C13 Dump-Plow Truck Complete FY25.docx

SPECIFICATIONS FOR 60K GVW

CAB & CHASSIS WITH DUMP BODY

GENERAL: Vehicles furnished under this specification shall be the manufacturer's current year conventional design for the type and the allied equipment specified. All necessary accessories customarily furnished whether stipulated herein or not, with such modifications and attachments as may be necessary to enable the vehicle to function reliably and efficiently in sustained operation. Further, all vehicles furnished under this specification shall comply with the most current Nevada Revised Statutes, Federal Motor Vehicle Safety Standards, Federal Environmental Protection Agency Emission Control Standards for new motor vehicles (currently vehicles certified prior to the current year requirements shall not be considered).

This vehicle shall be used by the Nevada Department of Transportation for vocational dump truck duty during the summer season and plowing snow and hauling salt and sand mix in mountainous terrain during the winter season at altitudes up to 9,000 feet. Vehicle frame and structure provided shall be capable of mounting and handling the NDOT Push Frame and Plow (estimated combined weight of push frame and plow is 4,000 lbs.). Vehicle may also include a Sander/Spreader, left or right-side Wing Plow. Road speed to be 75 MPH at gross vehicle weight at manufacturers rated engine R.P.M. Manufacturer shall collaborate with NDOT personnel to establish the best gear ratio for this application.

Specify Make & Model No. ___________________________________________ Specify Road Speed __________MPH @ ______________RPM

Vehicle bid must include a certification plate stamped at a minimum of 60,000 GVW. Vehicle bid shall meet or exceed this rating in all component parts.

Specify G.V.W. Rating_________________________

ENGINE COMPLIES __YES NO___

Displacement: 13 Liter minimum, meeting minimum horsepower and torque (as advertised by the engine manufacturer) Note: Only engines accepted will be Cummins, Detroit, or Mack Specify Manufacturer: _____________ Specify Displacement: ____________

Specify Torque__________________ Engine Brake: Compression Type, (only type accepted)

Note: Winter intake must pull all air from under hood.

Note: All engine maintenance / repairs shall be accessible from under the hood.

EXHAUST COMPLIES ___YES NO___

Single Vertical (Overall height from ground to top of stack, minimum 10’) Mounted on right side Exhaust stack tip curved Stainless Muffler guard

DEF TANK: Capacity to equal to 2 tanks of fuel to 1 tank of DEF. COMPLIES ___YES NO___ Note: Location to be determined at scheduled prebuild meeting.

ELECTRICAL COMPLIES ___YES NO___

Batteries: (3 each minimum) “Maintenance Free” with a combined minimum of 3,000 CCA.

Specify Total Battery CCA: ____________ Location of battery box to be determined at the scheduled pre-build meeting.

Factory installed Battery Disconnect Switch inside of cab External Jumping Posts

Note: Switch Labeling to be determined at scheduled prebuild meeting

Sander Connection: Mounted on sander hydraulic manifold behind cab on the right-hand side and wired for lights on sander of NDOT’s choice. Work, Blue, and Flashing lights all turn on with one switch.

Trailer Plug: 7-Pin Trailer Plug, to include rubber boot to cover electrical connections.

Charge Plug: To include rubber boot to cover electrical connections. (4-gauge cable), and one (1), 100 Amp Breaker for charge plug.

Note: Both the Trailer Plug and Charge Plug to be mounted on top of the hitch plate, between the bed pivot pins. Location for breaker to be determined at scheduled prebuild meeting

NOTE: NO SPLICING OF WIRES OUTSIDE OF CAB. DEUTSCH STYLE CONNECTORS TO BE USED ON ALL CONNECTIONS. ALL RING AND OR SPADE STYLE TYPE TERMINALS MUST BE HEAT SHRINK SEALED.

Fan Override Switch: Mounted in dash

TRANSMISSION COMPLIES ___YES NO___

Fuller Model RTLO18913A (only) 13 speed transmission with 15.5” heavy duty, two-plate clutch with ceramic lining, lube type throw-out bearing, 2-piece, torque limiting clutch brake and remote grease lines to throw out bearing and cross shafts

Load boosters: Timbren HSR001 or HST001 with 1” preload No aluminum spring hangers or shackles

STEERING BOX: Manufacturers standard dual steering box. COMPLIES ___YES NO___

Note: No aluminum spring hangers or shackles

BRAKES (Must comply with all Federal stopping requirements) COMPLIES ___YES NO___ Front:

Dust Shields

Rear:

Dust Shields

WHEELBASE

Final measurements to be determined at scheduled prebuild meeting.

