CGC Joseph Tezanos REV-2.SPEC.doc

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CGC JOSEPH TEZANOS FY20 DRYDOCK REPAIRS
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70Z080-20-Q-P4502900
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USCGC JOSEPH TEZANOS (WPC 1118)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2020

Developed By: James L Ward

(REV-2, 10 MARCH 2020)

TABLE OF CONTENTS

iiiRevisions Record ivConsolidated List of References xiConsolidated List of Government-furnished Property xiiiConsolidated List of Critical Inspection Items xivPrincipal Characteristics

1General Requirements

13WORK ITEM 1: Various Maintenance (AFC30 DD), Perform

24WORK ITEM 2: Electrical System Maintenance (AFC30 ODMS), Perform (Option)

30WORK ITEM 3: Auxiliary Machinery Maintenance, Perform (AFC-30) (Option)

40WORK ITEM 4: MTU Systems Maintenance (AFC30 ODMS), Perform (Option)

44WORK ITEM 5: Hull Plating, Inspect (SIDESCAN OPTION)

49WORK ITEM 6: Tanks and Voids, Inspect and Preserve(OPTION)

54WORK ITEM 7: Propulsion Shafting System, Inspect and Repair (DD1)

61WORK ITEM 8: ASW/Firemain System Components, Renew/Overhaul

66WORK ITEM 9: Rudder Assemblies, Inspect and Repair

70WORK ITEM 10: Stabilizing Fins, Inspect and Repair

74WORK ITEM 11: Bow Thruster Propeller and Tunnel, Inspect and Repair (OPTION)

77WORK ITEM 12: RHIB Notch Skid Pads, Inspect

79WORK ITEM 13: Stern Launch Door, Inspect and Preserve 100% (DD1)

82WORK ITEM 14: Freeboard, Preserve “100%”

86WORK ITEM 15: U/W Body, Preserve (100%)

91WORK ITEM 16: Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and Maintain

96WORK ITEM 17: Drydocking

99WORK ITEM 18: Temporary Services, Provide - Cutter

102WORK ITEM 19: Sea Trial Performance, Support, Provide

106WORK ITEM 20: SSDG Heat Exchangers (AFC45), Clean and Inspect

108WORK ITEM 21: 6000 HR MDE Maintenance, Perform

111WORK ITEM 22: Various Repairs, Perform

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE
REV#
WORK ITEM#
CHANGES MADE
3/10/2020
1
24
Added

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

Coast Guard Drawings

Coast Guard Drawing 154 WPC 259-210, Rev D, Exhaust Piping System Arrangement

Coast Guard Drawing 154 WPC 085-201, Rev A, Propulsion System, SSDG, EDG Installation Drawings

Coast Guard Drawing 154 WPC 111-301, Rev B, Shell Expansion

Coast Guard Drawing 154 WPC 127-302, Rev C, Potable Water & Sewage Tank Fabrication Details

Coast Guard Drawing 154 WPC 131-301, Rev D, Scantlings – Main Deck

Coast Guard Drawing 154 WPC 161-301, Rev C, Skegs and Stern Tubes Support Structures

Coast Guard Drawing 154 WPC 167-201, Rev F, Schedule of Doors, Manholes, and Hatches

Coast Guard Drawing 154 WPC 169-201, Rev B, Structural Closure Stern Gate

Coast Guard Drawing 154 WPC 171-201, Rev D, Mast A&D

Coast Guard Drawing 154 WPC 171-601, Rev 1, Mast Prefab

Coast Guard Drawing 154 WPC 200-301, Rev -, Machinery Arrangement Drawings

Coast Guard Drawing 154 WPC 202-301, Rev A, Machinery Control & Monitoring System (MCMS) Cable Block Diagram

Coast Guard Drawing 154 WPC 202-302, Rev -, Machinery Control and Monitoring System, I/O Schedule

Coast Guard Drawing 154 WPC 204-301, Rev F, Equipment Removal Plan

Coast Guard Drawing 154 WPC 243-201, Rev A, Main Propulsion Shafting A&D

Coast Guard Drawing 154 WPC 245-304, Rev -, Propeller Plans and Data Six Blade Propeller

