BILL OF MATERIALS_DRAWINGS_CUT SHEETS_ 25Q2602.pdf

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Attached to
FIRE SYSTEM BOOSTER PUMPS Federal contract opportunity
Solicitation number
SPMYM225Q2602
Issued by
Defense Logistics Agency Land and Maritime

About this file

This document is a detailed Bill of Materials for a GBSLUK 1029 2-Stage Booster Pump system, featuring multiple components from various manufacturers. The bill includes 46 unique items such as a 20HP Baldor motor, a Danfoss VFD, an Elbi 12 GAL pressure tank, an Aquatrol pressure relief valve, multiple valves, piping components, and structural elements. Key manufacturers represented include Goulds (pump), Baldor/ABB (motor), Danfoss (VFD), Elbi (pressure tank), Aquatrol (relief valve), and various other specialized component suppliers.

The bill of materials comprehensively details specifications for each component, including material types, sizes, quantities, and specific part numbers. Notable technical specifications include a 20HP motor running at 3510 RPM, a 480V VFD, a 250 lb pressure tank, and multiple stainless steel and brass fittings. The pump system appears designed for industrial applications requiring precise pressure and temperature control, with components selected for durability, efficiency, and performance across various operational conditions.

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ITEM No. Manufacturer DESCRIPTION QTY EACH

MAJOR COMPONENTS

46SV32ND30 Goulds 3STG 316SS PUMP‐END ONLY 1

VECP84106T‐4 Baldor / ABB 20HP, 3510 RPM, 3PH, 60HZ256TC 1

131X6544 Danfoss FC202, 20HP, 480V, 3PH, NEMA 4X, VFD 1

Elbi‐Custom‐4839 Elbi 12 GAL 250 lb. 16X18 ASME Pressure Tank 1

740DF‐1V3J1‐200 Aquatrol PRESSURE RELIEF VAVLE 200PSI 1

3" G15CMF‐9 Crane CHECK VALVE W/ INCONCEL SPRING 1

1200125H Central Machine 2.5" "D" BRASS COUPLING ADAPTER 1

1290425H Central Machine 2.5" "DC" BRASS COUPLING 1

PT250‐DC‐CB Central Machine 2.5" DUST CAP DC BRASS 1

PT250‐DP‐CB Central Machine 2.5" DUST PLUG DP BRASS 1

154‐010100‐110 ThermOmega 1/2" TEMP CONTROL VALVE 1

2PS W12 Solon PRESSURE SWITCH NEMA 4 1‐50 PSI 1

351009SWL02L120 Ashcroft 3.5" #1009SW 1/4L 120# GAUGE 1

351009SWL02L300 Ashcroft 3.5" #1009SW 1/4L 300# GAUGE 1

PT200PSIG‐2003‐I2‐H1143 Turck 0‐200 PSI PRESSURE TRANSDUCER 1

WK 4T‐2/S618 Turck EUROFAST CORDSET 4‐PIN 1

25‐1112SE Ashcroft 1/4" #1112SWE PRESSURE SNUBBER 1

430P7W Leviton 30A Male Plug 1

RSSS‐213‐E Remke 3/4" SS cord grip w/ strain releif 1

HEAT TRACE CONTROL PANEL Mitchell Lewis See Page 125 for component details 1

ELECTRICAL

VCPI‐111 Cortec CORROSTION INHIBITOR EMITTER 2

0016232 Appleton CONDUIT 1/2 X CLOSE GALV NIPPLE 2

0065868 Appleton HL‐500 1/2 IN PULLING ELBC 1

0065888 Appleton CONDUIT 1/2 PLASTIC INSUL BSH 1

0152870 Appleton CN‐50 1/2 MALL BU NIP 1

34NMFX1000 Carlon 3/4 NON‐METALIC LIQUID TIGHT HOSE 2

12NMFX1000 Carlon 1/2 NON‐METALIC LIQUID TIGHT HOSE 3

LT 43D Carlon STRAIGHT 1/2 INCH 1

LT20D Carlon 1/2 INCH 90 DEG. ELBOW 3

LT20E Carlon 3/4 INCH 90 DEG. ELBOW 4

BLSG50 Appleton LIQUID TIGHT NUT WITH WASHER 1/2 INCH 1

RW32 Appleton 1 INCH TO 3/4 REDUCING WASHER 2

RW 31 Appleton 1 INCH TO 1/2 REDUCING WASHER 2

RB125‐75 Appleton 1‐1/4 TO 3/4 ELECTRICAL REDUCING BUSHING 1

BLSG125 Appleton LIQUID TIGHT NUT WITH WASHER 1‐1/4 INCH 2

PIPING

448560‐P2 MLS 2‐1/2" SS Suction & Discharge Spools 1

0828‐02M02FNL Boshart 1/4" DRAIN & GAUGE ISOLATION VALVES 4

0827‐02NL Boshart 1/4" GAUGE VENT VALVE 2

T‐FP‐600A‐LF Nibco 3/4" TANK VENT VALVE 1

2205P‐4 Vendor Choice 1/4" BRASS CROSS 2

BRLF250UF Vendor Choice 3/4" UNION BRONZE 250# 2

LFXH9F Vendor Choice 3/4" ELBOW 300#, 90˚ Elbow 2

TEEB75 Vendor Choice 3/4" BRONZE TEE 250# 2

BE75 Vendor Choice 3/4" BRONZE STREET ELBOW 1

Bill of Materials

Model No. GBSLUK 1029 2 Stage Booster Pump james.l.knudson Cross-Out

BN02 Vendor Choice NIPPLE BRONZE 1/4" X CL 2

BN0220 Vendor Choice 1/4" X 2" BRASS NIPPLE DOM 1

BN0250 Vendor Choice 1/4" X 2‐1/2" BRASS NIPPLE 2

BN0750 Vendor Choice BRASS NIPPLE 3/4" X 2‐1/2" 1

BN75 Vendor Choice 3/4" BRASS CLOSE NIPPLE 2

SP‐BR80 Vendor Choice 3/4" SCH 80 BRASS PIPE 8' 1

SP‐BR120 Vendor Choice 3/4" SCH 80 BRASS PIPE 12' 1

SME‐8‐8N‐SS Vendor Choice 1/2" X 1/2" 90MALE TUBE OD X MALE NPT SS SUPER LOK 1

TS3IPOD049‐05 Vendor Choice 1/2" X .049AM 304/L I.P.O.D 1

BFN1‐10 Vendor Choice 1" 125" 45 STREET ELL LF BRASS 1

1070PN GFN11‐30 Vendor Choice 3" 150# RING X .062 NEOPRENE GASKET NEO 1

1270PN GFN11‐30 Vendor Choice 3" 150# RING X .125 NEOPRENE GASKET NEO 2

3ADE7 Vendor Choice 6FT 304 STAINLESS TUBING 2 FT 30345T517 Vendor Choice SS WIRE ROPE LOOP / LOOP 3/64" ROPE DIA 12" L 2

ELL45‐25 Vendor Choice 1/4" NPT MALE X 1/4" FEM 45 EL 3

124A‐B Vendor Choice 1/4" X 1/4" NPT BRS 1

7042‐08‐08SS Vendor Choice #8 MALE BRITISH PIPE 1

STRUCTURAL COMPONENTS

7900353 Rud RUD WELD ON LIFTING EYE 1 448560‐P1 Stettler Supply SKID LIFTING STRUCTURE PER DWG. 448560‐P1 1

448560‐P3 BBC 1/4 x 1‐1/2 x 10 Flat Bar w/ 1/4 Holes 4

448560‐P3 BBC 1/4 x 21 x 19 Broke Steel Plate w/ Holes 2

448560‐P3 BBC Pressure Tank ols Down Brackets 2

FASTENERS

98180A110 Vendor Choice 1/4" SAE HIGH ARMOR COAT FLAT 16

91286A339 Vendor Choice 1/2" 13X3‐1/2 ARMOR COAT HEX BOLT 8

98180A130 Vendor Choice 3/8" SAE HIGH ARMOR COAT WASHER 2

98180A150 Vendor Choice 1/2" SAE HIGH ARMOR COAT FLAT WASHERS 4

98180A160 Vendor Choice 5/8" AMOR COAST FLAT WASHER 16

09A16715 Vendor Choice 1/4X1 UNC HEX CS SIL BRONZE 12

09A16919 Vendor Choice 3/8‐16 X 1‐1/2" SILICON BRONZE HEX BOLT 2

09A17334 Vendor Choice 5/8‐11 X 3‐1/2 HEX BOLT SILCONE BRONZE 4

09A17344 Vendor Choice 5/8‐11 X 6" HEX BOLT SILCONE 4

19481900 Vendor Choice #10 S/S FLAT WASHER 8

30786700K Vendor Choice 1/4 UNC LN NYL INS FULL STNLS 8

30786900K Vendor Choice 3/8‐16 18‐8 S/S NYLOCK NUTS 2

30787100K Vendor Choice 1/2"‐13 304 S/S NYLOCK HEX NUT 4

30787300K Vendor Choice 5/8 UNC LN NYL INS FULL STNLS 12

31785700K Vendor Choice 10‐32 18‐8 S/S NYLOCK NUTS 4

56A15715 Vendor Choice 10/32 X 1RH SLOT M/S SILCONE 4

30786700K Vendor Choice 1/4 UNC LN NYL INS FULL STNLS 12

BROeSV R5 e-SV™ Series

STAINLESS STEEL VERTICAL MULTISTAGE PUMPS

DESIGNED FOR EFFICIENCY. BUILT FOR PERFORMANCE.