FRONT BUMPER COMPLIES__YES NO___

Steel, full width of vehicle Minimum thickness 3/8” Specify Thickness ____________ Shall have a minimum of 16” spacing between the back of bumper and front of radiator to accommodate a FEPTO mounted hydraulic pump.

Note: Front Bumper must be modified to accommodate the Plow Bumper Pack. Final spacing to be confirmed at scheduled prebuild meeting. Please see images and drawings attached for a typical arrangement examples.

Note: The cab and chassis vendor shall provide adequate clearance of any OEM mounted equipment, including the optional Allision Transmission Oil Cooler, to preclude the NDOT Plow Mount / Plow Frame assembly from causing any damage during the plow mounting or removal process.

PLOW MOUNT BUMPER PACK COMPLIES___YES NO___

Built to NDOT specifications (see attachments for typical arrangement sample final measurements to be determined at pre-build meeting) Face Plate Size: 1/2” thick plate.

Push Frame Mounting Brackets: 3/4”, welded to the face plate, bolted to the frame extension, using grade 8 bolts.

Rear: Traction Type

Note: Front tires shall be balanced with external lead weights.

WHEELS COMPLIES __YES NO___

Front:

Rear:

CAB EXTERIOR COMPLIES ___YES NO___

Paint: Manufacturers Bright White The complete unit shall be primed with etching catalyzed primer complete unit is to be painted at a thickness of 5 mil except for the black frame rails.

Note: Regarding the cab, no chrome or aluminum accessories are to be painted.

CAB RIDE: Air Ride suspension. COMPLIES ___YES NO__

HOOD COMPLIES ___YES NO__

Forward tilt type Poly or fiberglass with fenders and inner splash guards Specify Hood composition ___________ Fenders shall tilt with hood Grill shall remain in place with the radiator when the hood is tilted.

Note: Hood Stop Cables shall be adjusted to keep the hood from hitting plow lift plate. Hood must be able to remain open on its own.

MIRRORS: (Heated) COMPLIES __YES NO___ Manufacturers heated, power adjustable side mirrors with dual axis and convex.

Right side over the door mirror (convex)

WINDOWS COMPLIES ___YES NO__

Driver and passenger power windows Tinted

MUD FLAPS

Front: Standard OEM COMPLIES___YES NO___

Rear: Mud flaps shall be heavy duty rubber, “Anti-Sail” style. Front mud flaps hard plastic Fleet Pride Part no. 2430PHDB or approved equal to be mounted in front of forward drive axle and suspended from vehicle frame. Toolbox and hydraulic tank shall not be used as mud flap. Clearance between top of flap and bottom of bed shall be a maximum of 1”.

Note: Mud flaps shall be plain black (no logos)

CAB COMPLIES ___YES NO__

Interior:

Inside dimensions: 69” minimum (inside door panel to inside door panel at widest point).

Specify Inside Dimension ________________________________ Back of Cab to Windshield at widest point 51” Minimum Specify Cab to Windshield Measurement ____________________

AUXILIARY PLUGS COMPLIES ___YES NO__

One (1) 12-Volt One (1) USB

SEATS COMPLIES ___YES NO__

Driver Seat:

Cloth Hi-back Air Suspension Air Lumbar Cushion Tilt Dual Arm Rests

Passenger Seat COMPLIES ___YES NO__ Manufacturer’s standard hi-back seat, cloth.

STEERING WHEEL COMPLIES ___YES NO___

Tilt and telescoping.

HEATER/AC COMPLIES ___YES NO__

Manufacturers maximum available BTU.

HORNS COMPLIES ___YES NO__

City and dual air horns, with covers

GAUGES (analog or digital) COMPLIES ___YES NO__ Primary & Secondary Air Air Cleaner Restriction Indicator Speedometer Tachometer Oil Pressure Coolant Temperature Fuel and DEF Odometer Voltmeter Hour Meter Transmission Temperature (Allison only) Engine Oil Temperature

BACK UP ALARM COMPLIES __YES NO___

87 decibels minimum

RADIO COMPLIES ___YES NO__

Manufacturer’s standard with Blue Tooth, USB and auxiliary inputs

LIGHTING (All standard Federally mandated lighting) COMPLIES ___YES NO___ Headlights Halogen or heated LED (headlights to be used as daytime running lights)

Plow Lights Hella Model Combi 220 series (only), mounted on hood, bottom of light mounted even with top of hood. Plow light bracket Williamson Godwin # 475.16.155XNDOT or approved equivalent.