Coast Guard Drawing 154 WPC 251-301, Rev D, Combustion Air Diagram

Coast Guard Drawing 154 WPC 256-301, Rev D, Main and Auxiliary Cooling System Diagram

Coast Guard Drawing 154 WPC 259-201, Rev D, Exhaust Piping System Arrangement

Coast Guard Drawing 154 WPC 259-301, Rev B, Exhaust Piping System Diagram

Coast Guard Drawing 154 WPC 261-201, Rev B, Fuel Oil Service System Arrangement

Coast Guard Drawing 154 WPC 310-301, Rev B, Electrical One Line Diagram

Coast Guard Drawing 154 WPC 313-301, Rev C, DC System Wiring Diagram

Coast Guard Drawing 154 WPC 320-301, Rev E, 450V System Deck Plan

Coast Guard Drawing 154 WPC 320-302, Rev E, Motor Controller Diagrams

Coast Guard Drawing 154 WPC 324-301, Rev C, Generator and Switchboard Drawing

Coast Guard Drawing 154 WPC 324-302, Rev 5, Ship’s Service Switchboard Wiring Diagram

Coast Guard Drawing 154 WPC 324-303, Rev 5, Emergency Switchboard Wiring Diagram

Coast Guard Drawing 154 WPC 330-301, Rev G, 120V System Deck Plan

Coast Guard Drawing 154 WPC 405-201, Rev -, Antenna A&D

Coast Guard Drawing 154 WPC 405-202, Rev A, Antenna Arrangement and Installation

Coast Guard Drawing 154 WPC 406-301, Rev B, Schedule of Bonding and Grounding

Coast Guard Drawing 154 WPC 422-301, Rev F, Electrical Navigation Aids

Coast Guard Drawing 154 WPC 423-301, Rev C, Electronic Navigation System

Coast Guard Drawing 154 WPC 433-301, Rev D, Announcing Systems

Coast Guard Drawing 154 WPC 436-301, Rev C, Fire Detection System

Coast Guard Drawing 154 WPC 506-201, Rev A, Fills Vents, Sounds, and Overflows

Coast Guard Drawing 154 WPC 506-301, Rev -, Fills, Vents, Sounds, Overflows Diagram

Coast Guard Drawing 154 WPC 512-201, Rev -, HVAC Arrangement

Coast Guard Drawing 154 WPC 512-301, Rev B, HVAC System Diagram

Coast Guard Drawing 154 WPC 512-302, Rev D, HVAC Control System

Coast Guard Drawing 154 WPC 512-305, Rev -, HVAC Equipment List

Coast Guard Drawing 154 WPC 513-201, Rev B, Machinery Ventilation Arrangement

Coast Guard Drawing 154 WPC 513-301, Rev C, Machinery Ventilation Diagram

Coast Guard Drawing 154 WPC 516-201, Rev E, HVAC Refrigerant Piping A&D

Coast Guard Drawing 154 WPC 516-301, Rev C, HVAC Refrigerant Piping Diagram

Coast Guard Drawing 154 WPC 521-301, Rev C, Firemain System and Magazine Sprinkler Diagram

Coast Guard Drawing 154 WPC 528-301, Rev B, Grey Water System Diagram

Coast Guard Drawing 154 WPC 529-301, Rev -, Bilge System Diagram

Coast Guard Drawing 154 WPC 533-301, Rev H, Potable Water System Diagram

Coast Guard Drawing 154 WPC 540-301, Rev C, Lube Oil Service and Transfer System Diagram

Coast Guard Drawing 154 WPC 541-201, Rev B, Fuel Oil Transfer System Arrangement

Coast Guard Drawing 154 WPC 541-260, Fuel Oil Transfer System A&D-Module 60

Coast Guard Drawing 154 WPC 541-301, Rev D, Fuel Oil Service and Transfer System Diagram

Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram

Coast Guard Drawing 154 WPC 551-301, Rev C, Compressed Air System Diagram

Coast Guard Drawing 154 WPC 556-201, Rev C, Cutter Boat Launch & Recovery Hydraulic Sys Arrangement

