BHMT_PWS_draft.pdf

Performance Work Statement

FOR

UH-60M BLACK HAWK MAINTENANCE TRAINERS

(BHMT-M)

Prepared by:

Utility Helicopters Project Office

SFAE-AV-UH

Sparkman Center, Building 5308 Redstone Arsenal, AL 35898-5000

Unclassified

Table of Contents

SECTION B – SUPPLIES AND SERVICES

B.1 SUPPLIES/SERVICES TO BE PROVIDED

SECTION C

DESCRIPTION/SPECIFICATIONS/PERFORMANCE STATEMENT OF WORK

C.1 SCOPE

C.2 APPLICABLE DOCUMENTS

C.2.1 ABREVIATIONS & ACRONYMS

C.3 REQUIREMENTS

C.3.1.1 INTEGRATED PRODUCT TEAM (IPT)

C.3.1.2 IPT COORDINATION

C.3.1.3 KICKOFF MEETING

C.3.1.4 INTEGRATED MASTER SCHEDULE (IMS)

C.3.1.5 IMS BASELINE CHANGE

C.3.1.7 PROGRAM RISK MANAGEMENT

C.3.1.8 PROGRAM MANAGEMENT REVIEWS (PMR)

C.3.1.9 IN PROCESS REVIEWS (IPR)

C.3.2 PRODUCT REQUIREMENTS

C.3.2.1 PERFORMANCE SPECIFICATION MANAGEMENT

C.3.2.2 SOFTWARE DEVELOPMENT PLAN (SDP)

C.3.2.4 SOFTWARE PRODUCT SPECIFICATION (SPS)

C.3.2.5 REQUIREMENTS ANALYSIS AND TRACEABILITY

C.3.2.7 SYSTEMS REQUIREMENTS REVIEW (SRR)

C.3.2.7.1 SRR ENTRANCE CRITERIA

C.3.2.7.2 SRR PRESENTATION

C.3.2.7.3 SRR EXIT CRITERIA

C.3.3 PRODUCT PRELIMINARY DESIGN

C.3.3.1 SOFTWARE DESIGN DESCRIPTION (SDD)

C.3.3.2 INTERFACE DESIGN DESCRIPTION (IDD)

C.3.3.3 ENGINEERING AND INSTALLATION DRAWINGS

C.3.3.4 PRELIMINARY DESIGN REVIEW (PDR)

C.3.3.4.1 PDR ENTRANCE CRITERIA

C.3.3.4.2 PDR PRESENTATION

C.3.3.4.3 PDR EXIT CRITERIA

C.3.4. PRODUCT DETAILED DESIGN

C.3.4.1 CRITICAL DESIGN REVIEW (CDR)

C.3.4.1.1 CDR ENTRANCE CRITERIA

C.3.4.1.2 CDR PRESENTATION

C.3.4.1.3 CDR EXIT CRITERIA

C.3.5 PRODUCT TEST, EVALUATION AND QUALIFICATION

C.3.5.1 MAINTENANCE CONCEPT

C.3.5.2 RELIABILITY AND MAINTAINABILITY (R&M) TASKS

C.3.5.3 R&M PREDICTIONS

C.3.5.4 TESTING

C.3.5.5 TEST AND INSPECTION CONDITIONS

C.3.5.6 FUNCTIONAL TESTS

C.3.5.6.1 COMPUTER SYSTEM TESTS

C.3.5.6.2 SOFTWARE COLD START TEST

C.3.5.6.3 ELECTRICAL TESTS

C.3.5.7 ACCEPTANCE TEST PLAN (ATP)

C.3.5.8 ACCEPTANCE TEST PROCEDURES (ATPr)

C.3.5.9 T&E DEFICIENCY REPORTING SYSTEM

C.3.5.10 TEST READINESS REVIEW (TRR)

C.3.5.10.1 TRR ENTRANCE CRITERIA

C.3.5.10.2 TRR PRESENTATION

C.3.5.10.3 TRR EXIT CRITERIA

C.3.5.11 GOVERNMENT PRELIMINARY INSPECTION (GPI)

C.3.5.12 PRE-SHIPMENT READINESS REVIEW (PSRR)