(Plow light wiring either factory or dealer installed, with all connections made inside of cab).

Strobes Whelen Model MC16PA (only) mounted on dump bed cab guard Two (2), 7”x3” Whelen 5GA00FAR (only) amber, mounted in rear corners dump bed Two (2), Cab strobes, LED, factory installed 1 each L/S top of cab 1 each R/S top of cab. R/S bracket may be used for wing plow laser.

Two (2) Ecco 3965XB oval steady burn blue rear facing lights mounted in L&R lower rear corners of dump body.

Sander lights Two (2), Ecco 3965XB oval steady burn blue rear facing lights mounted in fabricated box on rear of sander Two (2), 7”x3” Whelen 5GA00FAR (only) amber, mounted in fabricated box on rear of sander One (1) spinner work light Ecco # E92004 (only)

Go Light One “GO LIGHT” WIRELESS SPOT-LIGHT PART# 20078GT mounted off the passenger (RH) cab beacon mount. Please see images attached.

Note: All sander lights must turn on with one switch, all connections at light must be Deutsch brand connectors and wired into a junction block Haldex # ZZBE22010 (only) at back of sander. Blue and yellow lights must be a minimum of 14” apart.

** All lights shall be LED where applicable

RAM BALL MOUNT To be mounted to top of dash for Cirus screen COMPLIES ___YES NO__

WHEEL CHOCKS COMPLIES ___YES NO__

Worden PN# OUC (8”H X 8.5” W X 12” L) or approved equivalent.

Note: No metal wheel chocks Specify Chock Manufacturer and PN _________________

FIRE EXTINGUISHER COMPLIES ___YES NO___

Vendor shall provide one (1) each, 5lb., refillable, ABC type Fire Extinguisher with metal head with mounting bracket (Amerex #862 Part Number 7023-0105) Note: NDOT to install.

Specify Fire Extinguisher Type _____________________

Mounting: Welded to the end of frame rail. Side braces welded to the hitch plate and bolted to the frame using Grade 8 bolts.

CHIPPER HITCH COMPLIES___YES NO___

Bearcat, PN# BRK-50961, or approved equivalent.

PINTLE HITCH COMPLIES ___YES NO__

Premier Brand model 580 or approved equivalent.

Specify Model _______________ Mounting Height: 31” from the ground to the bottom of eye.

TRAILER BRAKE GLAD HANDS (including dust covers), COMPLIES ___YES NO___ To be mounted on top of the hitch plate, between the bed pivot pins.

HEAVY DUTY HOSE ROUTING BRACKETS IN THE FRAME BOTH SIDES, FROM 4’ BEHIND CAB TO FRONT OF ENGINE

ACCESSORIES COMPLIES ___YES NO___

Toolbox: One (1) each Aluminum 18” to 30” W X 18” H X 18” D minimum.

Specify Dimensions ________________________________ Note: Location and size (width may vary due to available frame space) to be determined at scheduled pre-build meeting. All toolbox mounts shall be made of stainless.

HYDRAULIC REQUIREMENTS COMPLIES ___YES NO___

Certified Power Solutions PN# NDOT FY22 HYDSYS v4.0 with Danfoss Valve assembly.

Hydraulic plow manifold recessed on right side of front bumper, to include 3 (three) each, #8 hydraulic lines and three (3) Parker H4-3 male couplers, marked with functions.

Hydraulic sander manifold mounted on right side behind cab with Parker male couplers configured as follows: 2 (two) each # 8 pressure hoses (Spinner and Prewet), with Parker H4-63 male couplers, marked with function. Note: Sander manifold to be supported in a way to keep it from having any vibration.

1 (one) each #16 return hose with Parker H8-63 male coupler.

1 (one) each # 12 pressure hose (sander auger) with Parker H6-63 male coupler.

Hydraulic return tubing to tank 1 ¼ “OD” stainless.

Notes:

** Cirus is the only manufacturer accepted ** Parker hose is the only brand hose acceptable.

** No black pipe or galvanized fittings.

** All couplers must include rubber dust covers.

** Red Loctite #569 to be used on pipe style connections, (no Teflon thread tape) ** This will be a FEPTO mounted Pump ** Hydraulic lines exiting the control valve shall be mounted to a bracket inside the frame before routed to supplied function.

