Cent_701_5112023_OE.pdf
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- Solicitation number
- 25-0040-ITB
- Issued by
- Pinellas County, Florida
About this file
This document is a detailed repair quote from Synagro-Hypex, LLC to Pinellas County Utilities for servicing a Sharples DS706 Centrifuge (Machine Serial Number: 94-DS706-38) located at the South Cross Reclamation Facility in St. Petersburg, Florida. The quote, dated May 01, 2023, outlines a comprehensive repair and refurbishment process for the rotating assembly, which includes disassembling, cleaning, inspecting, and replacing multiple components such as bearings, seals, O-rings, feed nozzles, tiles, discharge saddles, and liners. The repair work will be performed at the contractor's repair center, with subsequent onsite re-installation and startup, and will include a vibration analysis.
The total cost for the repair is $95,619.63, broken down into shop parts and labor totaling $92,369.63 and onsite work estimated at $3,250.00. The pricing includes a 30% discount on parts, with labor charged at $50 per hour for 296 total hours. The quote covers extensive parts replacement, including tungsten carbide conveyor flight tiles, feed distribution liners and retainers, conveyor feed nozzles, accelerator, feed zone liner, and solids discharge saddles. Additional services include cleaning, balancing, supplies, and disposal of bio-solids, with onsite services comprising re-installation, startup, vibration data collection, and a third-party vibration analysis report.
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Text version
451 N. Cannon Ave., Lansdale, PA 19446 Phone 215.855.5390 Fax: 215.855.5398
Pinellas County Utilities – South Cross Reclamation Facility 7401 54th Ave N St Petersburg, FL 337019 Date: May 01, 2023
Attn. Mr. Steve Ficarrotta
Manufacturer/Model Sharples DS706
Machine Serial Number: 94-DS706-38
Synagro-Hypex Repair # C1483
Synagro-Hypex, LLC is pleased to offer the following in response to your request for quote for refurbishing one Sharples Rotating Assembly.
The Repair cost is based on Contract rates the proposed pricing includes all labor and materials noted in inspection report and summary of the Repair work to be completed below:
• Receive and unloading of unit
• Dis-assemble and clean rotating assembly
• Inspect rotating assembly
• Replacement of all bearings [w/ OEM spec], seals and O-rings
• Replacement of feed nozzles, accelerator, & feed zone liner [w/ OEM spec]
• Replace 30 tiles [w/ OEM spec] [approximate count at time of inspection]
• Replace Rulon hub seals [w/ OEM spec]
• Replace 8 solids discharge saddles.
• Replace Feed cone liners & retainers [w/ OEM spec]
• Dynamic balancing of the bowl and conveyor separately
• Re-assemble unit
• Mounting of Roto-diff and indication process
• Prepare for shipping and loading of unit
Rotating assembly will be returned to Pinellas County, FOB jobsite.
Synagro will re-install the unit after Repairs are completed.
451 N. Cannon Ave., Lansdale, PA 19446 Phone 215.855.5390 Fax: 215.855.5398
Repairs & Refurbishment:
Total labor for above noted Repair work [at contractors repair center]:
296 Hours @ $50 per hour…………………………….…. $ 14,800.00
Parts:
Bearing, seal and O-ring kit:
List $ 17,888.72 ➔ 30% discount $ 12,522.10 $ 12,522.10 Replace 30 Tungsten carbide conveyor flight tiles List $ 169.96 ➔ 30% discount $ 118.972 each: $ 3,569.16 Replacement of feed distribution liners List $ 14,572.66 ➔ 30% Discount $ 10,200.86 $ 10,200.86 Replacement of feed distribution retainers List $ 1,572.48 ➔ 30% discount $ 1,100.72 $ 1,100.72 Replacement of conveyor feed nozzles (8 per set) List $ 10,763.60 ➔ 30% discount $ 7,590.56 $ 7,590.56 Replacement of Accelerator (Hard surfaced) List $ 22,825.00 ➔ 30% discount $ 15,977.50 $ 15,977.50 Replacement of feed zone liner (Hard surfaced) List $ 18,150.24 ➔ 30% discount $ 12,705.17 $ 12,705.17 Replacement of solids discharge saddles (8 per set) List $ 11,760.80 ➔ 30% discount $ 8,232.56 $ 8,232.56
Total Parts Contracted pricing………………………... $ 71,898.63
Unspecified work – Services Cleaning, balancing $ 5,075.00 [work performed by outside contractor] Supplies: Epoxy, fasteners, grease, Disposal of bio-solids removed from centrifuge $ 596.00
Unspecified work Total $ 5,671.00
451 N. Cannon Ave., Lansdale, PA 19446 Phone 215.855.5390 Fax: 215.855.5398
Shop Parts & Labor total………………………………. $ 92,369.63
Onsite work:
Estimate cost for onsite re-installation and start up $ 2,000.00 [1techs 2 days @ $ 1,000.00 per day]
Vibration analysis [data collection 1man 1 day onsite] $ 1,000.00 Vibration analisys report [prepared by third party] $ 250.00
Total of onsite work $ 3,250.00
Total of in shop Repairs, re-installation & vibration analysis to Sharples Centrifuge ……………………………………... $ 95,619.63
1. Standard terms and conditions.
2. Roto-diff was shipped with Rotating assembly [No work to be completed on Roto-diff].
Feel free to call and discuss any questions, concerns about your equipment. All repairs noted in inspection report are included in this proposal. We appreciate your business and look forward to continuing to serve Pinellas County with your centrifuge repair requirements.
Darrell Yost dyost@synagro.com Phone: 570-218-2697 mailto:dyost@synagro.com
File details come from the government source that posted it. Updated .