C.3.5.12.1 PSRR ENTRANCE CRITERIA

C.3.5.12.2 PSRR PRESENTATION

C.3.5.12.3 PSRR EXIT CRITERIA

C.3.5.13 GOVERNMENT FINAL INSPECTION (GFI)

C.3.6 CONFIGURATION MANAGEMENT (CM)

C.3.6.1 CONFIGURATION MANAGEMENT PLAN (CMP)

C.3.6.2 PARTS INFORMATION MANUAL (PIM)

C.3.6.2 COMMERCIAL OFF THE SHELF (COTS) MANUALS

C.3.7 PRODUCTION

C.3.7.1 BHMT-M PAINT SCHEME

C.3.7.2 SYSTEM SAFETY MANAGEMENT

C.3.7.3 HAZARDOUS MATERIAL MANAGEMENT

C.3.7.4 OZONE DEPLETING CHEMICALS / OZONE DEPLETING SUBSTANCES

C.3.8 QUALITY

C.3.8.1 QUALITY SYSTEM

C.3.9 LOGISTICS

C.3.9.1 INTEGRATED LOGISTICS SUPPORT REQUIREMENTS (ILS)

C.3.9.2 TOOLS/ TEST SETS AND SUPPORT EQUIPMENT

C.3.9.3 INITIAL SPARES PACKAGE (ISP)

C.3.9.4 PUBLICATIONS

C.3.9.4.1 OPERATIONS AND MAINTENANCE MANUAL (O&M)

C.3.9.4.2 SOFTWARE LOAD MANUAL (SLM)

C.3.9.4.3 INSTRUCTOR UTILIZATION HANDBOOK (IUH)

C.3.9.5 TRAINING

C.3.9.5.1 TRAINING COURSES

C.3.9.5.2 TRAINING SESSIONS

C.3.10 SITE SURVEY

C.3.11 STANDARD WARRANTY

C.3.12 Risk Management Framework (RMF)

C.3.13 Contract Data Requirements List

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PART II - THE SCHEDULE

SECTION B – SUPPLIES AND SERVICES

B.1 SUPPLIES/SERVICES TO BE PROVIDED

The contractor shall provide their total proposed amounts for two UH-60M Black Hawk Maintenance Trainers.

(a) FIRM FIXED PRICE – NON-SEVERABLE:

The contractor shall provide all resources (except as may be expressly stated in this contract as furnished by the Government) required to accomplish the work efforts as specifically set forth in this contract and within the scope of the performance work requirements stated in Section C3 for two (BHMT-Ms).

(a) FIRM FIXED PRICE – SEVERABLE:

The contractor shall provide all resources (except as may be expressly stated in this contract as furnished by the Government) required to accomplish the work efforts as specifically set forth in this contract and within the scope of the performance work requirements stated in Section C3 for two option (BHMT-Ms) if the options are executed.

SECTION C

DESCRIPTION/SPECIFICATIONS/PERFORMANCE STATEMENT OF WORK

C.1 SCOPE

The scope of this Performance Work Statement (PWS) is to provide the required personnel, materials, facilities, services, and support to build two (2) UH-60M Black Hawk Maintenance Trainers (BHMT-M) with an option for two (2) more for a total of four (4). Additionally, the scope of this PWS is to provide the required personnel, materials, facilities, services, and support to test, deliver, and install the US Army 128th Aviation Brigade facilities at Joint Base Langley Eustis (JBLE) in Fort Eustis, VA.

C.2 APPLICABLE DOCUMENTS

Applicable top-level documents are contained in Attachment J-2, Contract Data Requirements List (CDRL) deliverables.

C.2.1 ABREVIATIONS & ACRONYMS

ATP Acceptance Test Plan ATPr Acceptance Test Procedures BHMT-M UH-60M Black Hawk Maintenance Trainer CDR Critical Design Review CDRL Contract Data Requirements List CI Configuration Item CITL Critical Individual Task List CM Configuration Management CONUS Continental United States COTS Commercial-Off-The-Shelf CPI Contractor Preliminary Inspection CSCI Computer Software Configuration Item DID Document Identification Number DR Deficiency Reporting DSL Document Summary List

EDGS Enhanced Digital Ground Station EPO Emergency Power Off GFE Government Furnished Equipment GFI Government Final Inspection GFS Government Furnished Software GPI Government Preliminary Inspection IAW In Accordance With IDD Interface Design Description ILS Integrated Logistics Support