**Hydraulic lines shall have brackets for support and should not be tied off to any air lines or electrical harnesses.

**Hydraulic lines for wing plow need to be routed through an open loop at the deployment linkage. See attached photo.

HYDRAULIC SYSTEM SPECIFICATIONS

Main components of the system will include front mount CCW rotation load sense pump, behind the cab 40-Gallon reservoir, driver side mount valve assembly with Stainless Steel enclosure, four channel ground speed oriented electric spreader control, Single handle electric joystick controls and Central power distribution panel.

HYDRAULIC PUMP & MOUNTING COMPLIES ___YES NO___

Vehicle shall be equipped with a front mounted, engine driven, counterclockwise rotation load sense hydraulic pump. Pump shall be supplied with a drilled and tapped pump shaft for driveline attachment. Pump shall be Danfoss Series 45 (only), 100 cm3, CCW Rotation, 1.50” Keyed shaft. Pump shall be mounted to the engine with a balanced drive shaft using Spicer 1310 (only) flange fittings.

HIGH PRESSURE FILTER COMPLIES ___YES NO___

A High-Pressure Filter Assembly (HPFA) will be required for installation on the pressure side of the hydraulic pump. Assembly to include filter housing head with visual indicator gauge, SAE 16 ports, 10-micron filter, filter body, minimum 50 GPM flow capability. Filter housing to be constructed to withstand 3000 PSI.

SANDER HYDRAULIC CONTROLS COMPLIES ___YES NO___

Vehicle shall be equipped with Cirus Controls Model SpreadSmartTM four (4) function, ground speed-oriented spreader control with keypad operator interface and 7” color display mounted on dash. Display to also be used to display back up camera. Camera to be mounted in a protective box off the right hand rear bed post. Keypad installed in dash panel Cirus supplied. Electronic control units shall be mounted inside the cab. Sander control unit will be pre-loaded with NDOT calibration file to allow operational status when the finished truck arrives at NDOT for new equipment inspection. All cables routed from the spreader control CPU outside to the valve enclosure shall be IP68 rated weather protection. Status indicator LED’s will be incorporated into the spreader controller hydraulic output signal cable, 4-port junction box, for visual trouble shooting diagnostics. Sander controls will incorporate a hydraulic output signal interruption to the prewet system when a low liquid signal is present from the in-tank mounted level sensor.

JOYSTICK CONTROLS COMPLIES ___YES NO___

Vehicle shall be equipped with Cirus Controls Model Uni-GripTM 620 single handle joystick with six colored function buttons. Function buttons shall have an LED incorporated into each function button for easy nighttime button identification. Joystick shall be mounted in brackets mounted under driver’s seat. Mako-IITM joystick electronic control CPU shall be mounted inside the cab.

Joystick control CPU shall have a NDOT joystick calibration file pre-loaded onto the Mako-IITM to allow operational status when the finished truck arrives at NDOT new equipment inspection. All cables routed from the joystick CPU outside to the valve enclosure shall be IP68 rated weather protection. Status indicator LED’s will be incorporated into the joystick hydraulic output signal cable, 8-port junction box, for visual trouble shooting diagnostics.

CAB CONTROLS MOUNTING COMPLIES ___YES NO___

Uni-GripTM TM 620 Joystick and SpreadSmartTM Spreader controls shall be mounted in the cab shall be mounted in brackets mounted under driver’s seat. All electric components and include a central PowerSmartTM power distribution panel mounted on inside back of cab. The power distribution panel shall have an ignition power on/off control and supply power/ground for electronic controllers. Sensor feedback from the Low Oil, Hot Oil, Body Up, Filter Bypass and Low Liquid shall run through the PowersmartTM distribution panel to the indicators mounted in the console.

Operator indicators for Low Oil, Hot Oil, Body Up, Filter Bypass and Low Liquid will be mounted into the dash panel. A “Hoist Lockout” locking and lighted switch to control Winter/Summer mode hoist operation shall be mounted into the dash panel. Switch activation will be programmed using the joystick Mako-IITM logic control and wired through the PowerSmartTM distribution panel.

VALVE BANK COMPLIES ___YES NO___

Valve shall be load sensing, pressure compensated and have a dedicated load sense pathway to the pump for rapid response. Valve shall control the operation of the dump body, front snowplow, passenger side wing and sander operation. Complete hydraulic valve shall be mounted on the left side of the vehicle frame and enclosed in a heavy-duty stainless-steel enclosure with a removable lid. Hydraulic hoses shall be routed out of the box with hydraulic bulkhead fittings.