Coast Guard Drawing 154 WPC 556-202, Rev C, Fin Stabilizer Hydraulic System A&D

Coast Guard Drawing 154 WPC 556-202, Rev D, Fin Stabilizer Hydraulic System A&D

Coast Guard Drawing 154 WPC 556-203, Rev B, Steering System Hydraulic Arrangement

Coast Guard Drawing 154 WPC 556-301, Rev -, Cutter Boat Launch & Recovery Hydraulic System Diagram

Coast Guard Drawing 154 WPC 556-302, Rev C, Fin Stabilizer Hydraulic System Diagram

Coast Guard Drawing 154 WPC 556-303, Rev C, Steering System Hydraulic Diagram

Coast Guard Drawing 154 WPC 562-201, Rev A, Rudder Details

Coast Guard Drawing 154 WPC 562-202, Rev A, Rudder Arrangement & Details

Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D

Coast Guard Drawing 154 WPC 565-301, Rev -, Fin Stabilizer Control System

Coast Guard Drawing 154 WPC 565-302, Rev B, Fin Stabilizer Control System COED

Coast Guard Drawing 154 WPC 568-201, Rev B, Bow Thruster System A & D

Coast Guard Drawing 154 WPC 582-201, Rev E, Mooring and Towing A&D

Coast Guard Drawing 154 WPC 583-201, Rev A, Cutter Boat Handling, and Stowage A&D

Coast Guard Drawing 154 WPC 593-201, Rev F, Sewage System Arrangement

Coast Guard Drawing 154 WPC 593-202, Rev C, Oily Bilge System Arrangement

Coast Guard Drawing 154 WPC 593-301, Rev C, Sewage System Diagram

Coast Guard Drawing 154 WPC 593-302, Rev C, Oily Bilge System Diagram

Coast Guard Drawing 154 WPC 593-303, Rev A, Sewage Control System

Coast Guard Drawing 154 WPC 601-302, Rev D, General Arrangement

Coast Guard Drawing 154 WPC 602-305, Rev B, Visual Identification and Draft Marks Plan

Coast Guard Drawing 154 WPC 612-201, Rev D, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154 WPC 623-301, Rev A, Ladder Arrangement

Coast Guard Drawing 154 WPC 625-201, Rev B, Window Arrangement

Coast Guard Drawing 154 WPC 631-301, Rev C, Paint and Preservation Schedule

Coast Guard Drawing 154 WPC 633-301, Rev C, Cathodic Protection System

Coast Guard Drawing 154 WPC 634-301, Rev B, Deck Covering Schedule

Coast Guard Drawing 154 WPC 79-900, Rev D, Stability and Loading Data Booklet

Coast Guard Drawing 154 WPC 995-900, Rev -, FRC Docking Assembly Details & Construction

Coast Guard Drawing 154 WPC 997-302, Rev -, Docking Plan

Coast Guard Drawing 154B WPC 085-201, Propulsion System, SSDG, EDG Installation Drawings

Coast Guard Drawing 154B WPC 202-301, Rev 4, Machinery Control and Monitoring System (MCMS)

Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement

Coast Guard Drawing 154B WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154B WPC 593-201, Sewage System Arrangement

Coast Guard Drawing 154B WPC 593-202, Rev -, Oily Bilge System Arrangement

Coast Guard Drawing 154B WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement

Coast Guard Drawing 154B WPC 634-301, Deck Covering Schedule

Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement

Coast Guard Drawing 154WPC 085-201 Rev -, PROPULSION SYSTEM, SSDG, EDG INSTALLATION DRAWINGS

Coast Guard Drawing 154WPC 200-301 Rev -, MACHINERY ARRANGEMENT DRAWINGS

Coast Guard Drawing 154-WPC-256-301, Main and Auxiliary Cooling System Diagram

Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement

Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram

Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram

Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement

Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60

Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System

Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram

Coast Guard Drawing 154-WPC-593-302, Oily Bilge System Diagram

Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT TOPSIDE/WEATHERDECK CORROSION

Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS

Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS & ASSOCIATED HANDRAIL

Coast Guard Maintenance Procedure Card (MPC) B60000.0 INSPECT WATERTIGHT AIRTIGHT CLOSURES

Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS

Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION DEVICES

Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION

Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY

Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR GASKETS

Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES AND MANHOLES

Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)

Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR (1101-1118)

Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE CONVERSION

Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN

Coast Guard Maintenance Procedure Card (MPC) P24108.D INSP/LUBE HAWSER REELS

Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS

Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE

Coast Guard Maintenance Procedure Card (MPC) Q30005.0 INSP/LUBE LOCKERS AND SPECIAL STORAGE Coast Guard Maintenance Procedure Card (MPC) Q21502.0 SEAL HULL PRESERVATION (MONTHLY)

Coast Guard Maintenance Procedure Card (MPC) M33010.D, INSPECT POTABLE WATER FILL HOSE

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT TENSION #1

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT TENSION #2

Coast Guard Maintenance Procedure Card (MPC) B24312.0, INSP/CLN POTABLE WATER Y STRAINER

Coast Guard Maintenance Procedure Card (MPC) M34045.0, INSP/CLN R/O SEAWTR DUPLEX STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28018.0, INSP/CLN OILY BILGE SIMPLEX STRAINER

Coast Guard Maintenance Procedure Card (MPC) M24010.0, INSP/CLN HVAC UNIT STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M25001.0, INSP/CLN INTERNAL DECK DRAINS

Coast Guard Maintenance Procedure Card (MPC) M41045.0, INSP/CLN FO Y STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M41055.0, INSP/CLN EMRG STOP SM BOAT FILL STA

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #1

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #2

Coast Guard Maintenance Procedure Card (MPC) M27008.0, INSP/LUBE BILGE VALVES

Coast Guard Maintenance Procedure Card (MPC) M41015.0, INSP/LUBE REMOTE OPERATION FUEL VALVES

Coast Guard Maintenance Procedure Card (MPC) B24100.0, CHECK FUEL OIL TANKS

Coast Guard Maintenance Procedure Card (MPC) M35009.0, CHECK SANITATION VACUUM SYSTEM

Coast Guard Maintenance Procedure Card (MPC) M35005.0, SERVICE SEWAGE Y STRAINER SCREEN

Coast Guard Maintenance Procedure Card (MPC) M28014.0, WASH OWS STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28016.0, WASH OWS TPH MONITOR GLASS

Coast Guard Maintenance Procedure Card (MPC) B24314.0, DRAIN WTR HEATER TNK SEDIMENT

Coast Guard Maintenance Procedure Card (MPC) M33014.0, TEST POT WTR TNK BROMINE (A-C-533-47)

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #1

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #2

Coast Guard Maintenance Procedure Card (MPC) M28020.0, TEST OWS CONTROL VALVES

Coast Guard Maintenance Procedure Card (MPC) M28022.0, TEST OWS VALVE REMOTE OPERATOR

Coast Guard Maintenance Procedure Card (MPC) B24311.0, TEST POT WTR ACCUMULATOR PRESSURE

Coast Guard Maintenance Procedure Card (MPC) M20023.0, TEST P-100 SEAWATER VALVE

Coast Guard Maintenance Procedure Card (MPC) M21005.0, TEST FIREMAIN SYS FLUSH & FLOW

Coast Guard Maintenance Procedure Card (MPC) M27020.0, TEST SUMP PUMP

Coast Guard Maintenance Procedure Card (MPC) M30015.0, TEST WTR HTR TEMP/PRESS RELIEF VLV

Coast Guard Maintenance Procedure Card (MPC) M33005.0, TEST EYEWASH STATIONS

Coast Guard Maintenance Procedure Card (MPC) M36008.0, TEST GREY WATER SUCTION VALVES

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-STBD

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL HAND PUMP-SSDG PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL TANK HAND PUMP-SSDG STBD

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL TANK HAND PUMP-EDG

Coast Guard Maintenance Procedure Card (MPC) P20012.D SERVICE CBM WINCH OIL

Coast Guard Maintenance Procedure Card (MPC) P27025.D REPLACE CAPSTAN GEAR OIL

Coast Guard Maintenance Procedure Card (MPC) P20020.D TEST CUTTER BOAT WINCH LOAD