IMS Integrated Master Schedule IOS Instructor Operator Station IPT Integrated Product Team ISI Initial Support Items IUH Instructor Utilization Handbook IVHMS Integrated Vehicle Health Management System JBLE Joint Base Langley Eustis LMI Logistics Maintenance Information LRU Line Replaceable Units MTBF Mean Time Between Failure MTTR Mean Time To Repair

NLT No Later Than O&M Operation and Maintenance OCONUS Outside Continental United States PCO Procuring Contracting Officer PDR Preliminary Design Review PMR Program Management Review PSRR Pre-Shipment Readiness Review QMS Quality Management System QP Quality Program R&M Reliability and Maintainability RFT Ready-For-Training RTM Requirements Traceability Matrix SDD Software Design Description SDP Software Development Plan SME Subject Matter Expert SOW Statement of Work SPS Software Product Specification SRS System Requirements Review TDP Technical Data Package T&E Test and Evaluation TTIL Training Task Inventory List TDP Technical Data Package TFR Trainer Facilities Report TRR Test Readiness Review TSP Training Support Package TTEL Tools & Test Equipment List USAPHC U.S. Army Public Health Command COR Contracting Officer Representative

C.3 REQUIREMENTS

The Contractor shall provide technical, planning, and managerial efforts as well as personnel, material, facilities, services, and support equipment, except that identified to be government furnished to perform the following tasks:

a) Build Two (2) BHMT-M Training Devices.

b) Update IETM to latest version at time of award.

c) Verify through test compliance BHMT-M Performance Specification; this PWS, and derived requirements.

d) Deliver and install two (2) BHMT-Ms to the US Army maintenance training facilities at JBLE.

e) Deliver and install one (1) BHMT-M to the US Army maintenance training facilities at JBLE.

C.3.1 PROJECT PLANNING AND MANAGEMENT

C.3.1.1 INTEGRATED PRODUCT TEAM (IPT)

The Contractor shall utilize the Contracting Officer's Representative (COR)/Contractor Integrated Product Team (IPT) in the management of this effort. The Contractor shall provide the services of a Program Manager, to interface with the COR. The IPT shall be made an integral part of all aspects of this effort and shall jointly identify achievement criteria for technical milestone reviews. This IPT shall include representatives from all functional organizations required to successfully execute the project objectives. The contractor shall only take Government technical direction in writing from the Government’s appointed COR.

C.3.1.2 IPT COORDINATION

The Contractor shall participate in IPT teleconference calls with the COR periodicity to be determined by the COR. The Contractor’s Program Manager (PM), or his designee, shall be empowered to make decisions for the Contractor in all matters related to the conduct of this task. Contractor project leads, and subject matter experts shall discuss program progress, schedule status, program requirements, program risks, programmatic and technical issues/concerns, and project execution. Financial discussions will involve the Contractor PM.

C.3.1.3 KICKOFF MEETING

The Contractor shall conduct a kickoff meeting at the Contractor’s facility with COR participation, No Later Than (NLT) 30 days after contract award. The Contractor shall coordinate the kickoff meeting through the IPT process.

C.3.1.4 INTEGRATED MASTER SCHEDULE (IMS)

The Contractor shall prepare an Integrated Master Schedule (IMS), In Accordance With (IAW) DI- MGMT-81861 and deliver IAW Contracts Data Requirements List CDRL A008. The IMS shall identify those detailed activities with associated timelines that are critical milestones to complete the manufacturing, modification test, delivery, and installation of two (2) BHMT-Ms. The Contractor shall identify procurement of long lead items with associated critical due dates in the IMS. The Contractor shall notify the COR within 24 hrs. of a schedule impacting event should delivery be impacted. The Contractor shall provide an explanation within three days of impacting event notification unless otherwise agreed to by the COR detailing the delay, the cause, and projected plan to bring the schedule back to the schedule baseline via the IPT process. The Contractor shall prepare and submit a Monthly Report CDRL A001 IAW DI-MGMT-90368A by the 10th working day of each month.

C.3.1.5 IMS BASELINE CHANGE

The Contractor shall not re-baseline any IMS activities without written concurrence from the COR.