Electric Actuation Hydraulic Valve Configuration COMPLIES ___YES NO___

- Closed Center Inlet Manifold: PVG100-T0 Inlet Manifold CC

- Hoist Up/Down: Single Acting PVG100-T0-48 GPM/SA/EA

- Interface Manifold: PVG100 to PVG32 T0 Interface Manifold

- Plow Up/Down: Single Acting PVG32-T0-20 GPM/SA/EA

- Plow Left/Right: Double Acting PVG32-T0-20GPM/DA/EA

- Wing Toe Up/Down: Double Acting PVG32-T0-20GPM/DA/EA A&B Port Reliefs

- Wing Heel Up/Down: Double Acting PVG32-T0-20GPM/DA/EA A&B Port Reliefs

- Spreader Manifold – Four Function Manifold for Auger, Spinner, Prewet and Anti-Ice.

HYDRAULIC OIL TANK COMPLIES ___YES NO___

Vehicle shall be equipped with a minimum 40-gallon hydraulic oil tank constructed of heavy-duty stainless steel with drain valve.

Tank shall be mounted across the frame rails behind the cab. In tank return line filter shall be minimum 10 Micron filtration, 25 psi bypass with visual filter status indicator. Filter shall provide electrical filter bypass indicator to the cab controls.

Tank shall be able to be filled with the bed in the down position from the driver’s side. Tank shall be equipped with a top mount oil level/oil temperature sensor that communicates to the hydraulic control indicator system. Tank shall also be equipped with magnetic drain plug on the bottom of tank and in the center.

Note: Tank shall be rubber isolated with springs on mounting bolts to accommodate flexing.

ROAD AND AIR TEMPERATURE COMPLIES ___YES NO___

The truck shall come equipped with a Road Watch or equivalent road and air temperature device. The temperature output shall be displayed on the 7” color display.

Location to be determined at prebuild meeting

DUMP BODY SPECIFICATIONS

Dump bodies and attachments furnished under this specification shall be the manufacturer's current model conventional design for the type and the allied equipment specified. All necessary accessories customarily furnished whether stipulated herein or not, with such modifications and attachments as may be necessary to enable the vehicle to function reliably and efficiently in sustained operation.

NOTE: 201 or 304 stainless steel only will be excepted

Inside Dimension: 84” wide minimum with at least 74 ½” flat bottom floor Specify I.D.: _____

Dump bed shall include the following: body guides, dual body safety props.

All bed welds will be 100% continuous.

Cylinder attaching points, rear hinge pins, and safety props to be greaseable from the ground.

LIFT CYLINDER COMPLIES ___YES NO____

External Doghouse Mount style Telescopic inverted lift, trunnion mount, telescopic hoist, NTEA Class 120 Cylinder 45.1 Ton @ 50 degrees Bolted to frame with Grade 8 bolts

SHOVEL MOUNT COMPLIES ___YES NO____

Front bulkhead left hand side between chock holder and lift cylinder.

CHOCK HOLDER COMPLIES ___YES NO____

Mounted on front bulkhead left hand side with a I.D. width of 17-1/2”.

CAB PROTECTOR COMPLIES ___YES NO____

Dump bed shall be equipped with a one-half cab guard protector fabricated of 10 GA., 304 or 201 stainless steel plate, 84" wide at bed tapering to 67" at front, 30" long. Cab protector to be 3" above truck cab. Cab protector to clear all cab top accessories by 2". Side braces to extend 36" down from cab.

SIDES OF BED COMPLIES ___YES NO____

Weld on or formed horizontal braces.

Full length 6” double sloping boxed top rail, 6” deep sloping bottom rail.

Rear corner post is boxed, 6” wide extra deep for added strength to rear end, to accept 6” oval recessed taillights Flush mounted upper tailgate hinges

TARP MOUNTING COMPLIES ___YES NO____

Cab protector shall have tarp mounting provisions, holes and brackets Pivot mounting bracket to be located on top of lower horizontal brace Mount below lower horizontal brace will not be acceptable

SANDER HOLD DOWN BRACKETS COMPLIES ___YES NO____

J hook bracket, 3-1/2” x 6” x 3/8” stainless steel plate with a keyhole cutout.