Coast Guard Maintenance Procedure Card (MPC) P27110.D TEST J-BAR DAVIT ANNUAL WEIGHT

Coast Guard Maintenance Procedure Card (MPC) M28044.D, INSP/CLN OWS INTERNAL CLEANING

Coast Guard Maintenance Procedure Card (MPC) M27003.D, INSP/CLN ROSE BOX STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M41049.D, CHECK NFV F/O TREATMENT SYS

Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP- PORT

Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP- STBD

Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER PORT

Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER STBD

Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- PORT

Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- STBD

Coast Guard Maintenance Procedure Card (MPC) M24018.D, TEST SSDG R/W RELIEF VALVES Coast Guard Maintenance Procedure Card (MPC) M28039.D, REPLACE OWS OIL CONTENT MNTR CPNTS

Coast Guard Maintenance Procedure Card (MPC) F14010.D, INSP/CLN 81702-0400-01 (K0639), PROBE

Coast Guard Maintenance Procedure Card (MPC) D13528.D, SSDG HEAT EXCHANGER, INSP/CLN

Coast Guard Technical Publication (TP) 8051-311-A, Ship Service Diesel Generator (SSDG) Series QSM11-DM Coast Guard Technical Publications (TP) 6632, Reduction Gear – Model ZF 280-1

Coast Guard Technical Publication (TP) 8000, Apr 2010, Main Engine Seawater Strainer, 10 Inch Duplex Basket Strainer Coast Guard Technical Publication (TP) 8001, Oct 2010, Cathodic Protection System

Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator System-Model 2.2/107 YM

Coast Guard Technical Publication (TP) 8010, 16 JUL 2010, Fin Stabilizer System HPU20 Hydraulic Power Unit Quantum QC-1500 Operational and Maintenance Manual

Coast Guard Technical Publication (TP)8015-593-A, Jets Vacuum Sanitation System-Model JETS 30MB-D

Coast Guard Technical Publication (TP)8019-233-A, Preliminary-Main Propulsion Diesel Engine MTU 20V4000M93L

Coast Guard Technical Publications (TP) 8081, Stern Tube Seal with Emergency Packing Gland – Type PSE, Model H76214 with Emergency Packing Glad Model 78479

Coast Guard Technical Publication (TP) 8096, SWBS 568, Sep 2011, Seawater Service Pump Bow Thruster Schottel Transverse Thruster 60 LK and Racci Operator Panel and Motor Drive Installation, Service, and Opertation Manual

Coast Guard Technical Publication (TP)8105-533-A, Preliminary - Watermaker/Brominator Reverse Osmosis Model - FRC-B 1600

Coast Guard Technical Publication (TP)8106-077-A, Eye/Face Wash and Body Spray Station

Coast Guard Technical Publication (TP)8110-533-A, Commercial Point of Use Tank Water Heater Model: EGSP15 Use and Care Manual

Coast Guard Technical Publication (TP) 8153, Type EL + IS Rudderstock seal Model H 78525-01, Installation, Operation and Maintenance Manual Coast Guard Technical Publication (TP)8159-524-A, “Y” Strainer-Model 352M and 851M

Coast Guard Technical Publication (TP)8196-524-A, Strainer, Simplex-Model 72-12, 72-14F, 72-16FL

Coast Guard Technical Publication (TP)8210-593-A, Preliminary Simplex Basket Strainer Model 72 Coast Guard Technical Publication (TP) 8911A, 30 APR 2016, Technical Repair Standard, Depot Level, For Use On Fast Response Cutter (FRC-B), Sentinel Class, Fin Stabilizer System Quantum Model QC-1500 Overhaul Repair Procedures, Vol 1 & 2

Coast Guard Technical Publication (TP) 8913, Sep 2014, Technical Repair Standard For Propellers

Coast Guard Technical Publication (TP)S9522-AA-HBK-010-522-A, Magazine Sprinkler System Coast Guard Technical Publication 8019 (TP-8019), Section D, Main Propulsion Engine MTU 20V4000M93L, Volume 4, Maintenance and Overhaul Manual MS2205/00E, MS68001/02E, MA50075/02E, MA25014/01E, and MA20011/01E

