repair
104WORK ITEM 16: RHIB Notch Skid Pads, Inspect
106WORK ITEM 17: Stern Launch Door, Inspect and Preserve 100% (DD1)
109WORK ITEM 18: Topside Exterior Surfaces, Preserve “100%”
124WORK ITEM 19: U/W Body, Preserve (100%)
129WORK ITEM 20: Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and Maintain
134WORK ITEM 21: Drydocking
137WORK ITEM 22: Temporary Services, Provide - Cutter
140WORK ITEM 23: Sea Trial Performance, Support, Provide
144WORK ITEM 24: SSDG Heat Exchangers (AFC45), Clean and Inspect
146WORK ITEM 25: 6000 HR MDE Maintenance, Perform
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
Coast Guard Drawings
Coast Guard Drawing 154 WPC 79-900, Rev D, Stability and Loading Data Booklet Coast Guard Drawing 154WPC 085-201 Rev -, PROPULSION SYSTEM, SSDG, EDG INSTALLATION DRAWINGS
Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion
Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures
Coast Guard Drawing 154 WPC 169-201, Rev B, Structural Closure Stern Gate Coast Guard Drawing 154 WPC 171-201, Rev A, Mast A&D
Coast Guard Drawing 154 WPC 171-601, Rev 1, Mast Prefab
Coast Guard Drawing 154WPC 200-301 Rev -, MACHINERY ARRANGEMENT DRAWINGS Coast Guard Drawing 154 WPC 204-301, Rev E, Equipment Removal Plan
Coast Guard Drawing 154 WPC 243-201, Rev A, Main Propulsion Shafting A&D
Coast Guard Drawing 154 WPC 245-304, Rev -, Propeller Plans and Data Six Blade Propeller
Coast Guard Drawing 154 WPC 259-210, Rev D, Exhaust Piping System Arrangement Coast Guard Drawing 154-WPC-256-301, Main and Auxiliary Cooling System Diagram
Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement
Coast Guard Drawing 154 WPC 310-301, Rev A, Electrical One Line Diagram Coast Guard Drawing 154 WPC 405-201, Rev -, Antenna A&D
Coast Guard Drawing 154 WPC 405-202, Rev A, Antenna Arrangement and Installation
Coast Guard Drawing 154 WPC 422-301, Rev C, Electrical Navigational Aids
Coast Guard Drawing 154 WPC 406-301, Rev B, Schedule of Bonding and Grounding
Coast Guard Drawing 154 WPC 506-301, Rev -, Fills, Vents, Sounds and Overflows Diagram
Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram
Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram
Coast Guard Drawing 154 WPC 529-301, Rev -, Bilge System Diagram
Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement
Coast Guard Drawing 154 WPC 533-301, Rev E, Potable Water System Diagram
Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement
Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60
Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System
Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram
Coast Guard Drawing 154 WPC 556-202, Rev C, Fin Stabilizer Hydraulic System A&D
Coast Guard Drawing 154 WPC 556-302, Rev -, Fin Stabilizer Hydraulic System Diagram
Coast Guard Drawing 154 WPC 562-201, Rev A, Rudder Details Coast Guard Drawing 154 WPC 562-202, Rev A, Rudder Arrangement & Details
Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D
Coast Guard Drawing 154 WPC 565-301, Rev -, Fin Stabilizer Control System
Coast Guard Drawing 154 WPC 565-302, Rev B, Fin Stabilizer Control System COED
Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D
Coast Guard Drawing 154 WPC 582-201, Rev -, Mooring and Towing A&D
Coast Guard Drawing 154 WPC 583-201, Rev -, Cutter Boat Handling and Stowage A&D
Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement
Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement
Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram
Coast Guard Drawing 154-WPC-593-302, Oily Bilge System Diagram Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement
Coast Guard Drawing 154 WPC 602-305, Rev B, Visual Identification and Draft Marks Plan Coast Guard Drawing 154B WPC 612-201, Lifelines, Life Rails and Stanchions A&D
Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement Coast Guard Drawing 154 WPC 633-301, Rev B, Cathodic Protection System
Coast Guard Drawing 154B WPC 634-301, Deck Covering Schedule Coast Guard Drawing 154 WPC 995-900, Rev -, FRC Docking Assembly Details & Construction Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan
Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT TOPSIDE/WEATHERDECK CORROSION
Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS
Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS & ASSOCIATED HANDRAIL
Coast Guard Maintenance Procedure Card (MPC) B60000.0 INSPECT WATERTIGHT AIRTIGHT CLOSURES
Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS
Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION DEVICES
Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION
Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY
Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR GASKETS
Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES AND MANHOLES
Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)
Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR (1101-1118)
Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE CONVERSION
Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN
Coast Guard Maintenance Procedure Card (MPC) P24108.D INSP/LUBE HAWSER REELS
Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS
Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE
Coast Guard Maintenance Procedure Card (MPC) Q30005.0 INSP/LUBE LOCKERS AND SPECIAL STORAGE Coast Guard Maintenance Procedure Card (MPC) Q21502.0 SEAL HULL PRESERVATION (MONTHLY)
Coast Guard Maintenance Procedure Card (MPC) M33010.D, INSPECT POTABLE WATER FILL HOSE
Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT TENSION #1
Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT TENSION #2
Coast Guard Maintenance Procedure Card (MPC) B24312.0, INSP/CLN POTABLE WATER Y STRAINER
Coast Guard Maintenance Procedure Card (MPC) M34045.0, INSP/CLN R/O SEAWTR DUPLEX STRAINER
Coast Guard Maintenance Procedure Card (MPC) M28018.0, INSP/CLN OILY BILGE SIMPLEX STRAINER
Coast Guard Maintenance Procedure Card (MPC) M24010.0, INSP/CLN HVAC UNIT STRAINERS
Coast Guard Maintenance Procedure Card (MPC) M25001.0, INSP/CLN INTERNAL DECK DRAINS
Coast Guard Maintenance Procedure Card (MPC) M41045.0, INSP/CLN FO Y STRAINERS
Coast Guard Maintenance Procedure Card (MPC) M41055.0, INSP/CLN EMRG STOP SM BOAT FILL STA
Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #1
Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #2
Coast Guard Maintenance Procedure Card (MPC) M27008.0, INSP/LUBE BILGE VALVES
Coast Guard Maintenance Procedure Card (MPC) M41015.0, INSP/LUBE REMOTE OPERATION FUEL VALVES
Coast Guard Maintenance Procedure Card (MPC) B24100.0, CHECK FUEL OIL TANKS
Coast Guard Maintenance Procedure Card (MPC) M35009.0, CHECK SANITATION VACUUM SYSTEM
Coast Guard Maintenance Procedure Card (MPC) M35005.0, SERVICE SEWAGE Y STRAINER SCREEN
Coast Guard Maintenance Procedure Card (MPC) M28014.0, WASH OWS STRAINER
Coast Guard Maintenance Procedure Card (MPC) M28016.0, WASH OWS TPH MONITOR GLASS
Coast Guard Maintenance Procedure Card (MPC) B24314.0, DRAIN WTR HEATER TNK SEDIMENT
Coast Guard Maintenance Procedure Card (MPC) M33014.0, TEST POT WTR TNK BROMINE (A-C-533-47)
Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #1
Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #2
Coast Guard Maintenance Procedure Card (MPC) M28020.0, TEST OWS CONTROL VALVES
Coast Guard Maintenance Procedure Card (MPC) M28022.0, TEST OWS VALVE REMOTE OPERATOR
Coast Guard Maintenance Procedure Card (MPC) B24311.0, TEST POT WTR ACCUMULATOR PRESSURE
Coast Guard Maintenance Procedure Card (MPC) M20023.0, TEST P-100 SEAWATER VALVE
Coast Guard Maintenance Procedure Card (MPC) M21005.0, TEST FIREMAIN SYS FLUSH & FLOW
Coast Guard Maintenance Procedure Card (MPC) M27020.0, TEST SUMP PUMP
Coast Guard Maintenance Procedure Card (MPC) M30015.0, TEST WTR HTR TEMP/PRESS RELIEF VLV
Coast Guard Maintenance Procedure Card (MPC) M33005.0, TEST EYEWASH STATIONS
Coast Guard Maintenance Procedure Card (MPC) M36008.0, TEST GREY WATER SUCTION VALVES
Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-PORT
Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-STBD
Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL HAND PUMP-SSDG PORT
Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL TANK HAND PUMP-SSDG STBD
Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL TANK HAND PUMP-EDG
Coast Guard Maintenance Procedure Card (MPC) P20012.D SERVICE CBM WINCH OIL
Coast Guard Maintenance Procedure Card (MPC) P27025.D REPLACE CAPSTAN GEAR OIL
Coast Guard Maintenance Procedure Card (MPC) P20020.D TEST CUTTER BOAT WINCH LOAD
Coast Guard Maintenance Procedure Card (MPC) P27110.D TEST J-BAR DAVIT ANNUAL WEIGHT
Coast Guard Maintenance Procedure Card (MPC) M28044.D, INSP/CLN OWS INTERNAL CLEANING
Coast Guard Maintenance Procedure Card (MPC) M27003.D, INSP/CLN ROSE BOX STRAINERS
Coast Guard Maintenance Procedure Card (MPC) M41049.D, CHECK NFV F/O TREATMENT SYS
Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP- PORT
Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP- STBD
Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER PORT
Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER STBD
Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- PORT
Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- STBD
Coast Guard Maintenance Procedure Card (MPC) M24018.D, TEST SSDG R/W RELIEF VALVES Coast Guard Maintenance Procedure Card (MPC) M28039.D, REPLACE OWS OIL CONTENT MNTR CPNTS
Coast Guard Maintenance Procedure Card (MPC) F14010.D, INSP/CLN 81702-0400-01 (K0639), PROBE
Coast Guard Maintenance Procedure Card (MPC) D13528.D, SSDG HEAT EXCHANGER, INSP/CLN
Coast Guard Technical Publication (TP) 8051-311-A, Ship Service Diesel Generator (SSDG) Series QSM11-DM Coast Guard Technical Publications (TP) 6632, Reduction Gear – Model ZF 280-1
Coast Guard Technical Publication (TP) 8000, Apr 2010, Main Engine Seawater Strainer, 10 Inch Duplex Basket Strainer Coast Guard Technical Publication (TP) 8001, Oct 2010, Cathodic Protection System
Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator System-Model 2.2/107 YM
Coast Guard Technical Publication (TP) 8010, 16 JUL 2010, Fin Stabilizer System HPU20 Hydraulic Power Unit Quantum QC-1500 Operational and Maintenance Manual
Coast Guard Technical Publication (TP)8015-593-A, Jets Vacuum Sanitation System-Model JETS 30MB-D
Coast Guard Technical Publication (TP)8019-233-A, Preliminary-Main Propulsion Diesel Engine MTU 20V4000M93L
Coast Guard Technical Publications (TP) 8081, Stern Tube Seal with Emergency Packing Gland – Type PSE, Model H76214 with Emergency Packing Glad Model 78479