Welded to top and side of top rail of dump Center of front bracket shall be 24” from front of bulkhead Rear hold down bracket shall be centered 130” back from center of front hold down bracket.

Please see drawings attached

TAILGATE COMPLIES ___YES NO____

Straight Tailgate (34”) boxed perimeter sloped bracing one formed horizontal sloping center brace 7 ga. grade 50 steel inner panel to form double wall 1” steel greaseable upper hinge 1-1/4” solid steel hinge pins 3/8” combination drop and spreader tailgate chains, chain Upper and lower chain catches on corner posts.

100% continuous welded

TAILGATE HARDWARE COMPLIES ___YES NO____

Steel over center locking hardware Air open and air close cylinder Electric over air control valve, electric toggle switch nylon air tubing, fitting, etc. for electric over air operation. Air tailgate cross channel to be 100% continuous welded

FLOOR

One (1) piece COMPLIES ___YES NO____ 3/16” AR400 minimum abrasion resistant steel floor (No Seams) Radius from side to floor 100% continuous welded

UNDERSTRUCTURE COMPLIES ___YES NO____

Crossmember 8” x 15” wide flange structural steel “I” beam longitudinals 1/4" full width, 8” deep rear cross member with return flanges 100% continuous welded

LIGHTS COMPLIES ___YES NO____

Holes only for recessed lights in rear corner posts 4” round or oval stop, tail, turn, and backup, marker and blue Blue lights to be mounted to the outside of the 3 light ICC light under floor of bed NOTE: please refer to sander hydraulic controls section page 9 calling out backup camera location

DUMP BODY MOUNTING COMPLIES ___YES NO___

Distance from the back of rear tire to the end of the body shall be minimum 22". Distance from back of bed to face of hitch plate 17”, The rear plate is constructed from 5/8” plate, 37 ¾” wide X 12 ¾” tall, that extends below the bottom of the vehicle frame and is the trailer hitch plate. Body shall have 3/8” thick rubber cushion strips that are vulcanized to steel strips welded to the underside of the longitudinals. No welds shall be allowed on frame (except at rear hitch plate mounting) Final Dump bed mounting dimensions to be confirmed at scheduled pre-build meeting.

DUMP BODY IDENTIFICATION: Dump body and matching tail gate must have the NDOT assigned unit number (confirmed via PO) welded on tail gate after bed installation.

SPECIFICATIONS FOR 8 CUBIC YARD HOPPER TYPE V-BOX SPREADER

GENERAL

This specification shall describe a 8 cubic yard spreader with a 400 Gallon pre-wet system or equal. Bidders must submit with their bid, complete specifications on the unit they propose to furnish. All hardware to be stainless steel.

CONSTRUCTION COMPLIES ___YES NO___

Sanders shall be constructed of minimum 10-gauge, 304 or 201 Stainless Steel. Body sides to have at least 45 degrees pitch to ensure free flow of materials to conveyor. Sides, ends, and side supports to be minimum 10 gauge Stainless Steel. Body shall be rigidly constructed and top edge of body to be inverted "J" formed for extra strength.

Specify Type & Gauge of Steel________ Specify Slope______

Body sills to be at least 3/16" (7 GA.) Stainless Steel with "Formed-In" chain shield supports and continuously welded to sides to reduce corrosion pockets. Floor will be 3/16" (7 GA.) Stainless Steel welded to body sills. Hopper ends to be continuously welded to sides. Body sills lower flange to rest 3/16" (7 GA.) “formed hat section" cross sills.

There shall be a minimum 7 full slope type side supports and shall tie cross sills, sides and long sills together in one strong rigid unit.

On units that require wetting systems tanks hat section cross sill must be extended to support the tanks, with tank stops at each end. Tanks will rest on a mounting tray.

All sanders are to be provided with lifting eyes located on the four top corners. Eyes are used to lift sanders in and out of the dump body and to store the sanders by suspending them by chain from sander racks.

All sanders are to be provided with four j-bolts to tie the sander to the dump body.

All sanders are to be provided with a middle lifting support unless the sanders are ordered with a Heavy-Duty Slide In Leg System or hook-lift type skid.

Fifteen-foot hoppers must be supported on (2) 3” X 3” X ¼” X 204” long stainless steel square tube skids with continuously welded end caps. Skids are to be spaced 40” outside to outside. Sander is to have no cross-support tubing which would interfere with cleaning out the floor of the dump body.