Where efficiency meets performance The e-SV fabricated vertical multistage pump is an energy saving, non-priming pump coupled to a standard premium-efficient motor. It’s built to withstand a variety of mechanically aggressive and high temperature liquids, and is designed to extend uptime and help reduce lifecycle costs in a wide range of demanding applications.

The e-SV range of pumps features 11 models, and each can be specially configured for a wide range of environments. What’s more, when an e-SV is paired with a HYDROVAR® or AQUAVAR® IPC variable speed drive, it provides energy saving increases up to 70% vs. fixed speed, while reducing installation time.

Also available in pre-programmed, pre-assembled packages, the e-SVE

Smart Pump and Packaged HYDROVAR are complete systems, delivering market-leading efficiency and performance right out of the box.

G E N E R A L M A N U F A C T U R I N G

O I L & G A SP O W E R

G E N E R A T I O N

P O O L & L E I S U R E W A T E R U T I L I T I E SM I N I N G

extra efficient The e-SV’s hydraulics, combined with a high-efficiency motor (EISA compliant) deliver maximum efficiency.

energy saving Pumps are among the largest users of industrial energy.

Do your part to reduce CO2 emissions and your impact on the environment -- and improve your bottom line - by taking advantage of the e-SV’s lower energy requirement.

Use a e-SV pump along with a variable speed drive such as Xylem HYDROVAR, and save even more energy and easy to maintain The e-SV’s design allows removal of the mechanical seal without having to remove the motor, reducing repair time by up to 50%. A standard mechanical seal, wearing components, service tools and standard NEMA motors enable faster and easier maintenance and servicing.

, reducing repair time by up to 50%.

The e-SV pump, the product at the heart of the e-SV Series, is one of the highest efficiency multistage pumps on the market today.

This fabricated vertical multistage pump is also easy to install and economical to maintain. When it comes to efficiency, the e-SV delivers.

The e-SV pump

Benefits

• The expanded hydraulic coverage of an e-SV pump combined with a premium-efficient motor delivers maximum performance.

• The extended e-SV portfolio allows you to select a pump aligned with your application’s optimum duty point.

• A variable speed drive such as HYDROVAR or AQUAVAR IPC increases an e-SV’s energy savings up to 70% vs. fixed speed while reducing installation time.

• Standard models offer low NPSH, with even lower NPSH models available.

• e-SV pumps are available in horizontal and vertical configurations.

• You can choose the flange orientation or type to meet your piping needs.

• The mechanical seal can be replaced quickly and easily, reducing repair time by up to 50%.

• The pump can be easily repaired right in the piping.

• The O-ring seat is designed to allow easy outer sleeve disassembly.

• The standard mechanical seal, wearing components, service tools and NEMA motors enable faster, easier maintenance and servicing.

• To simplify maintenance, a repair stack assembly is available for quick and efficient installation and repair.

e-SV Specifications

• Delivery: up to 725 GPM

• Head: up to 1200 feet

• Maximum operating pressure:

– 1-22SV with oval flanges: 230 psi (16 bar)

– 1-22SV with round flanges or Victaulic: 360 or 575 psi (25 or 40 bar)

– 33 & 46SV: 360 or 580 psi (25 or 40 bar)*

– 66 & 92SV: 360 or 580 psi (25 or 40 bar)*

– 125SV: 360 or 580 psi (25 or 40 bar)

• Temperature of pumped liquid: -20ºF to 250ºF (-30ºC to 120ºC) standard version

• Direction of rotation: clockwise looking at the pump from the top down (marked with an arrow on the adapter and on the coupling).

* Based on pump staging

DRINKING WATER

NSF/ANSI 61 & 372

Built to perform

Some parts (1&2) are aligned with motor which is not in cut-away

4 6

1. Motor (Not shown) – Standard e-SV high efficiency motors range from 0.5 HP to 75HP. The e-SVE features the Xylem Smart Motor, an “ultra premium” (IE5) motor.

All motors are aligned with 2016 DOE requirements.

2. Motor enclosure (Not shown) – The enclosure is washdown and explosion proof, and premium efficient enclosures are available. They are compatible with a wide variety of industrial and commercial building applications.

3. Casing - The stainless steel casing provides durability and long life. Single and double wall options are available. They are compatible with high pressure applications such as pressure boosting.

4. Wear ring – The floating, self-aligning, glass filled, high temperature polymer diffuser wear ring withstands corrosive, aggressive and high temperature liquids.

It protects against abrasion and debris for reliable, long lasting performance.

5. Plugs - Top fill plugs with air vents allow for easy installation and removal of trapped air in the seal housing. These are available on all models.

6. Bearings – The tungsten carbide bushing improves longevity, reliability and the ability to withstand heavy duty applications such as boiler feeding.

7. Impeller – The balanced impeller design reduces axial thrust for long standard motor bearing life.

8. Tie rods – The liquid end is held in place by tie rods, for increased stability.

9. O-ring – The seat design provides easy access and disassembly.

10. Mechanical seal – The seal is easy to replace without removing the motor. Robust seal options are available in a wide range of types and materials, to resist corrosion and minimize downtime in industrial and commercial building applications.

Fluid pH-v alue at t A

Operating temperature t A

Density at t A

Vapor pressure at t A

Kin. v iscosity at t A

Nominal f low

Nominal head

Static head

Inlet pressure

AltitudeAv ailable sy stem NPSH

°F psi lb/f t³ f t²/s

US g.p.m.

f t f t psi f tf t

Water

Solids

39.2

62.4

0 14.5

1.689E-5

Env ironmental temperature 68

°F

46SV20ND30N

1 0No. of pumps Reserv e //

Pump ty pe

Operating data

Speed

Nominal

Max-

Min-

Flow

No. of stages Nominal at Qmax at Qmin

HeadHead H(Q=0)

NPSH 3%

Shaf t power

Max. shaf t power

Ef f iciency psi

US g.p.m.

US g.p.m.

US g.p.m.

f t f t f t hp hp f t f t

105.5

Make

141.6

243.4

9 17.4

75.45

258.2

186.7

258.2( )

16.4

Pump data rpm

16.4( )

Weight

Shaft Seal

Carbon

2 - Stationary Face

3 - Elastomers

4 - Spring

5 - Metal Components

1 - Rotating Face

Silicon Carbide Graphite Filled

Viton

316SS

316SS

Single Seal

Mechanical Seals

Motor data

Manuf acturer

Specif ic design

Rated power

SpeedElectric v oltage

Electric current

Degree of protection

Frame size

Ty pe lb 158

Remarks:

Project no.

Project

Customer Contact Phone number Email

25.10.2022Date

Insulation class

RAL 5010

Xy lem

Te ch ni ca l D at a

Colour

Goulds Water Technology

Multi-Stage Pumps

Max pressure rating

Pump Flange Rating

Shutof f TDH

Class 125 / 150

238Inlet pressure + zero gpm pressure psi f t

Square Footage 1.2374

46SV20ND30N

Project no.

Project

Customer Contact Phone number Email

25.10.2022Date

C on st ru ct io n D at a

MaterialsPump

1 - O-Ring, Piston Seal

2 - O-Ring, Mechanical Seal Sleev e

3 - O-Ring, Seal housing

4 - O-Ring, Sleev e

5 - Mechanical Seal

5A - Cartridge Seal

6 - Screw, Guard

7 - Screw, Piston Holding Disc

8 - Screw, Coupling 9 - Screw, MA and Seal Housing

10 - Screw, Impeller

11 - Washer, Coupling 12 - Washer, Impeller 13 - Pin, Coupling 14 - Plug, with Piston

Remarks:

24 - Dif f user, Final

25 - Dif f user with Carbon Bushing

26 - Dif f user with Tungsten Bushing

27 - Outer Sleev e, 25 Bar

27A - Outer Sleev e, 40 Bar

28 - Holding Disc, Piston Seal

29 - Seal Housing

30 - Spacer, Impeller Final 31 - Spacer, Shaf t Bushing 32 - Spacer, Impeller

33 - Spacer, Impeller Lower (66-92SV) 34 - Bushing, Non-Piston 35 - Tungsten Carbide Bushing 36 - Coupling Guard 37 - Shaf t

Stainless Steel (A193-316)

Stainless Steel/O-Ring (A193-316)

Stainless Steel/O-Ring (A193-316)

Stainless Steel/O-Ring (A193-316)

Stainless Steel (316 CF8M)

Stainless Steel (A193-316L)

Stainless Steel (A193-316)

Stainless Steel (A193-316L)

Stainless Steel (A193-316L/316 CF8M)

Duplex SS (A182-F51)

Stainless Steel (A193-316L)

Stainless Steel (A193-316L)

Stainless Steel (A193-316L)

Stainless Steel (A193-316L)

Stainless Steel (A193-316L)

15 - Plug, without Piston

16 - Plug, Fill

17 - Plug, Vent

18 - Plug, Drain

19 - Pump Head

20 - Impeller, Full Diameter

21 - Impeller, Reduced Diameter

22 - Lower Bearing Assembly

23 - Piston

38 - Mechanical Seal Shaf t Sleev e

39 - Wear Ring, Impeller

40 - Piston Seal

41 - Stop Ring, Impeller

42 - Pump Body

43 - Motor Adapter Plate

Stainless Steel (A193-316L)

Stainless Steel (316 CF8M)

Stainless Steel (A193-316)

Stainless Steel (A193-316)

Stainless Steel (A193-316) Stainless Steel (A193-316) Tungsten carbide Stainless Steel (304) Duplex SS (A183-F51)

Stainless Steel (A193-316)

PPS Glass Filled

Impregnated Carbon

Stainless Steel (A193-316)

Stainless Steel (316 CF8M)

Cast Iron (A48 Class 25)

Viton (std) EPDM (opt)

Viton (std) EPDM (opt)

Viton (std) EPDM (opt)

Viton (std) EPDM (opt)

Ref er Mechanical Seals

Ref er Mechanical Seals

Stainless Steel (A193-304)

Stainless Steel (A193-316)

Zinc Plated Steel (B633) Zinc Plated Steel (B633)

Stainless Steel (A193-316)

Carbon Steel (A108) Stainless Steel (A193-316) Carbon Steel (A108) Stainless Steel (A193-316)

46SV20ND30N

Project no.