Coast Guard Technical Publication (TP) 8096, SWBS 568, Sep 2011, Seawater Service Pump Bow Thruster Schottel Transverse Thruster 60 LK and Racci Operator Panel and Motor Drive Installation, Service, and Opertation Manual
Coast Guard Technical Publication (TP)8105-533-A, Preliminary - Watermaker/Brominator Reverse Osmosis Model - FRC-B 1600
Coast Guard Technical Publication (TP)8106-077-A, Eye/Face Wash and Body Spray Station
Coast Guard Technical Publication (TP)8110-533-A, Commercial Point of Use Tank Water Heater Model: EGSP15 Use and Care Manual
Coast Guard Technical Publication (TP) 8153, Type EL + IS Rudderstock seal Model H 78525-01, Installation, Operation and Maintenance Manual Coast Guard Technical Publication (TP)8159-524-A, “Y” Strainer-Model 352M and 851M
Coast Guard Technical Publication (TP)8196-524-A, Strainer, Simplex-Model 72-12, 72-14F, 72-16FL
Coast Guard Technical Publication (TP)8210-593-A, Preliminary Simplex Basket Strainer Model 72 Coast Guard Technical Publication (TP) 8911A, 30 APR 2016, Technical Repair Standard, Depot Level, For Use On Fast Response Cutter (FRC-B), Sentinel Class, Fin Stabilizer System Quantum Model QC-1500 Overhaul Repair Procedures, Vol 1 & 2
Coast Guard Technical Publication (TP) 8913, Sep 2014, Technical Repair Standard For Propellers
Coast Guard Technical Publication (TP)S9522-AA-HBK-010-522-A, Magazine Sprinkler System Coast Guard Technical Publication 8019 (TP-8019), Section D, Main Propulsion Engine MTU 20V4000M93L, Volume 4, Maintenance and Overhaul Manual MS2205/00E, MS68001/02E, MA50075/02E, MA25014/01E, and MA20011/01E
Other References
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required
American Bureau of Shipbuilding (ABS) Rules for Survey After Construction, Part 7
American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End
ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)
MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
MIL-C-16173, Jan 1993, Corrosive Preventative Compound, Solvent Cutback, Cold Application The Society for Protective Coatings (SSPC)/NACE International (NACE No.2 2004, Near White Blast Cleaning) MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use
Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement
DOD-STD-2003, Dec 1990, Electric Plant Installations, Standard Methods for Surface Ships and Submarines (Cable), Figures 1B5, 3B19, 3B20, 3B21
MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application
QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application
Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
| WORK ITEM |
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/Unit)
| 1 |
| Y |
| V-Belt Tension TSTR |
| P/N: 3HX33, CAGE: 0AEU2, NIIN: 015485655 |
| 1 |
| 1000.00 |
| 2 |
| N |
| Rope, Fibrous, Amsteel Blue |
| P/N: 8720328 |
NIIN: 01-673-9963
| 1 |
| 500 |
| Y |
| Life Raft |
NOTE: After existing life rafts are packaged and turned over to the COR by the Contractor, the COR will furnish to the Contractor new or overhauled life rafts supplied by NAVY.
| N/A |
| 2 |
| 6000 |
| 5 |
| Y |
| **Propeller Shaft |
| NSN: 2010-01-605-7516 |
| 2 |
| 103,000 |
| Y |
| **LH Propeller |
| NSN: 2010-01-628-0276 |
PN: 531915
| 1 |
| 190,000 |
| Y |
| **RH Propeller |
| NSN: 2010-01-627-9761 |
531914
| 1 |
| 190,000 |
| N |
| **Stave Kit |
(each kit contains 8 reg. Romor staves, 2 rubber locking staves, 2 Romor staves w/keeper slot)
NSN: 3120-01-605-7400
P/N: 80920203000003
| 4 |
| 2430 |
| N |
| **FWD Bearing Split External Retaining Ring Kit |