Other References

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

American Bureau of Shipbuilding (ABS) Rules for Survey After Construction, Part 7

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-C-16173, Jan 1993, Corrosive Preventative Compound, Solvent Cutback, Cold Application The Society for Protective Coatings (SSPC)/NACE International (NACE No.2 2004, Near White Blast Cleaning) MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

DOD-STD-2003, Dec 1990, Electric Plant Installations, Standard Methods for Surface Ships and Submarines (Cable), Figures 1B5, 3B19, 3B20, 3B21

MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application

QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK ITEM
MTI
ITEM DESCRIPTION
NSN/PN
QTY
ESTIMATED COST

($/Unit)

1
Y
V-Belt Tension TSTR
P/N: 3HX33, CAGE: 0AEU2, NIIN: 015485655
1
1000.00
2
N
Rope, Fibrous, Amsteel Blue
P/N: 8720328

NIIN: 01-673-9963

1
500
Y
Life Raft

NOTE: After existing life rafts are packaged and turned over to the COR by the Contractor, the COR will furnish to the Contractor new or overhauled life rafts supplied by NAVY.

N/A
2
6000
5
Y
**Propeller Shaft
NSN: 2010-01-605-7516
2
103,000
Y
**LH Propeller
NSN: 2010-01-628-0276

PN: 531915

1
190,000
Y
**RH Propeller
NSN: 2010-01-627-9761

531914

1
190,000
N
**Stave Kit

(each kit contains 8 reg. Romor staves, 2 rubber locking staves, 2 Romor staves w/keeper slot)

NSN: 3120-01-605-7400

P/N: 80920203000003

4
2430
N
**FWD Bearing Split External Retaining Ring Kit

(each kit contains 1ea retaining ring, 10ea socket head cap screws)

NSN: 3120-01-605-7345

P/N: 80920203000004

2
1970
N
**AFT Bearing Split External Retaining Ring Kit

(each kit contains 1ea retaining ring, 10ea socket head cap screws)

NSN: 3120-01-605-7510

P/N: 80920203000005

2
2575
N
**Kit, Installation Part-Replacement

(see note 4.1 for kit contents)

NSN: 2010-01-629-4693

P/N: 950700

2
1900
Y
*Kit, Propeller – Removal/Installation Tools and Equipment

(see note 4.2 for kit contents)

NSN: 2010-01-632-2198/

P/N: 999120

1
22,970
N
Shaft Seal Overhaul Kit

(see table 7-5 of TP-8081, pg 7-9, “Service Kit C”)

NSN: 5330-01-618-5276

P/N: H76214-8

2
4896
N
Anodes, Zinc (stern tube)
NIIN: 01-644-5483

P/N: Z0020202H3

16
50
N
CAD Model of LH & RH propellers for use in propeller scans and analysis
N/A
1
1
7
Y
**Rudder
NSN: 2040-01-618-2412
2
19,350
N
Shaft Seal Overhaul Kit

(Service Kit A from TP-8153, pg 7-5, Table 7-2)

NSN: 5330-01-595-4647

PN: H785252-01-6

2
9722
N
Shaft Seal Overhaul Kit

(Service Kit B from TP-8153, pg 7-5, Table 7-3)

NSN: 5330- 01-596-7760

PN: H78525-01-7

2
6,170
N
Locknut

PC5 154WPC 562-002

NSN: 5310-33-201-6431

PN: KM32

4
100.00
N
Lock Washer

PC6 154WPC 562-002

NSN: 5310-33-201-5247

PN: MB 32

2
150.00
N
Upper Roller Bearing

PC7 154WPC 562-002

NSN: 3110-01-597-3537

PN: 23032 CC/C2W33

2
502.11
N
Oil Seal

PC8 154WPC 562-002

NSN: 5330-01-618-5091

PN: CR70028 CRWH1R

2
60.00
N
Lower Bearing

PC9 154WPC 562-002

NSN: 3120-01-631-4104
2
$1,162
8
Y
**Fin Blade
NSN: 2040-01-598-8181

PN: 601-15-020S02-00-00-A

2
22,254.38
9
N
**Set of bevel gears 19:28, Mfr: Schottel
NSN: 3020-01-618-1133

PN: 1088301

1st.
10,378.13
Y
**Propeller, Mfr: Schottel
NSN:

PN: 1161329

1ea.
20,000.00
13
Y
**Depth Sounder Transducer
NSN: 5845-01-678-5056

P/N: DS-630-30

1
$10,000.00
Y
**Speed log transducer
NSN: 6605-99-839-3629
1
$10,000.00
N
Parts Kit, Gate Valve (Doppler Speed Log)
NSN: 4820-99-374-5925

P/N: 81702-0410-00

1
$1,000.00
N
Zinc Anodes
NIN: 01-647-6179

P/N: DS620

4
$50.00
14
N
**Anode, Corrosion, Elliptical
NSN: 5340-99-400-2561

PN: PPEC1202-MM50

2 ea.
1,900.00
N
**Silver/Silver Chloride Reference Electrode Cell
NSN: 6630-99-553-5405

PN: PPR100019

2 ea.
1,625.00
N
Copper Anode, Anti-Fouling
NSN: 5342-99-133-5325

PN: PAAZRRY037FT

3 ea.
436.69

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item
Title

Various Maintenance (AFC30), Perform

Electrical System Maintenance (AFC30 DD1), Perform

Auxiliary Machinery Maintenance, Perform (AFC30 DD1)

MTU Systems Maintenance (AFC30 DD1), Perform

Hull Plating, Inspect (SIDESCAN)

Tanks and Voids, Inspect and Preserve

Propulsion Shafting System, Inspect and Repair (DD1)

ASW/Firemain System Components, Renew/Overhaul

Rudder Assemblies, Inspect and Repair

Stabilizing Fins, Inspect and Repair

Bow Thruster Propeller and Tunnel, Inspect and Repair

RHIB Notch Skid Pads, Inspect

Stern Launch Door, Inspect and Preserve 100% (DD1)

U/W Body, Preserve (100%)

Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and Maintain

Sea Trial Performance, Support, Provide

6000 HR MDE Maintenance, Perform Principal Characteristics 154' WPC (Sentinel Class)

Physical

Anchor
ROCNA, anchor, 150 KG/ 331 LB, Stainless Steel
Bulkheads
(7), Watertight Bulkheads located below the Main Deck
Displacement, delivery, light ship
302 Metric Tons
Draft, full load
2.58 Meters (8.46 Feet)
End of service life displacement
353 Metric Tons
Framing
Longitudinal
Full load displacement
353 Metric Tons
Height of highest projection
17.22 Meters (56.5 Feet)
Length overall (loa)
46.80 Meters (153.5 Feet)
Maximum beam
7.75 Meters (25.43 Feet)
Minimum operating displacement
314 Metric Tons
Waterline length (lwl)
44.35 Meters (145.5 Feet)

Hull

Hull/main weatherdeck material
AH-36 Steel
Superstructure
5456-H1111 Aluminum

Machinery

Bow thruster
Schottel STT 60 LK
Diameter of propeller
1900 mm
Emergency service generator (edg)
Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator
Fin stabilizer
(2), Quantum QC1500
Main propulsion
(2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels
Number of blades
6
Number of propellers
(2) Michigan Wheel Marine
Propeller pitch capability
Fixed
Propulsion shafts
(2), Electralloy Nitronic 50HS (9430mm) Shafts
Reduction gears
(2), ZF 23560C/D Series
Rudders
(2), 316L Stainless Steel
Shaft rotations per minute
478
Shaft(s) bearing, aft
(2), Duramax Bearings
Shaft(s) bearing, intermediate
(2), Duramax Bearings
Shaft(s) diameter
8 Inches
Shaft(s) Seal
(2), Wartsila Mechanical Seals
Ship service generators
(2), Cummins QSM11-DM Diesels with Stanford 317KW Generator

Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)