Project

Customer Contact Phone number Email

25.10.2022Date

Head

Shaft power P2

Efficiency

NPSH-values

46SV2 LOW NPSH

76.2% Eff.

187 ft

16.4 hp

75.4 %

9 ft

258 US g.p.m.

46SV2 LOW NPSH (P2)

187 ft

16.4 hp

75.4 %

9 ft

258 US g.p.m.

46SV2 LOW NPSH

187 ft

16.4 hp

75.4 %

9 ft

258 US g.p.m.

46SV2 LOW NPSH

187 ft

16.4 hp

75.4 %

9 ft

258 US g.p.m.

[ft]

[hp]

7.0 7.5 8.0 8.5 9.0 9.5

10.0 10.5 [ft]

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 [US g.p.m.]

Power data referred to:

Water [100%] ; 39.2°F; 62.4lb/ft³; 1.69E-5ft²/s

Operating Data Specification Flow Head

Hydraulic data (duty point)

Flow Head

175 f t 250 US g.p.m.

258 US g.p.m.

187 f t

Impeller R Frequency Speed

Impeller design

3500 rpm

0 inch

0 f tStatic head

Perf ormance according to ANSI/HI 14.6 - Grade 2B

Hz

Te nd er H yd ra ul ic

Hydraulic Data

Dimensions

Weight lb

L1 253/16 inch

46SV20ND30N

Project no.

Project

Customer Contact Phone number Email

25.10.2022Date

D im en si on al

D at a

Drawing

Product Information Packet

VECP84106T-4

20HP,3510RPM,3PH,60HZ,256TC,0954M,TEFC,F

Copyright © All product information within this document is subject to ABB Motors and Mechanical Inc. copyright © protection, unless otherwise noted.

Product Information Packet: VECP84106T-4 - 20HP,3510RPM,3PH,60HZ,256TC,0954M,TEFC,F

Part Detail

Revision: AA Status: PRD/A Change #: Proprietary: No

Type: AC Elec. Spec: 09WGT034 CD Diagram: CD0006 Mfg Plant:

Mech. Spec: 09K208 Layout: 09LYK208 Poles: 02 Created Date: 07-16-2014

Base: N Eff. Date: 07-01-2022 Leads: 3#12

Specs

Catalog Number: VECP84106T-4

Enclosure: TEFC

Frame: 256TC

Frame Material: Iron

Motor Letter Type: Three Phase

Output @ Frequency: 20.000 HP @ 60 HZ

Synchronous Speed @ Frequency: 3600 RPM @ 60 HZ

Voltage @ Frequency: 460.0 V @ 60 HZ

XP Class and Group: CLI GP A,B,C,D

XP Division: Division II

Agency Approvals: CSA EEV

UR

CSA

CCSA US

Auxillary Box: No Auxillary Box

Auxillary Box Lead Termination: None

Base Indicator: No Mounting

Bearing Grease Type: Polyrex EM (-20F +300F)

Insulation Class: F

Inverter Code: Inverter Duty

KVA Code: G

Lifting Lugs: Standard Lifting Lugs

Locked Bearing Indicator: Locked Bearing

Motor Lead Quantity/Wire Size: 3 @ 12 AWG

Motor Lead Exit: Ko Box

Motor Lead Termination: Ring Terminals

Motor Type: 0954M

Mounting Arrangement: F1

Power Factor: 91

Product Family: Chem Process S/P 32-8 IEEE 841

Pulley End Bearing Type: Ball

Pulley Face Code: C-Face

Pulley Shaft Indicator: Standard

Rodent Screen: None

Shaft Extension Location: Pulley End

Shaft Ground Indicator: No Shaft Grounding

Blower: None

Constant Torque Speed Range: 6

Current @ Voltage: 22.000 A @ 460.0 V

Design Code: B

Drip Cover: No Drip Cover

Duty Rating: CONT

Electrically Isolated Bearing: Not Electrically Isolated

Feedback Device: NO FEEDBACK

Front Face Code: Standard

Front Shaft Indicator: None

Heater Indicator: No Heater

Shaft Rotation: Reversible

Shaft Slinger Indicator: No Slinger

Speed Code: Single Speed

Motor Standards: NEMA

Starting Method: Direct on line

Thermal Device - Bearing: None

Thermal Device - Winding: None

Vibration Sensor Indicator: No Vibration Sensor

Winding Thermal 1: None

Winding Thermal 2: None

XP Temp Code: T3

Nameplate NP4332

STK.NO. VECP84106T-4 P/N ENCLOSURE TEFC

SPEC. 09K208T034 CC 010A FRAME 256TC S/N

HP 20 CLASS F HZ 60 ODE BRG 6309 DE BRG 6309

RPM 3510 RPM MAX 5400 PH 3 DES B D.E. BRG. 45BC03X30X

VOLT 460 KVA-CODE G O.D.E. BRG. 45BC03X30X

AMP 22 MOTOR WEIGHT 342 GREASE POLYREX EM

RATING 40C AMB-CONT MAX. KVAR 2 BLANK

NEMA-NOM-EFF 91 # OF ROTOR BARS 28 SER.F. 1.15 IP

G.MIN.EFF 89.5 # OF STATOR SLOTS 36 PF 91 INV.TYPE PWM

TEMP CODE T3 INVERTER-TEMP-CODE 200

TEMP = 200 C HP FR 60 C HP TO 90

CT HZ FROM 1.5 CT HZ TO 60

HTR-VOLTS HTR-AMPS HTR-WATTS MAX. SPACE HEATER TEMP. VT HZ FROM 0- VT HZ TO 60

Parts List

Part Number Description Quantity

SA283954 SA 09K208T034 1.000 EA

RA270228 RA 09K208T034 1.000 EA

37FN3002C02 EXFN, PLASTIC, 6.00 OD, 1.503 ID 1.000 EA

10XN3118K08 5/16-18 X .50 GRADE #5, STL, ZINC PLATE 1.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 1.000 EA

09EP1118A02LP5 FREP MACH, 309 BRG. EPOXY PRIMER & BLACK 1.000 EA

HW1002A63 WASHER, 5/8 HI-COLLAR SPRLCKWASHER 1.000 EA

09CB1002A12P KOBX W/1.25 NPT LEAD HOLE & 2.38 MTG HOL 1.000 EA

09GS1010 GASKET, DWG, LEADWIRE SEPERATOR 1.000 EA

51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 4.000 EA

WD1000B16 T&B CX70TN OR L70P TERMINAL LUG 1.000 EA

10XN2520K06 1/4-20 X 3/8" HX HD SCREWGRADE 5, ZINC P 1.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 1.000 EA

HA3400A39 STUD- 3/8-16 X 6.44 OAL HEX 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

12CB1503P CONDUIT BOX LID, CAST W/EPOXY PRIMER 1.000 EA

12GS1002 GASKET, CONDUIT BOX LID, NEOP 1.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 2.000 EA

HW4500A20 1/8NPT SL PIPE PLUG 1.000 EA

HA4017A08 .125X3.50 GREASER EXTEN. 1.000 EA

HA4017A10 1/8X1.25 GREASE EXT (F/S) 1.000 EA

HW4019A01 PIPE COUPLING 1/8 NPT,STEEL,ZINC COATING 1.000 EA

HW4601A61 INPRO SEAL #1698-A-17120-0, VBXX 309 BRG 1.000 EA

HW5100A11 W3917-042 WVY WSHR (WB) 1.000 EA

Parts List (continued)

Part Number Description Quantity

10XN2520K36 1/4-20 X 2.25" HX HD SCRWGRADE 5, ZINC P 4.000 EA

09EP1318A01P ENDPLATE, MACH EPOXY PRIMER 1.000 EA

10XN3816K28 3/8-16 X 1.75 HEX HD CAP SCREW, GRADE 5 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HW4500A20 1/8NPT SL PIPE PLUG 1.000 EA