(each kit contains 1ea retaining ring, 10ea socket head cap screws)
NSN: 3120-01-605-7345
P/N: 80920203000004
| 2 |
| 1970 |
| N |
| **AFT Bearing Split External Retaining Ring Kit |
(each kit contains 1ea retaining ring, 10ea socket head cap screws)
NSN: 3120-01-605-7510
P/N: 80920203000005
| 2 |
| 2575 |
| N |
| **Kit, Installation Part-Replacement |
(see note 4.1 for kit contents)
NSN: 2010-01-629-4693
P/N: 950700
| 2 |
| 1900 |
| Y |
| *Kit, Propeller – Removal/Installation Tools and Equipment |
(see note 4.2 for kit contents)
NSN: 2010-01-632-2198/
P/N: 999120
| 1 |
| 22,970 |
| N |
| Shaft Seal Overhaul Kit |
(see table 7-5 of TP-8081, pg 7-9, “Service Kit C”)
NSN: 5330-01-618-5276
P/N: H76214-8
| 2 |
| 4896 |
| N |
| Anodes, Zinc (stern tube) |
| NIIN: 01-644-5483 |
P/N: Z0020202H3
| 16 |
| 50 |
| N |
| CAD Model of LH & RH propellers for use in propeller scans and analysis |
| N/A |
| 1 |
| 1 |
| 7 |
| Y |
| **Rudder |
| NSN: 2040-01-618-2412 |
| 2 |
| 19,350 |
| N |
| Shaft Seal Overhaul Kit |
(Service Kit A from TP-8153, pg 7-5, Table 7-2)
NSN: 5330-01-595-4647
PN: H785252-01-6
| 2 |
| 9722 |
| N |
| Shaft Seal Overhaul Kit |
(Service Kit B from TP-8153, pg 7-5, Table 7-3)
NSN: 5330- 01-596-7760
PN: H78525-01-7
| 2 |
| 6,170 |
| N |
| Locknut |
PC5 154WPC 562-002
NSN: 5310-33-201-6431
PN: KM32
| 4 |
| 100.00 |
| N |
| Lock Washer |
PC6 154WPC 562-002
NSN: 5310-33-201-5247
PN: MB 32
| 2 |
| 150.00 |
| N |
| Upper Roller Bearing |
PC7 154WPC 562-002
NSN: 3110-01-597-3537
PN: 23032 CC/C2W33
| 2 |
| 502.11 |
| N |
| Oil Seal |
PC8 154WPC 562-002
NSN: 5330-01-618-5091
PN: CR70028 CRWH1R
| 2 |
| 60.00 |
| N |
| Lower Bearing |
PC9 154WPC 562-002
| NSN: 3120-01-631-4104 |
| 2 |
| $1,162 |
| 8 |
| Y |
| **Fin Blade |
| NSN: 2040-01-598-8181 |
PN: 601-15-020S02-00-00-A
| 2 |
| 22,254.38 |
| 9 |
| N |
| **Set of bevel gears 19:28, Mfr: Schottel |
| NSN: 3020-01-618-1133 |
PN: 1088301
| 1st. |
| 10,378.13 |
| Y |
| **Propeller, Mfr: Schottel |
| NSN: |
PN: 1161329
| 1ea. |
| 20,000.00 |
| 13 |
| Y |
| **Depth Sounder Transducer |
| NSN: 5845-01-678-5056 |
P/N: DS-630-30
| 1 |
| $10,000.00 |
| Y |
| **Speed log transducer |
| NSN: 6605-99-839-3629 |
| 1 |
| $10,000.00 |
| N |
| Parts Kit, Gate Valve (Doppler Speed Log) |
| NSN: 4820-99-374-5925 |
P/N: 81702-0410-00
| 1 |
| $1,000.00 |
| N |
| Zinc Anodes |
| NIN: 01-647-6179 |
P/N: DS620
| 4 |
| $50.00 |
| 14 |
| N |
| **Anode, Corrosion, Elliptical |
| NSN: 5340-99-400-2561 |
PN: PPEC1202-MM50
| 2 ea. |
| 1,900.00 |
| N |
| **Silver/Silver Chloride Reference Electrode Cell |
| NSN: 6630-99-553-5405 |
PN: PPR100019
| 2 ea. |
| 1,625.00 |
| N |
| Copper Anode, Anti-Fouling |
| NSN: 5342-99-133-5325 |
PN: PAAZRRY037FT
| 3 ea. |
| 436.69 |
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
| Work Item |
| Title |
Various Maintenance (AFC30), Perform
Various Maintenance (AFC45), Perform
Electrical System Maintenance (AFC30 DD1), Perform
Electrical System Maintenance (AFC45 DD1), Perform
Auxiliary Machinery Maintenance, Perform (AFC30 DD1)
Auxiliary Machinery Maintenance, Perform (AFC45 DD1)
MTU Systems Maintenance (AFC30 DD1), Perform
MTU Systems Maintenance (AFC45 DD1), Perform
Hull Plating, Inspect (SIDESCAN)
Tanks and Voids, Inspect and Preserve
Propulsion Shafting System, Inspect and Repair (DD1)
ASW/Firemain System Components, Renew/Overhaul
Rudder Assemblies, Inspect and Repair
Stabilizing Fins, Inspect and Repair
Bow Thruster Propeller and Tunnel, Inspect and Repair
RHIB Notch Skid Pads, Inspect