SAND DEFLECTORS

Side Deflector COMPLIES___YES NO__ Bolt on 3/16” x 4” steel to run full length of outside top edge of sander box between chain lift boxes with ¼” x 1” x 6” iron welded 90 degrees and spaced 12” apart the full length of the deflector to the sander box.

Front deflector COMPLIES___YES NO__ Width of the front of sander box at top edge front sand deflectors is acceptable to be bolted on such that it can be easily replaced if damaged between chain lift boxes, 3/16” x 5” x 9” with 60 degree bend with 5” sides bolted for quick removal to box and 9” facing up outside panels and front bracing. Shield to have two cut outs 5.5”x 3”x 1.5” to allow for lift hooks to be accessible for lifting hooks

LIFT BEAM COMPLIES___YES NO__

A 4” x 4” x ¼ tube mounted on the top of the hopper body and extending from the front to the rear in the center of the body will be used to support the screens. The tube will be braced in the center diagonally from the beam to the inside wall and the outside side support jack of the hopper on each side. This will facilitate the loading and unloading of the sander on the vehicle by lifting at only one center point. The beam shall be bolted to the hopper ends and center bracing so that it can be removed

BRINE CONTROL BOX COMPLIES ___YES NO___

To enclose valving, hydraulic motor, pump, and flow meter.

PUMP COMPLIES ___YES NO___

Masterflex peristaltic pump part# MFLX07019-25 with flow meter or approved equivalent

Standard system

SPINNER AND CHUTE COMPLIES ___YES NO___

Chute shall be constructed of 10 gauge 304 or 201 Stainless Steel bolted to the rear of conveyor. Constructed so as to direct flow of material from conveyor to spinner. Spinner shall be mounted to bottom of chute having four adjustable material deflectors surrounding it. Chute shall have a minimum of 9” vertical adjustment and be of such length that spinner can be adjusted to 18" ground clearance when sander is mounted in bed of dump truck. Spinner disc will be a minimum of 18" diameter and made from molded polyurethane.

There shall be a minimum of 3" of clearance between top of the flites or spinner blades. Spinner shall be driven by an "Orbital" type hydraulic motor, mounted to chute above the spinner and coupled directly to the spinner. Spinner hub must be bolted to the center of the motor shaft to prevent it from falling off. Chute material deflectors, 3 adjustable and front fixed in lieu of 4 adjustable deflectors. Vendor will provide an additional rubber flap at no additional charge, bolted to the fixed deflector to prevent NDOT from having to build and install their own.

HYDRAULIC LINES COMPLIES___YES NO__

Sanders will be equipped with four (4) stainless steel pipes running full length of sander on right side midway up the side. Top pipe will be ½” – pressure for spinner motor. Second pipe will be ½” – pressure for brine pump. Third pipe will be 3/4" - pressure for conveyor motor. Lower pipe to be 1" - return. Two high-pressure hoses will be provided to connect hydraulic motors to pressure pipes. Low-pressure return hoses will connect to return pipe.

SANDER LADDER COMPLIES___YES NO__

Shall be fabricated from 1” pipe and ladder rung material. The rungs shall be evenly spaced at 11 3/8” from the top of the platform to the top of the top landing. Landing shall be made from 12” galvanized plank. The platform shall be framed with tubing and have flat bar on edge debris buildup on its surface. The lower three (3) steps in the bumper shall be evenly spaced at 13” from the top of the platform to the top of the bottom step. The bottom step shall be flexible to prevent damage. Grating shall not have any sharp edges exposed.

*Please see photos and drawings attached

INVERTED VEE COMPLIES ___YES NO___

12’ Stainless Steel Inverted Vee Installed at Factory

REQUIRED EQUIPMENT COMPLIES ___YES NO___

Cab shields: Stainless steel, cab height to be determined at pre-build meeting Stainless steel side shields Extended Front Idler Grease Tubes Rear hold down to be integrated with tailgate latches Conveyor/auger Motor w/Integral Speed Sensor 2-700 Lbs. 12-Volt Vibrators, One Mounted on Each Side of Sander

GENERAL BID REQUIREMENTS

NOTE: THE FOLLOWING REQUIREMENTS PERTAIN TO ALL ITEMS LISTED WITHIN THIS BID SPECIFICATION.

DELIVERY/PAYMENT: Delivery shall be considered complete and ready for payment process once all ancillary, allied, optional equipment, and manuals have been received, all systems checked against the specifications and the complete unit is deemed operational.