HW4601A61 INPRO SEAL #1698-A-17120-0, VBXX 309 BRG 1.000 EA

10XN2520K36 1/4-20 X 2.25" HX HD SCRWGRADE 5, ZINC P 4.000 EA

XY3816A12 3/8-16 FINISHED NUT 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

MJ5004A59 ADHESIVE LOCTITE #401 SURFACE INSENSITIV 0.010 EA

HW2501G25 KEY, 3/8 SQ X 2.875 1.000 EA

MJ5001A14 DYNAPRO SEALANT, CP MTR VC#2508050 (603 0.023 EA

MJ5002A01 SILICON RUBBER SEALANT, 732CL 10.3 OZ TU 0.025 EA

LB1115N LABEL,LIFTING DEVICE (ON ROLLS) 1.000 EA

WD1000B49 T&B C73,RING TERMINAL 10-12 AWG 3/8 STUD 3.000 EA

WD1000B25 GND LUG, BURNDY L125HP OR T&B L125HP-BB 1.000 EA

HW4500A21 1618BALEMITE FITTING 825 UNIVERSAL 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4002A03 #304 S.S. DRAIN FITTING, .125 NPT (.44 H 1.000 EA

MJ1000A02 GREASE, POLYREX EM EXXON 0.080 LB

HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4002A03 #304 S.S. DRAIN FITTING, .125 NPT (.44 H 1.000 EA

MJ5001A27 32220KN GRAY SEALER *MIN BUY 4 QTS=1GAL 0.031 QT

HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA

09FH1000LP5 FAN COVER, CAST W/EPOXY PRIMER & PAINT 1.000 EA

10XN3118K16 5/16-18 X 1' GRADE #5, STL, ZINC PLATE 2.000 EA

MG1025N19 WILKOFAST, 778.50, RELIANCE BLUE-GREEN 8 0.050 GA

85XU0407S04 4X1/4 U DRIVE PIN STAINLESS 4.000 EA

LB1449 DIV-2/NEC WARNING LABEL 1.000 EA

LB1119N WARNING LABEL 1.000 EA

LC0006 CONNECTION LABEL 1.000 EA

NP4332 SS IEEE841-2021 INV DIV-2 UL CSA-C US EE 1.000 EA

40PA1017 PACKAGING GROUP, 09 VERT LARGE FLANGE 1.000 EA

MN416A01 TAG-INSTAL-MAINT no wire (2200bx) 4/22 1.000 EA

LD7020D03 LEAD SET, 12AWG, 3 LEAD, 20" LONG LEADS 1.000 EA

AC Induction Motor Performance Data Record # 92412 Typical performance - not guaranteed values

Winding: 09WGT034-R003 Type: 0954M Enclosure: TEFC

Nameplate Data 460 V, 60 Hz:

Single Voltage Motor

Rated Output (HP) 20 Full Load Torque 30.1 LB-FT

Volts 460 Start Configuration direct on line

Full Load Amps 2 2 Breakdown Torque 101 LB-FT

R.P.M. 3510 Pull-up Torque 33.7 LB-FT

Hz 60 Phase 3 Locked-rotor Torque 43.9 LB-FT

NEMA Design Code B KVA Code G Starting Current 145 A

Service Factor (S.F.) 1.15 No-load Current 4.81 A

NEMA Nom. Eff. 91 Power Factor 91 Line-line Res. @ 25ºC 0.45009 Ω

Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 68°C

S.F. Amps Temp. Rise @ S.F. Load 87°C

Locked-rotor Power Factor 2 7

Rotor inertia 1.38 lb-ft²

Load Characteristics 460 V, 60 Hz, 20 HP

% of Rated Load 25 50 75 100 125 150 S.F.

Power Factor 7 2 87 91 91 92 92 92

Efficiency 91.4 93.3 93 91 90.6 88.9 91.2

Speed 3579.7 3560.2 3538.1 3514.3 3486.6 3454.4 3498

Line amperes 7.42 11.8 16.7 22.4 28.4 34.7 26

Performance Graph at 460V, 60Hz, 20.0HP Typical performance - Not guaranteed values

(920 - 964) = 25.28 642

11.53 293

5.95 151.1

.25 6

3.75 95

9.09 231

1.625 1.624[41] 8.500

8.497

.25 6.4

.31-18 TAP

GND LOC.

EA. END

DRAIN FITTING

(EA. END)

.38[9.5] KEY

2.88[73] LONG

INPRO SEAL

(EA. END)

APPROXIMATE

CENTER OF

GRAVITY .50 [12.7]

.001 A

A

10.36 263

45° 45°

6.56 167

3.78 95.9

8.31 211

6.63 168

12.98 330

2.70 68.7

.25 6.4

PLUG

(EA. END)

APPROXIMATE

CENTER OF

GRAVITY .50

4 HOLES

.50-13 TAP

ON Ø7.25 B.C.

LEAD HOLE

1.25 NPT

D

C

B

AA

B

C

D

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8 7 6 5 4 3 2 1

LY

K

B VERT TEFC 254-6TC IEEE-841 W/309 BRGS & PLS

REV. DESC:

REV:

BY:

REVISED:

MODEL NO.

VERSION: TDR:

REF:

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208LOAD DRAWING TO SOLIDWORKS

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CUSTOMER IS RESPONSIBLE FOR DETERMINING THAT THE PRODUCT WILL PERFORM SUITABLY IN THE INTENDED APPLICATION

BALDOR - RELIANCE®

P age 11 of 12

P roduct Inform ation P acket: V

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P 84106T

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M ,3P

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C ,0954M

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F C

,F

STAINLESS STEEL CHECK VALVE Model 812X

Valve Size ANSI Class Part # A B WGT.

1/2” 2420X 2.09 .63 .22

3/4” 2421X 2.48 .74 .31

1” 2422X 2.87 .87 .51

1 1/4” 2423X 3.31 1.10 .77

1 1/2” 2424X 3.70 1.26 1.15

2” 150/300 2425X 4.29 1.57 1.61

2 1/2” 150/300 2426X 5.08 1.81 3.35

3” 150/300 2427X 5.67 1.97 4.78

4” 150/300 2428X 6.69 2.36 7.39

5” 150/300 2429X 7.56 3.56 20

6” 150/300 2430X 8.59 4.19 32

8” 150 2431X 10.8 5.5 67

8”* 300 2432X 12 5.5 67

W E I G H T S & D I M E N S I O N S

ITEM # QTY. DESCRIPTION MATERIAL ASTM

1 1 VALVE BODY STAINLESS STEEL 316

2 1 SPRING RETAINER STAINLESS STEEL 316

3 1 SPRING STAINLESS STEEL 316

4 1 DISC STAINLESS STEEL 316

Applications:·Chemical-Petrochemical ·Marine

·Pharmaceutical ·Industrial·Booster Pump Systems ·High temperature

Benefits:·All 316 stainless steel design ·Works in any position·Reliable closing system ·Low headloss·Ultra compact ·No internal screws or fasteners·Streamlined design ·Minimizes water hammer·Temp Max: 660°F ·Pressure Max: 600 PSI at 100° F

Consult factory for temperature and pressure rating chart.

Operation

The compact valve body design allows a flow area exceeding the pipe area to minimize flow losses and maximize efficiency. The unique spring loaded, stainless steel disc and guiding system insures quick closing of the valve which minimizes water hammer.

Installation

The model 812X, metal seated, all stainless steel valve is designed for simple flange-supported installation and will operate equally well in any position. Cracking pressure is extremely low. Metal seating standard, consult factory for resilient seat. Dual flange rating to fit between 150# and 300# flanges on 2”-6”.

HEAD LOSS CHART

P R

E S

S U

R E

L O

S S

FLOW IN GALLONS PER MINUTE

Velocities over 10 ft per second consult factory for recommended max GPM per valve size

*ANSI 300#

Note-300# Flange 600 PSI Max

NSF/ANSI 61 CERTIFIED

Model 812X: 1/2”-4” Model 812X: 5”-8”

NSF / ANSI 372

BOLT CIRCLE

ANSI CLASS

250# & 300#

BOLT CIRCLE

ANSI CLASS

125# & 150#

BOSHART INDUSTRIES

Telephone: 1-519-595-4444 - Toll Free: 1-800-561-3164

Fax: 1-519-595-4380 - www.boshart.com 2-3

January 7/19

BRASS FULL PORT BALL VALVES

• 1/4" thru 2" rated 600 PSI CWP, 2-1/2" thru 4" rated 400 PSI CWP

• CWP - Cold Working Pressure is an indication of the pressure rating for valves at a temperature of up to +100◦F (37◦C)

• Max Temp Rating: 300◦F (150◦C)

• Solid Stainless Steel Ball - sizes 1/4" through 1"

• Hollow Stainless Steel Ball - sizes 1-1/4" through 4"

• Forged brass body • Blow-out proof stem

• PTFE Seats / PTFE Stem packing

• Zinc plated steel handle with yellow plastic sleeve

• NSF/ANSI Standard 61 & 372* Certified (* no lead series only)

• cUPC Standard IGC 157 Certified: 1/4" to 2" FPT and CxC

• CSA listed to the following standards, ♦ applies to 1/4" to 2" FPT only

◦ ANSI Z21.15 & CGA 9.1: 1/2 psig (1/2PSI)