Stern Launch Door, Inspect and Preserve 100% (DD1)
U/W Body, Preserve (100%)
Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and Maintain
Sea Trial Performance, Support, Provide
6000 HR MDE Maintenance, Perform Principal Characteristics 154' WPC (Sentinel Class)
Physical
| Anchor |
| ROCNA, anchor, 150 KG/ 331 LB, Stainless Steel |
| Bulkheads |
| (7), Watertight Bulkheads located below the Main Deck |
| Displacement, delivery, light ship |
| 302 Metric Tons |
| Draft, full load |
| 2.58 Meters (8.46 Feet) |
| End of service life displacement |
| 353 Metric Tons |
| Framing |
| Longitudinal |
| Full load displacement |
| 353 Metric Tons |
| Height of highest projection |
| 17.22 Meters (56.5 Feet) |
| Length overall (loa) |
| 46.80 Meters (153.5 Feet) |
| Maximum beam |
| 7.75 Meters (25.43 Feet) |
| Minimum operating displacement |
| 314 Metric Tons |
| Waterline length (lwl) |
| 44.35 Meters (145.5 Feet) |
Hull
| Hull/main weatherdeck material |
| AH-36 Steel |
| Superstructure |
| 5456-H1111 Aluminum |
Machinery
| Bow thruster |
| Schottel STT 60 LK |
| Diameter of propeller |
| 1900 mm |
| Emergency service generator (edg) |
| Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator |
| Fin stabilizer |
| (2), Quantum QC1500 |
| Main propulsion |
| (2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels |
| Number of blades |
| 6 |
| Number of propellers |
| (2) Michigan Wheel Marine |
| Propeller pitch capability |
| Fixed |
| Propulsion shafts |
| (2), Electralloy Nitronic 50HS (9430mm) Shafts |
| Reduction gears |
| (2), ZF 23560C/D Series |
| Rudders |
| (2), 316L Stainless Steel |
| Shaft rotations per minute |
| 478 |
| Shaft(s) bearing, aft |
| (2), Duramax Bearings |
| Shaft(s) bearing, intermediate |
| (2), Duramax Bearings |
| Shaft(s) diameter |
| 8 Inches |
| Shaft(s) Seal |
| (2), Wartsila Mechanical Seals |
| Ship service generators |
| (2), Cummins QSM11-DM Diesels with Stanford 317KW Generator |
Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)
| Fresh water tank, port (3-38-2-w) |
| 708 gal |
| Fresh water tank, stbd (3-38-1-w) |
| 756 gal |
| Fuel oil edg day tank (1-10-1-f) |
| 134 gal |
| Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f) |
| 1,159 gal |
| Fuel oil overflow tank, center (3-10-0-f) |
| 616 gal |
| Fuel oil service tank, #1 port (3-17-2-f) |
| 1,750 gal |
| Fuel oil service tank, #1 stbd (3-17-1-f) |
| 1,750 gal |
| Fuel oil service tank, #2 port (3-40-2-f) |
| 890 gal |
| Fuel oil service tank, #2 stbd (3-40-1-f) |
| 890 gal |
| Fuel oil storage tank, #1 center (3-11-0-f) |
| 5,040 gal |
| Fuel oil storage tank, #2 center (3-23-0-f) |
| 5,350 gal |
Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)
| Grey water tank, (3-17-0-w) |
| 2,668 gal. |
| Lube oil storage tank, (2-35-2-f) |
| 146 gal. |
| Oily water tank, (3-34-1-w) |
| 336 gal. |
| Sewage collection tank, (3-6-0-w) |
| 429 gal. |
| Waste oil tank, (3-34-2-f) |
| 336 gal. |
00000_0618_FLT
REC_00000_FLT_CG Yard Project (1212) General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by and at CG the Yard for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Other References None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is large.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
· Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
· National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
· Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Coast Guard Yard personnel and Contractors shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."