Fresh water tank, port (3-38-2-w)
708 gal
Fresh water tank, stbd (3-38-1-w)
756 gal
Fuel oil edg day tank (1-10-1-f)
134 gal
Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f)
1,159 gal
Fuel oil overflow tank, center (3-10-0-f)
616 gal
Fuel oil service tank, #1 port (3-17-2-f)
1,750 gal
Fuel oil service tank, #1 stbd (3-17-1-f)
1,750 gal
Fuel oil service tank, #2 port (3-40-2-f)
890 gal
Fuel oil service tank, #2 stbd (3-40-1-f)
890 gal
Fuel oil storage tank, #1 center (3-11-0-f)
5,040 gal
Fuel oil storage tank, #2 center (3-23-0-f)
5,350 gal

Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)

Grey water tank, (3-17-0-w)
2,668 gal.
Lube oil storage tank, (2-35-2-f)
146 gal.
Oily water tank, (3-34-1-w)
336 gal.
Sewage collection tank, (3-6-0-w)
429 gal.
Waste oil tank, (3-34-2-f)
336 gal.

00000_0220_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None

Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Other References None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name
Hull #
Work Item #
Work Item Title

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME
ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION (Frame & Deck, relation to equipment, etc.)
TEMPERATURE
% REL. HUMID-ITY
DEW PT.
SURFACE
AMBIENT
ΔT

| DP - Surface |

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/NACE No. 2
(
SSPC-SP WJ-1/NACE WJ-1
(
SSPC-SP WJ-2/NACE WJ-2
(
SSPC-SP WJ-3/NACE WJ-3
(
SSPC-SP WJ-4/NACE WJ-4
(
SSPC-SP-3
(
SSPC-SP-11
(
SSPC-SP-11 (inaccessible area)
(
Brush-blasting (non-metallic substrate)
(

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/NACE No. 2
(
SSPC-SP WJ-1/NACE WJ-1
(
SSPC-SP WJ-2/NACE WJ-2
(
SSPC-SP WJ-3/NACE WJ-3
(
SSPC-SP WJ-4/NACE WJ-4
(
SSPC-SP-3
(
SSPC-SP-11
(
SSPC-SP-11 (inaccessible area)
(
Brush-blasting (non-metallic substrate)
(

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

Date
Test Locations
Conductivity (Microsiemens/CM)
Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Vessel Name
Hull #
Work Item #
Work Item Title
Coating Mfg
Product Name
Batch #
Induction Time
Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT
1
2
3
4
5
AVERAGE VALUE

*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled)
Average DFT
Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

00000_JLW_00818_154WPC

WORK ITEM 1: Various Maintenance (AFC30 DD), Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform various inspections, preventive maintenance, and tests.

Table 1

Known Required Corrective Maintenance Tasks

Task
CSMP Number

(CG use only) Description of Work Scope

1
None
None
2
None
None

1.2 Government-furnished property.

MTI
ITEM DESCRIPTION
NSN/PN
QTY
ESTIMATED COST

($/UNIT)

Y
V-Belt Tension TSTR
P/N: 3HX33, CAGE: 0AEU2, NIIN: 015485655
1
1000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154B WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154 WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154B WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154 WPC 623-301, Ladder Arrangement

Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement Coast Guard Drawing 154 WPC 583-201, Cutter Boat Handling, and Stowage A&D Coast Guard Drawing 154 WPC 634-301, Deck Coverings Schedule

Coast Guard Drawing 154B WPC 634-301, Deck Covering Schedule Coast Guard Drawing 154-WPC-256-301, Main and Auxiliary Cooling System Diagram

Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement

Coast Guard Drawing 154 WPC 310-301, Rev A, Electrical One Line Diagram

Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram

Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram

Coast Guard Drawing 154-WPC-529-301, Bilge System Diagram

Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement

Coast Guard Drawing 154 WPC 533-301, Rev E, Potable Water System Diagram

Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement

Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60

Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System

Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram

Coast Guard Drawing 154 WPC 582-201, Rev -, Mooring and Towing A&D

Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement

Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154B-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram

Coast Guard Drawing 154-WPC-593-302, Oily Bilge System Diagram

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT TOPSIDE/WEATHERDECK CORROSION

Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS

Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS & ASSOCIATED HANDRAIL

Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS

Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION DEVICES

Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION

Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY

Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR GASKETS

Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES AND MANHOLES

Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)

Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR (1101-1118)

Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE CONVERSION

Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN

Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS

Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE

Coast Guard Maintenance Procedure Card (MPC) Q30005.

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