◦ ASME B16.44 & CGA/CR91-002: 5 psig (5G)

◦ ASME B16.33 & CAN/CGA 3.16 : 125 psig (BRS125G / CAN 3.16)

• UL listed to the following standards, 1/4" to 2" FPT and CxC

◦ UL 1477 (YQNZ): Compressed gas shutoff valves - 600 psi (1/4" to 1") 300 psi (1-1/4" to 2")

◦ UL 842 (YRBX): Flammable liquid shutoff valves - 600 psi (1/4" to 1") 300 psi (1-1/4" to 2")

◦ UL 842 (YRPV): Gas shutoff valves - 600 psi (1/4" to 1") 300 psi (1-1/4" to 2")

◦ UL 842 (MHKZ): Manual valves - 600 psi (1/4" to 1") 300 psi (1-1/4" to 2")

◦ UL 125 (YSDT): LP-Gas shutoff valves - 600 psi (1/4" to 1") 300 psi (1-1/4" to 2")

• FM Standard 1140 Certified: 1/4" to 2" FPT and CxC

NO LEAD NO LEAD

PART NO. LIST PART NO. LIST PORT QUANTITY

THREADED PRICE-A CxC PRICE-A SIZE DIA.INS. CTN CASE

0827-02NL ♦ 7.11 1/4" 0.39 12 120

0827-03NL ♦ 7.05 3/8" 0.39 12 120

0827-05NL ♦ 9.34 0827C-05NL 8.65 1/2" 0.59 10 100

0827-07NL ♦ 14.11 0827C-07NL 13.37 3/4" 0.75 8 64

0827-10NL ♦ 23.00 0827C-10NL 21.79 1" 0.98 6 30

0827-12NL ♦ 35.55 0827C-12NL 33.42 1 1/4" 1.25 6 24

0827-15NL ♦ 48.13 0827C-15NL 46.34 1 1/2" 1.57 4 16

0827-20NL ♦ 66.74 0827C-20NL 70.20 2" 1.97 2 8

0827-25NL 159.70 0827C-25NL 151.67 2 1/2" 2.52 2 4

0827-30NL 212.53 0827C-30NL 198.16 3" 2.95 4

0827-40NL 380.13 0827C-40NL 374.82 4" 3.90 2

Not For Conveying Potable Water

PART NO. LIST PART NO. LIST PORT QUANTITY

THREADED PRICE-A CxC PRICE-A SIZE DIA.INS. CTN CASE 0827-02 ♦ 6.31 1/4" 0.39 12 120 0827-03 ♦ 6.27 3/8" 0.39 12 120 0827-05 ♦ 8.38 0827C-05 7.83 1/2" 0.59 10 100 0827-07 ♦ 12.73 0827C-07 12.00 3/4" 0.75 8 64 0827-10 ♦ 20.54 0827C-10 19.55 1" 0.98 6 30 0827-12 ♦ 32.01 0827C-12 30.57 1 1/4" 1.25 6 24 0827-15 ♦ 43.53 0827C-15 42.74 1 1/2" 1.57 4 16 0827-20 ♦ 60.22 0827C-20 62.97 2" 1.97 2 8 0827-25 149.17 0827C-25 140.14 2 1/2" 2.52 2 4 0827-30 203.16 0827C-30 187.47 3" 2.95 4 0827-40 363.83 0827C-40 351.99 4" 3.90 2

NOTE: Handles are available. Please contact your Sales Rep.

Rev. 4.4 US http://www.boshart.com mwatterson Highlight

BOSHART INDUSTRIES

Telephone: 1-519-595-4444 - Toll Free: 1-800-561-3164

Fax: 1-519-595-4380 - www.boshart.com 2-1

January 7/19

BRASS FULL PORT GATE VALVES

• Max Pressure Rating: 200 PSI WOG Non-Shock based on ambient temperature

• Max Temp Rating: 150◦F (66◦C) • Cast brass body

• Non-rising stem • PTFE Packing

• Black cast hand wheel • NSF/ANSI Standard 372 Certified (NL series)

NO LEAD NO LEAD

PART NO. LIST PART NO. LIST SIZE PORT DIA. QUANTITY

THREADED PRICE-A CxC PRICE-A INCHES CTN CASE

0818-02NL 11.62 1/4" 0.433 10 120

0818-03NL 11.62 3/8" 0.472 10 120

0818-05NL 11.62 0818C-05NL 11.62 1/2" 0.531 10 120

0818-07NL 15.86 0818C-07NL 15.86 3/4" 0.748 10 80

0818-10NL 23.58 0818C-10NL 23.58 1" 0.984 5 60

0818-12NL 33.25 0818C-12NL 33.25 1 1/4" 1.259 5 40

0818-15NL 42.28 0818C-15NL 42.28 1 1/2" 1.496 5 30

0818-20NL 64.33 0818C-20NL 64.33 2" 1.929 2 20

0818-25NL 118.83 2 1/2" 2.441 2 12

0818-30NL 161.53 3" 2.952 8

0818-40NL 249.91 4" 3.622 4

Not For Conveying Potable Water

PART NO. LIST PART NO. LIST SIZE PORT DIA. QUANTITY

THREADED PRICE-A CxC PRICE-A INCHES CTN CASE 0818-05 9.50 1/2" 0.531 10 120 0818-07 12.98 3/4" 0.748 10 80 0818-10 19.34 1" 0.984 5 60 0818-12 27.27 1 1/4" 1.259 5 40 0818-15 34.65 1 1/2" 1.496 5 30 0818-20 52.76 2" 1.929 2 20 0818-25 97.41 2 1/2" 2.441 2 12 0818-30 132.44 3" 2.952 8 0818-40 204.91 4" 3.622 4

NO LEAD BRASS FULL PORT MINI BALL VALVES

• Max Pressure Rating: 600 PSI CWP Cold Working Pressure based on temperature range up to +100◦F (37◦C)

• Max Temp Rating: 180◦F (82◦C) • Forged brass body

• Chrome plated ball • PTFE Seats / PTFE Stem packing

• Red tee handle • NSF/ANSI Standard 372 Certified

PORT DIA. QUANTITY LIST

PART NO. SIZE INCHES CTN CASE PRICE-A

0828-01NL 1/8" FPT x FPT 0.30 20 200 7.06 0828-02NL 1/4" FPT x FPT 0.30 20 200 6.83 0828-01M01FNL 1/8" MPT x 1/8" FPT 0.30 20 200 7.10 0828-01M02FNL 1/8" MPT x 1/4" FPT 0.30 20 200 6.97 0828-02M02FNL 1/4" MPT x 1/4" FPT 0.30 20 200 6.61

NO LEAD BRASS STANDARD PORT PEX BALL VALVES

• Max Pressure Rating: 400 PSI CWP Cold Working Pressure based on temperature range up to +100◦F (37◦C)

• Max Temp Rating: 203◦F (95◦C)

• Forged brass body • Chrome plated ball

• PTFE Seats / PTFE Stem packing • Blow-out proof stem

• NSF/ANSI Standard 61 & 372 Certified • Zinc plated steel handle with blue plastic sleeve

• cUPC Standard IGC 157 Certified

PART NO. SIZE PORT DIA. QUANTITY LIST

NO DRAIN INCHES CTN CASE PRICE-A

0821P-03NL 3/8" 0.39 10 120 9.46

0821P-05NL 1/2" 0.39 10 120 5.39

0821P-07NL 3/4" 0.59 10 90 8.85

0821P-10NL 1" 0.79 6 30 13.09

PART NO. SIZE PORT DIA. QUANTITY LIST

WITH DRAIN INCHES CTN CASE PRICE-A

0821WDP-05NL 1/2" 0.39 10 120 6.65

0821WDP-07NL 3/4" 0.59 10 90 10.77

Rev. 4.2 US http://www.boshart.com

4 Aquatrol Safety Relief Valves

2/16/18

Series 740 Safety Valves

Series 740 safety and relief valve is designed for accuracy and reliability. Engineered for heavy-duty industrial usage. Multiple purpose safety and relief valve for all services:

Liquid, Steam and Air/Gas. ASME and National Board Certified for Section VIII as well as CE and CRN Certifications. Pressures are to 750 PSI. Available with the full array of metal and seating options.

Series 740 Brass, bronze construction with stainless steel ring, seat (Disc) and springs.

ASME Section VIII to 300 PSI for air/gas and liquid and 250 PSI for steam services.

Series 741 Stainless steel nozzle, ring, disc and springs. Bronze bonnet, and body.

ASME Section VIII to 750 PSI for Liquid and air/gas. 300 PSI for Steam.

Series 742 Stainless steel nozzle, ring, disc and springs. Carbon steel body and bonnet.

Ratings same as 741. Used as an all steel option.

Series 743 Same as 742, with stainless steel bonnet, body and components.

Used where a stainless steel valve is required.