LINE SHEET: Two (2) Line set tickets shall be furnished with each vehicle.

KEYS: Four (4) sets of keys shall be provided

MANUALS: For each vehicle being built, including cab and chassis, ancillary, allied or optional equipment purchased as built, the following manuals shall be available in hard copy, online or Flash Drive format.

Two (2) Parts Catalogs Two (2) Shop Manuals Two (2) Operator's Manuals Two (2) Electrical System Schematics/Drawings Note: Vendor to provide all information and / or hyper-links for access to manufacturers online manuals and training.

PRE-BUILD MEETING: Awarded vendor shall schedule a Pre-Build meeting within two weeks of bid award, prior to manufacturing/fabrication, to confirm all build specifications and dimensions.

PRE-DELIVERY SERVICE: Awarded vendor shall perform a complete pre-delivery service prior to delivering the unit to NDOT.

** All Fluids filled to proper levels.

** Cooling system shall be checked and filled to proper level and shall contain extended life antifreeze to -34° Fahrenheit.

** All lights shall be checked to confirm they are in working order.

Note: All functions of this unit, including all ancillary, allied and optional equipment shall be installed, and in working order prior to delivery to NDOT.

PRE-DELIVERY MEETING: The proposal shall also include the cost of transportation, lodging, and meals for two (2) NDOT employees to attend a factory pre-delivery inspection meeting at approximately 95% completion stage of the first unit built.

SPECIFICATION CONFIRMATION: Factory confirmation of specifications ordered required ASAP after order is placed.

TRAINING: The successful bidder shall be requested to provide a qualified factory authorized service representative to provide four (4) hours mechanical and four (4) hours operator training at the following end users location(s) in Reno, Winnemucca, Elko, Ely, Tonopah and Las Vegas for an estimated 5 to 50 employees.

WARRANTY, MAINTENANCE AND RECALL REQUIREMENTS: See Additional Requirements.

WELDING:

All welds shall be continuous 100% welds on all seams. Skip welds shall not be acceptable.

All welds shall be free of slag inclusions and under cut. Fillet weld sizes shall be equivalent to the thickness of the least of the jointed plates.

All material installed shall be new and free of rust.

All metal shall be thoroughly cleaned, acid etched, primed, and painted at a minimum of 5 mil thickness Shall be free of all cracks, dents and defects due to metal fatigue or physical damage.

All welding shall be done by human and or machine and shall meet or exceed the American Welding Society Standards.

All welds shall be done using the same welding consumables as the material being welded (no mild steel on stainless steel).

NOTE: Any exceptions to specifications must be noted on a separate document and uploaded into NevadaEPro with your proposal.

OPTIONS:

Vendors are requested to provide pricing for the following options and priced as installed.

TRANSMISSION: $ _________

Allison 4500RDS Series with transmission cooler.

Transmission shift selector must be located on the dash.

Note: The cab and chassis vendor shall provide adequate clearance of any OEM mounted equipment, including the Allision Water to Oil Transmission Cooler, to preclude the NDOT Plow Mount / Plow Frame assembly from causing any damage during the plow mounting or removal process.

RUST PROOF FRAME COATING. $_________

AIR PIPING AND ELECTRICAL INDEPENDENTLY CLIPPED

TO THE FRAME. $_________

DISC BRAKES FRONT AND REAR $_________

HEAVY DUTY HOSE ROUTING BRACKETS IN THE FRAME BOTH

SIDES, FROM 4’ BEHIND CAB TO FRONT OF ENGINE $_________

SANDER OPTIONS

SANDER LEG STANDS $_________

STAINLESS STEEL TOP GRATES $_________

STAINLESS PINTLE CHAIN $_________

HENKE PPW9H POSTLESS PATROL WING PLOW OR APPROVED

EQUIVALENT: $_________

To include all plumbing to hydraulic manifold, work light ECCO part # 92004, wiring in stainless steel tubing to two (2), 7”x 3” Whelen 5GA00FAR amber oval flashing strobe lights and wing plow whip (Green) part# SDL04G from Driver Industrial Safety, mounted at end of wing plow, convex plow spot mirror to be mounted off RH plow light mount.

Note: If wing plow mounting is selected, location of Wing Plow Work Light will be determined at scheduled prebuild meeting. Hydraulic lines to wing plow to be routed through bracket welded to wing plow frame. See attached photo.

WING PLOW GUIDANCE LASER: $_________

LaserLine, Model GL3000PMC