3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
| DATE & TIME |
| ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…) |
| LOCATION (Frame & Deck, relation to equipment, etc.) |
| TEMPERATURE |
| % REL. HUMID-ITY |
| DEW PT. |
| SURFACE |
| AMBIENT |
| ΔT |
| DP - Surface |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/NACE No. 2 |
| ( |
| SSPC-SP WJ-1/NACE WJ-1 |
| ( |
| SSPC-SP WJ-2/NACE WJ-2 |
| ( |
| SSPC-SP WJ-3/NACE WJ-3 |
| ( |
| SSPC-SP WJ-4/NACE WJ-4 |
| ( |
| SSPC-SP-3 |
| ( |
| SSPC-SP-11 |
| ( |
| SSPC-SP-11 (inaccessible area) |
| ( |
| Brush-blasting (non-metallic substrate) |
| ( |
Abrasive Manufacturer:
Abrasive Sieve Size:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/NACE No. 2 |
| ( |
| SSPC-SP WJ-1/NACE WJ-1 |
| ( |
| SSPC-SP WJ-2/NACE WJ-2 |
| ( |
| SSPC-SP WJ-3/NACE WJ-3 |
| ( |
| SSPC-SP WJ-4/NACE WJ-4 |
| ( |
| SSPC-SP-3 |
| ( |
| SSPC-SP-11 |
| ( |
| SSPC-SP-11 (inaccessible area) |
| ( |
| Brush-blasting (non-metallic substrate) |
| ( |
Abrasive Manufacturer:
Abrasive Sieve Size:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
| Date |
| Test Locations |
| Conductivity (Microsiemens/CM) |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Coating Mfg |
| Product Name |
| Batch # |
| Induction Time |
| Coating System Sequence (Primer/Touchup/3rd Coat, etc.) |
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| AVERAGE VALUE |
*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
| Application Method (Airless, Conventional Spray, Rolled) |
| Average DFT |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
00000_JLW_00818_154WPC
WORK ITEM 1: Various Maintenance (AFC30 DD), Perform
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to perform various inspections, preventive maintenance, and tests.
Table 1
Known Required Corrective Maintenance Tasks
| Task |
| CSMP Number |
(CG use only) Description of Work Scope
| 1 |
| None |
| None |
| 2 |
| None |
| None |
1.2 Government-furnished property.
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/UNIT)
| Y |
| V-Belt Tension TSTR |
| P/N: 3HX33, CAGE: 0AEU2, NIIN: 015485655 |
| 1 |
| 1000.00 |
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.
2. REFERENCES
Coast Guard Drawings
Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement
Coast Guard Drawing 154 WPC 582-201, Mooring and Towing A&D
Coast Guard Drawing 154B WPC 582-201, Mooring and Towing A&D
Coast Guard Drawing 154 WPC 612-201, Lifelines, Life Rails and Stanchions A&D
Coast Guard Drawing 154B WPC 612-201, Lifelines, Life Rails and Stanchions A&D
Coast Guard Drawing 154 WPC 623-301, Ladder Arrangement
Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement Coast Guard Drawing 154 WPC 583-201, Cutter Boat Handling, and Stowage A&D Coast Guard Drawing 154 WPC 634-301, Deck Coverings Schedule
Coast Guard Drawing 154B WPC 634-301, Deck Covering Schedule Coast Guard Drawing 154-WPC-256-301, Main and Auxiliary Cooling System Diagram
Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement
Coast Guard Drawing 154 WPC 310-301, Rev A, Electrical One Line Diagram
Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram
Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram
Coast Guard Drawing 154-WPC-529-301, Bilge System Diagram
Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement
Coast Guard Drawing 154 WPC 533-301, Rev E, Potable Water System Diagram
Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement
Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60
Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System
Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram
Coast Guard Drawing 154 WPC 582-201, Rev -, Mooring and Towing A&D
Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement
Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement
Coast Guard Drawing 154B-WPC-593-202, Oily Bilge System Arrangement
Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram
Coast Guard Drawing 154-WPC-593-302, Oily Bilge System Diagram
Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement
Coast Guard Publications
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT TOPSIDE/WEATHERDECK CORROSION
Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS
Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS & ASSOCIATED HANDRAIL
Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS
Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION DEVICES
Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION
Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY
Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR GASKETS
Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES AND MANHOLES
Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)
Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR (1101-1118)
Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE CONVERSION
Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN
Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS
Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE
Coast Guard Maintenance Procedure Card (MPC) Q30005.0 INSP/LUBE LOCKERS AND SPECIAL STORAGE Coast Guard Maintenance Procedure Card (MPC) Q21502.0 SEAL HULL PRESERVATION (MONTHLY)
Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator System-Model 2.2/107 YM
Coast Guard Technical Publication (TP) 8105-533-A, Preliminary - Watermaker/Brominator Reverse Osmosis Model - FRC-B 1600
Coast…
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