Usages:

Features: • Full nozzle – Top guided design

• Short, precise blow-down

• Wide choice of inlet/outlet sizes

• Excellent re-seating characteristics

• Designed for heavy industrial use

• Closed hex cap

• Back-pressure tight

• Drain hole with threaded plug

• Cryogenic compatible

Options: • O-ring seating options (see charts)

• Packed lift lever

• Open lift lever

• BSPT Piping

• Tri-Clamp Inlets

• Full array of metal options

• API 527 Seating

Pressure Vessels, Pumps, Hydraulics, Tanks, Steam Systems, Chemical, Cryogenic, Air and Gas Compressors, Separators, by-pass and over pressure protection. Choose for most industrial applications requiring a safety relief valve.

CRN

Aquatrol Safety Relief Valves 5

Series 740 thru 743

# DESCRIPTION 740 741 742 743

1 Nozzle B16 SA479-316 SS SA479-316 SS SA479-316 SS 2 Lock Screw B16 B16 SA479-316 SS SA479-316 SS 3 Lower Ring SA351-CF8M SA351-CF8M SA351-CF8M SA351-CF8M 4 Disc Holder B16 B16 SA479-316 SS SA479-316 SS 5 Lock Screw 18-8 SS 18-8 SS 18-8 SS 18-8 SS 6 Disc Holder Shaft B16 B16 SA479-316 SS SA479-316 SS 7 Disc Guide B16 B16 SA479-316 SS SA479-316 SS 8 Bonnet B16 B16 SA108-1117/SA216 SA479-316 SS 9 Washer PTFE PTFE PTFE PTFE 10 Seal Wire Steel / Lead Steel / Lead Steel / Lead Stainless / Lead 11 Hood B16 B16 SA108-1018 SA479-316 SS 12 Pressure Screw B16 B16 SA479-316 SS SA479-316 SS 13 Lock Nut B16 B16 SA479-316 SS SA479-316 SS 14 Spring Plate B16 B16 SA479-316 SS SA479-316 SS 15 Spring 302/17-7 302/17-7 302/17-7 302/17-7 16 Spring Post B16 B16 SA479-316 SS SA479-316 SS 17 Spring Pin 18-8 SS 18-8 SS 18-8 SS 18-8 SS 18 Guide Washer PTFE PTFE PTFE PTFE 19 Disc SA479-316 SS SA479-316 SS SA479-316 SS SA479-316 SS 20 Body B584-C84400 B584-C84400 SA216-WCB A479-316 SS 21 Nozzle Washer PTFE PTFE PTFE PTFE 22 Nameplate Stainless Stainless Stainless Stainless 23 Washer PTFE PTFE PTFE PTFE

Series 740 thru 743

Orifice Inlet Outlet DN

Dimensions – In. (mm)

B C

D .125 (80.6) 1/2” 3/4” 15 C (187) (206) (60) (41) 2 (0.9) D .125 (80.6) 1/2” 1” 15 D (187) (206) (60) (41) 2 (0.9) D .125 (80.6) 3/4” 3/4” 20 E (187) (206) (60) (41) 2 (0.9) D .125 (80.6) 3/4” 1” 20 F (187) (206) (60) (41) 2 (0.9) D .125 (80.6) 1” 1” 25 G (187) (206) (60) (41) 2 (0.9) E .217 (140.0) 1/2” 1” 15 A (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 1/2” 1-1/4” 15 B (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 3/4” 1” 20 C (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 3/4” 1-1/4” 20 D (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 1” 1” 25 G (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 1” 1-1/4” 25 F (206) 9" (229) (67) 2" (51) 3 (1.4) E .217 (140.0) 1-1/4” 1-1/4” 32 H (206) (235) (73) 2" (51) 3 (1.4) F .353 (227.7) 1” 1-1/2” 25 F (235) (244) (73) (57) 5 (2.3) F .353 (227.7) 1-1/4” 1-1/2” 32 H (235) (244) (73) (57) 5 (2.3) F .353 (227.7) 1-1/2” 1-1/2” 40 G (235) (244) (73) (57) 5 (2.3) G .554 (357.4) 1-1/4” 2” 32 G (260) (270) (86) (67) 9 (4.1) G .554 (357.4) 1-1/2” 2” 40 H (260) (270) (86) (67) 9 (4.1) G .554 (357.4) 2” 2” 50 F (260) (270) (86) (67) 9 (4.1) H .923 (595.5) 1-1/2” 2-1/2” 40 H (298) (308) (89) (73) 16 (7.3) H .923 (595.5) 2” 2-1/2” 50 J (298) (308) (89) (73) 16 (7.3) H .923 (595.5) 2-1/2” 2-1/2” 65 K (298) (308) (89) (73) 16 (7.3) J 1.418 (914.8) 2” 3” 50 J (362) (368) 4" (102) (83) 18 (8.2) J 1.418 (914.8) 2-1/2” 3” 65 K (362) (368) 4" (102) (83) 18 (8.2) J 1.418 (914.8) 3” 3” 80 L (362) (368) 4" (102) (83) 18 (8.2)

Flow Area In2 (mm2)

Size I.D.

Weight Lb (Kg)

A Closed Cap

A Lift Lever

7 3/8"˗ 8 1/8"˗ 2 3/8"˗ 1 5/8"˗ 7 3/8"˗ 8 1/8"˗ 2 3/8"˗ 1 5/8"˗ 7 3/8"˗ 8 1/8"˗ 2 3/8"˗ 1 5/8"˗ 7 3/8"˗ 8 1/8"˗ 2 3/8"˗ 1 5/8"˗ 7 3/8"˗ 8 1/8"˗ 2 3/8"˗ 1 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 2 5/8"˗ 8 1/8"˗ 9 1/4"˗ 2 7/8"˗ 9 1/4"˗ 9 5/8"˗ 2 7/8"˗ 2 1/4"˗ 9 1/4"˗ 9 5/8"˗ 2 7/8"˗ 2 1/4"˗ 9 1/4"˗ 9 5/8"˗ 2 7/8"˗ 2 1/4"˗ 10 1/4"˗ 10 5/8"˗ 3 3/8"˗ 2 5/8"˗ 10 1/4"˗ 10 5/8"˗ 3 3/8"˗ 2 5/8"˗ 10 1/4"˗ 10 5/8"˗ 3 3/8"˗ 2 5/8"˗ 11 3/4"˗ 12 1/8"˗ 3 1/2"˗ 2 7/8"˗ 11 3/4"˗ 12 1/8"˗ 3 1/2"˗ 2 7/8"˗ 11 3/4"˗ 12 1/8"˗ 3 1/2"˗ 2 7/8"˗ 14 1/4"˗ 14 1/2"˗ 3 1/4"˗ 14 1/4"˗ 14 1/2"˗ 3 1/4"˗ 14 1/4"˗ 14 1/2"˗ 3 1/4"˗

Aquatrol Safety Relief Valves6

Series Metals Services Certifications

740 1/2” to 3” Brass/Bronze -320° -(196°) 406° (208°) 300 (20.7) Air / Gas / Steam / Liquid ASME VIII, CE, CRN

741 1/2” to 3” Stainless/Bronze -320° -(196°) 425° (218°) 750 (51.7) Air / Gas / Steam / Liquid ASME VIII, CE, CRN

742 1/2” to 3” Stainless/Carbon -20° -(29°) 425° (218°) 750 (51.7) Air / Gas / Steam / Liquid ASME VIII, CE, CRN

743 1/2” to 3” Stainless -320° -(196°) 425° (218°) 750 (51.7) Air / Gas / Steam / Liquid ASME VIII, CE, CRN

Inlet Sizes

Min. Temp °F (°C)

Max. Temp3,4

°F (°C) Max Pressure1,2

PSI (Bar)

1) Maximum set pressure for steam service is 300 PSI (20.7 Bar)

2) Maximum set pressure for steam on Series 740 is 250 PSI (17.2 Bar)

3) Maximum temperatures depend upon seating material.

4) Contact Aquatrol for temps over 425°F (218°C)

PTFE Seating

# DESCRIPTION 740 741 742 743

1 Nozzle B16 SA479-316 SS SA479-316 SS SA479-316 SS 3 Lower Ring SA351-CF8M SA351-CF8M SA351-CF8M SA351-CF8M 4 Disc Holder B16 B16 SA479-316 SS SA479-316 SS 6 Disc Holder Shaft B16 B16 SA479-316 SS SA479-316 SS 24 Disc PTFE PTFE PTFE PTFE

O-Ring Seating

# DESCRIPTION 740 741 742 743

1 Nozzle B16 SA479-316 SS SA479-316 SS SA479-316 SS 3 Lower Ring SA351-CF8M SA351-CF8M SA351-CF8M SA351-CF8M 4 Disc Holder B16 B16 SA479-316 SS SA479-316 SS 6 Disc Holder Shaft B16 B16 SA479-316 SS SA479-316 SS 25 O-Ring Disc SA479-316 SS SA479-316 SS SA479-316 SS SA479-316 SS 26 Screw 18-8 SS 18-8 SS 18-8 SS 18-8 SS 27 Disc Insert SA479-316 SS SA479-316 SS SA479-316 SS SA479-316 SS 28 O-Ring Various Various Various Various

Seating Materials

Material Names *Use for:

FKM Viton-A -13° -(25°) 446° (230°)

Nitrile Buna-N -40° -(40°) 250° (121°)

EPDM -40° -(40°) 303° (151°)

FFKM Kalrez® -10° -(23°) 550° (288°)

PTFE -300° -(184°) 450° (232°) Cryogenic Service including Argon, Carbon Dioxide, Helium, Hydrogen, Nitrogen, Oxygen, Steam

Min Temp °F (°C)

Max Temp °F (°C)

Acetone, Air, Alcohol, Benzine, Butane, Ethylene, Ethylene Glycol, Ethyl Alcohol, Gasoline, Isobutyl Alcohol, Kerosene, Lube Oil, Natural Gas, Naphtha, Nitrogen, Propane, Water, Xylene

Air, Butane, Carbon Dioxide, Diesel Oil, Ethyl Chloride, Ethyl Ether, Fuel Oil, Gasoline, Helium, Hydrogen Sulphide, Kerosene, Natural Gas, Nitrogen, Oxygen (Gas), Propane Steam, Water, Hot Water, Acetone, Beer, Brake Fluid, Hydrogen Gas, Sulfur Dioxide, Acids, Alkalies

Aromatic Hydrocarbons, Chlorinated Hydrocarbons, Polar Solvents (ketones, esters, ethers), Inorganic and Organic Acids, Water, and Steam (Steam service up to 380°F (193°C) saturated)

Note:

This is just a partial listing.

Visit www.aquatrol.com for links to websites with more specific applications.

Aquatrol Safety Relief Valves 7

Packed Lift Lever Options

Item Description Material Options

Brass Carbon Steel Stainless Steel 1 Handle B16 Brass B16 Brass/Plated B16 Brass/Plated

2 Handle Screw Steel/Plated Steel/Plated Steel/Plated

3 Cam B16 Brass SA479-316 SS SA479-316 SS

4 Retaining Ring Steel/Plated 17-7 SS 17-7 SS

5 O-RIngs Viton Viton Viton

6 Cam Nut B16 Brass SA479-316 SS SA479-316 SS

7 O-RIng PTFE PTFE PTFE

8 Hood B16 Brass SA108-C1018 SA479-316 SS

9 Jam Nut 18-8 Stainless 18-8 Stainless 18-8 Stainless

10 Lifter Nut B16 Brass SA479-316 SS SA479-316 SS

11 Hood Seal PTFE PTFE PTFE

12 Plug 18-8 Stainless 18-8 Stainless 18-8 Stainless

13 Washer PTFE PTFE PTFE

14 Gag Screw 18-8 Stainless 18-8 Stainless 18-8 Stainless

Open Lift Lever Options

Item Description Material Options

Brass Carbon Steel Stainless Steel

1 Handle C1018/Plated C1018/Plated C1018/Plated

2 Hood Anodized Alum. Anodized Alum. Anodized Alum.

3 Lifter Nut B16 Brass SA479-316 SS SA479-316 SS

4 Jam Nut 18-8 Stainless 18-8 Stainless 18-8 Stainless

5 Lift Lever Pin B16 Brass SA479-316 SS SA479-316 SS

6 Spring Optional Anti-Vibration Spring Stainless

Inlet / Lift Lever Options

Lifting Device as required by the ASME, ASME Section VIII: UG136(3) Each pressure relief valve on air, water at the valve inlet that exceeds 140°F (60°C), excluding over-pressure or relief events, or steam service shall have a substantial lifting device which when activated will release the seating force on the disc when the pressure relief valve is subjected to a pressure of at least 75% of the set pressure of the valve.

BSPP NPT or BSPT Tri-ClampNPT or BSPT

Inlet Options:

Aquatrol Safety Relief Valves8

Series 740 thru 743 - Threaded Inlet – Part Numbers

740 ED 1 V 3 J 1 125

Series Description Orifice/Size ID Connection Seating Cap Service Options Set

740 Brass/Bronze DC- 1/2” x 3/4” 1- NPT MxF M- Metal 1- Lift lever K- ASME VIII-Air/gas 1- None Ex.125 741 316 SS/Bronze DD- 1/2” x 1” 2- NPT FxF P- PTFE 2- Closed cap L- ASME VIII-Steam

2- 742 316 SS/Carbon DE- 3/4” x 3/4” 3- BSPT MxF R- PCTFE 3- Packed lift lever J- ASME VIII-Liquid 743 316 Stainless DF- 3/4” x 1” 4- BSPT FxF V- Viton

4- P- CE - Air/gas 3- O2 Cleaned

DG- 1” x 1” 8- BSPP MxF B- Buna E- CE - Steam 4- API Seating EA- 1/2” x 1” 9- BSPP FxF K- Kalrez

5- D- CE - Liquid

5- EB- 1/2” x 1-1/4” E- EPDM N- Non-code Air/gas EC- 3/4” x 1”

6- T- Non-code Steam

ED- 3/4” x 1-1/4” U- Non-code Liquid EG- 1” x 1” EF- 1” x 1-1/4” EH- 1-1/4” x 1-1/4” FF- 1” x 1-1/2” FH- 1-1/4” x 1-1/2” FG- 1-1/2” x 1-1/2” GG- 1-1/4” x 2” GH- 1-1/2” x 2” GF- 2” x 2” HH- 1-1/2” x 2-1/2” HJ- 2” x 2-1/2” HK- 2-1/2” x 2-1/2” JJ- 2” x 3” JK- 2-1/2” x 3”

JL- 3” x 3”

Series 740 thru 743 - Tri-Clamp Inlet – Part Numbers

743 ED 5 M 1 L 1 125

Series Description Orifice/Size ID Connection Seating Cap Service Options Set

740 Brass/Bronze DE- 3/4” x 3/4” 5-

M- Metal 1- Lift lever K- ASME VIII - Air/gas 1- None Ex.125 741 316 SS/Bronze DF- 3/4” x 1” P- PTFE 2- Closed cap L- ASME VIII - Steam

2- 742 316 SS/Carbon DH- 1” x 3/4”

6- R- PCTFE 3- Packed lift lever J- ASME VIII - Liquid

743 316 Stainless DG- 1” x 1” V- Viton 4-

P- CE - Air/gas 3- O2 Cleaned DJ- 1-1/2” x 3/4” B- Buna E- CE - Steam 4- API Seating DK- 1-1/2” x 1” K- Kalrez

5- D- CE - Liquid

5- EC- 3/4” x 1” E- EPDM N- Non-code Air/gas ED- 3/4” x 1-1/4”

6- T- Non-code Steam

EG- 1” x 1” U- Non-code Liquid EF- 1” x 1-1/4” EJ- 1-1/2” x 1” EK- 1-1/2” x 1-1/4” FF- 1” x 1-1/2” FG- 1-1/2” x 1-1/2” GE- 1” x 2” GH- 1-1/2” x 2” HH- 1-1/2” x 2-1/2” HJ- 2” x 2-1/2” JG- 1-1/2” x 3” JJ- 2” x 3”

Chrome Plating

Lift Lever with Anti-Vibe Spring

Closed Cap with Test Gag

O2 Clean / API Seating

Packed Lever with Test Gag

Note:

This chart is for threaded inlets only.

Tri-clamp x NPT Chrome

PlatingTri-clamp x BSPT Lift Lever with

Anti-Vibe Spring

Closed Cap with Test Gag

O2 Clean / API Seating

Packed Lever with Test Gag

Note:

This chart is for Tri-Clamp inlets only

Aquatrol Safety Relief Valves 9

Orifice area in^2 Flow Coefficient = .791 Orifice area mm^2 Flow Coefficient = .791

“D” “E” “F” “G” “H” “J” “D” “E” “F” “G” “H” “J” .126 .217 .353 .554 .923 1.418 81.3 140.0 227.7 357.4 595.5 914.8

5 11 18 30 47 78 121 0.2 35 60 98 153 255 392 10 14 24 38 60 100 154 0.5 46 79 129 202 336 517 15 16 28 45 71 118 181 1 60 103 168 264 439 675 20 18 31 51 80 133 204 2 81 140 227 357 594 913 25 20 35 56 88 147 226 3 99 171 278 436 726 1116 30 22 37 61 96 159 245 4 115 197 321 503 839 1289 35 23 40 66 103 172 264 5 128 220 359 563 938 1441 40 25 43 70 110 184 283 6 140 242 393 617 1027 1578 45 27 46 75 117 195 300 7 151 261 424 666 1110 1705 50 28 48 79 123 206 316 8 162 279 454 712 1186 1822 55 29 51 83 130 216 332 9 172 296 481 755 1258 1933 60 31 53 86 135 225 346 10 181 312 507 796 1326 2038 65 32 55 90 141 235 360 11 190 327 532 835 1391 2137 70 33 57 93 146 243 374 12 198 342 556 872 1453 2232 75 34 59 96 151 252 387 13 206 356 578 908 1512 2323 80 36 61 100 156 260 400 14 214 369 600 942 1569 2411 85 37 63 103 161 268 412 15 222 382 621 975 1624 2496 90 38 65 106 166 276 424 16 229 394 642 1007 1678 2577 95 39 67 108 170 284 436 17 236 407 661 1038 1729 2657 100 40 68 111 175 291 447 18 243 418 681 1068 1779 2734 125 44 76 124 195 325 500 19 250 430 699 1097 1828 2809 150 49 84 136 214 356 547 20 256 441 717 1126 1876 2882 175 53 90 147 231 385 591 22 269 462 752 1181 1967 3022 200 56 97 157 247 411 632 24 280 483 786 1233 2055 3157 225 60 103 167 262 436 671 26 292 503 818 1284 2139 3286 250 63 108 176 276 460 707 28 303 522 849 1332 2219 3410 275 66 113 185 290 483 741 30 314 540 879 1379 2297 3529 300 69 118 193 302 504 774 32 324 558 907 1424 2373 3645 325 72 123 201 315 525 806 34 334 575 935 1468 2446 3757 350 74 128 208 327 544 836 36 344 592 962 375 77 132 215 338 563 866 38 353 608 989 400 79 137 223 349 582 894 40 362 624 1014 425 82 141 229 360 600 922 42 371 639 450 84 145 236 370 617 948 44 380 654 475 87 149 243 381 634 974 46 388 669 500 89 153 249 391 651 1000 48 397 683 525 91 157 255 51.72 412 709 550 93 160 261 575 95 164 267 600 97 168 273 625 99 171 650 101 174 675 103 178 700 105 181 725 107 184 750 109 187

Series 740 thru 743 Capacities Liquid GPM – ASME Section VIII

Series 740 thru 743 Capacities Liquid LPM – ASME Section VIII

Set

PSI

Set Bar

Liquid Capacity

Set pressures below 15 PSI (1.03 Bar) are NON-Code.

Maximum back-pressure is 10% of set pressure or 50 PSI (3.45 Bar) whichever is less.

Lifting Device as required by the ASME, ASME Section VIII: UG136(3) Each pressure relief valve on air, water at the valve inlet that exceeds 140°F (60°C), excluding over-pressure or relief events, or steam service shall have a substantial lifting device which when activated will release the seating force on the disc when the pressure relief valve is subjected to a pressure of at least 75% of the set pressure of the valve.

Aquatrol Safety Relief Valves10

Orifice area in^2 Flow Coefficient = .878 Orifice area in^2 Flow Coefficient = .878

“D” “E” “F” “G” “H” “J” “D” “E” “F” “G” “H” “J” .126 .217 .353 .554 .923 1.418 81.3 140.0 227.7 357.4 595.5 914.8

5 46 79 129 202 337 518 0.2 71 122 199 312 520 799 10 56 97 157 247 411 632 0.5 86 148 241 378 630 967 15 66 114 186 292 486 746 1 111 191 311 488 813 1248 20 76 132 214 336 560 860 2 161 277 451 707 1179 1811 25 87 149 243 381 634 975 3 215 371 604 948 1579 2425 30 97 167 271 425 709 1089 4 270 466 758 1189 1981 3044 35 108 186 302 474 790 1214 5 325 560 912 1431 2384 3662 40 119 205 333 523 872 1340 6 380 655 1066 1672 2786 4280 45 130 224 365 572 954 1465 7 435 750 1220 1914 3189 4899 50 141 243 396 621 1035 1591 8 490 844 1373 2156 3591 5517 55 152 263 427 671 1117 1716 9 545 939 1527 2397 3994 6136 60 164 282 458 720 1199 1842 10 600 1034 1681 2639 4396 6754 65 175 301 490 769 1281 1967 11 655 1128 1835 2880 4799 7373 70 186 320 521 818 1362 2093 12 710 1223 1989 3122 5201 7991 75 197 339 552 867 1444 2218 13 765 1318 2143 3364 5604 8609 80 208 359 583 916 1526 2344 14 820 1412 2297 3605 6007 9228 85 219 378 615 965 1607 2469 15 875 1507 2451 3847 6409 9846 90 231 397 646 1014 1689 2595 16 930 1601 2605 4088 6812 10465 95 242 416 677 1063 1771 2720 17 985 1696 2759 4330 7214 11083 100 253 436 708 1112 1852 2846 18 1040 1791 2913 4572 7617 11702 125 309 532 865 1357 2261 3474 19 1095 1885 3067 4813 8019 12320 150 364 628 1021 1602 2670 4101 20 1150 1980 3221 5055 8422 12938 175 420 724 1177 1847 3078 4729 22 1260 2169 3529 5538 9227 14175 200 476 820 1333 2093 3487 5356 24 1369 2359 3837 6021 10032 15412 225 532 916 1490 2338 3895 5984 26 1479 2548 4145 6505 10837 16649 250 587 1012 1646 2583 4304 6612 28 1589 2737 4453 6988 11642 17886 275 643 1108 1802 2828 4712 7239 30 1699 2926 4760 7471 12447 19123 300 699 1204 1958 3073 5121 7867 32 1809 3116 5068 7954 13252 20359 325 755 1300 2115 3319 5529 8494 34 1919 3305 5376 8437 14057 21596 350 811 1396 2271 3564 5938 9122 36 2029 3494 5684 375 866 1492 2427 3809 6346 9750 38 2139 3683 5992 400 922 1588 2583 4054 6755 10377 40 2249 3873 6300 425 978 1684 2740 4299 7163 11005 42 2359 4062 450 1034 1780 2896 4545 7572 11632 44 2469 4251 475 1089 1876 3052 4790 7980 12260 46 2578 4441 500 1145 1972 3208 5035 8389 12888 48 2688 4630 525 1201 2068 3365 51.7 2892 4980 550 1257 2164 3521 575 1312 2260 3677 600 1368 2356 3833 625 1424 2452 650 1480 2549 675 1536 2645 700 1591 2741 725 1647 2837 750 1703 2933

Series 740 thru 743 Capacities Air SCFM – ASME Section VIII

Series 740 thru 743 Capacities Air Nm3/hr – ASME Section VIII

Set

PSI

Set Bar

Set pressures below 15 PSI (1.03 Bar) are NON-Code.

Maximum back-pressure is 10% of set pressure or 50 PSI (3.45 Bar) whichever is less.

Lifting Device as required by the ASME, ASME Section VIII: UG136(3) Each pressure relief valve on air, water at the valve inlet that exceeds 140°F (60°C), excluding over-pressure or relief events, or steam service shall have a substantial lifting device which when activated will release the seating force on the disc when the pressure relief valve is subjected to a pressure of at least

Air Capacity

Aquatrol Safety Relief Valves 11

Orifice area in^2 Flow Coefficient = .878 Orifice area in^2 Flow Coefficient = .878

“D” “E” “F” “G” “H” “J” “D” “E” “F” “G” “H” “J” .126 .217 .353 .554 .923 1.418 81.3 140.0 227.7 357.4 595.5 914.8

5 129 223 362 569 947 1455 0.2 53 92 149 234 390 599

10 158 272 442 694 1156 1776 0.5 64 111 181 284 472 726

15 186 321 522 819 1365 2097 1 83 143 233 366 610 936

20 215 370 602 944 1573 2417 2 121 208 338 531 884 1358

25 243 419 682 1070 1782 2738 3 162 278 453 711 1184 1819

30 272 468 761 1195 1991 3058 4 203 349 568 892 1486 2283

35 303 522 849 1333 2220 3411 5 244 420 684 1073 1788 2747

40 334 576 937 1470 2450 3764 6 285 491 799 1254 2090 3211

45 366 630 1025 1608 2679 4116 7 327 562 915 1436 2392 3675

50 397 684 1113 1746 2909 4469 8 368 633 1030 1617 2694 4139

55 428 738 1200 1884 3138 4822 9 409 704 1146 1798 2996 4603

60 460 792 1288 2022 3368 5174 10 450 775 1261 1979 3298 5066

65 491 846 1376 2159 3598 5527 11 491 846 1377 2161 3600 5530

70 522 900 1464 2297 3827 5880 12 533 917 1492 2342 3902 5994

75 554 954 1551 2435 4057 6232 13 574 988 1608 2523 4204 6458

80 585 1008 1639 2573 4286 6585 14 615 1059 1723 2704 4506 6922

85 616 1062 1727 2710 4516 6938 15 656 1130 1839 2886 4808 7386

90 648 1116 1815 2848 4745 7290 16 698 1201 1954 3067 5110 7850

95 679 1170 1903 2986 4975 7643 17 739 1272 2070 3248 5411 8314

100 710 1224 1990 3124 5204 7995 18 780 1343 2185 3429 5713 8777

125 867 1493 2429 3813 6352 9759 19 821 1414 2301 3611 6015 9241

150 1024 1763 2868 4502 7500 11522 20 862 1485 2416 3792 6317 9705

175 1180 2033 3307 5190 8648 13285 20.7 891 1535 2497 3919 6529 10030

200 1337 2303 3746 5879 9795 15048

225 1494 2573 4185 6568 10943 16812

250 1651 2843 4624 7257 12091 18575

275 1807 3112 5063 7946 13238 20338

300 1964 3382 5502 8635 14386 22101

Series 740 thru 743 Capacities Steam Lbs/hr – ASME Section VIII

Series 740 thru 743 Capacities Steam Kg/hr – ASME Section VIII

Set

PSI

Set Bar

Set pressures below 15 PSI (1.03 Bar) are NON-Code.

Maximum back-pressure is 10% of set pressure or 50 PSI (3.45 Bar) whichever is less.

Lifting Device as required by the ASME, ASME Section VIII: UG136(3) Each pressure relief valve on air, water at the valve inlet that exceeds 140°F (60°C), excluding over-pressure or relief events, or steam service shall have a substantial lifting device which when activated will release the…

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