C.3.1.7 PROGRAM RISK MANAGEMENT

The Contractor shall present Risk to the IPT at all milestone meeting as part of the milestone briefing materials Risk Management Status Report IAW DI-MGMT-81809 and deliver IAW CDRL A004. The Contractor shall ensure the assessment data addresses a determination and assessment of each risk area. Risk areas shall include financial data not related to contract negotiation, technical and schedule data, with mitigation plans and schedule to manage each risk area.

C.3.1.8 PROGRAM MANAGEMENT REVIEWS (PMR)

The Contractor shall provide briefing material to support up to two (2) Program Management Reviews (PMRs) per year. The Contractor shall prepare program status briefing charts to support the PMRs.

The program status briefing charts shall include engineering, software, manufacturing and schedule performance of the contract deliverables in support of this PWS. The COR will provide the meeting dates for the reviews NLT 60 days prior to each review.

C.3.1.9 IN PROCESS REVIEWS (IPR)

The Contractor shall hold quarterly IPR’s beginning with the 1st quarter following CDR at the Contractor’s facility to present the status of the BHMT project. The dates of the IPR will be agreed upon between the Contractor and the COR and the dates will be managed using the IMS.

C.3.1.10 BRIEFING MATERIALS

The contractor shall provide briefing materials for the milestone meetings (SRR, PDR, CDR, TRR and PSRR) and IPRs. These briefings will include following topics:

1) Programmatics

2) Performance and Cost Report DI-FNCL-80912, CDRL A002,

3) Program Planning and Control DI-MISC-80508B, CDRL A003

4) Risk Management Status Report DI-MGMT-81809, CDRL A004

5) Status of GFE DI-MGMT-80269, CDRL A005

C.3.2 PRODUCT REQUIREMENTS

C.3.2.1 PERFORMANCE SPECIFICATION MANAGEMENT

The Contractor shall manage and update the BHMT-M Performance Specification DI-MISC-80508B and deliver IAW CDRL A027. The Contractor shall utilize the most current U.S. Army BHMT-M item specification, AVNS-DTL-10269, as a baseline for development of the BHMT-M Performance Specification.

C.3.2.2 SOFTWARE DEVELOPMENT PLAN (SDP)

The Contractor shall develop the Software Development Plan (SDP) IAW DI-IPSC-81427B and deliver IAW CDRL A020. The SDP shall describe how the Contractor develops, conducts, manages, and monitors all software related activities. The Contractor shall establish and implement a Software Development program IAW the COR approved SDP.

C.3.2.4 SOFTWARE PRODUCT SPECIFICATION (SPS)

The Contractor shall prepare the Software Product Specifications (SPS) IAW DI-IPSC-81441 to include delivery of source code and all executable code. The Contractor shall deliver the SPS IAW

CDRL A024.

C.3.2.5 REQUIREMENTS ANALYSIS AND TRACEABILITY

The Contractor shall perform an analysis to verify that all requirements defined in the COR approved Performance Specification, Attachment J-1; this PWS; and derived requirements are met by the Contractor-developed design documentation. The Contractor shall prepare a Requirements Traceability Matrix (RTM) IAW DI-MISC-80508B and deliver IAW CDRL A026. The RTM shall allow traceability between all requirements, associated design documentation, and associated test documentation. References to documents shall be at the lowest possible level (document name and lowest level paragraph). All requirements shall have their source identified (Specification, PWS, derived) and their associated document reference.

C.3.2.6 CRITICAL INDIVIDUAL TASK LIST (CITL) AND TRAINING TASK INVENTORY LIST

(TTIL)

The Contractor shall identify the tasks and subtasks required to be trained on the BHMT-M. The document shall capture the Black Hawk helicopter design and engineering data for critical individual maintenance training task requirements. The CITL shall be prepared IAW DI-MISC-80508B and delivered IAW CDRL A028.

The Contractor shall conduct a comprehensive study to determine and define the minimum tasks and subtasks required of the BHMT-M device. The TTIL shall be prepared IAW DI-MISC-80508B and delivered IAW CDRL A029.

C.3.2.7 SYSTEMS REQUIREMENTS REVIEW (SRR)

The Contractor shall conduct a System Requirements Review (SRR) at the Contractor’s facility with COR attendance. The Contractor shall meet all performance and interface requirements, identify and document traceability and verification methods to satisfy the configurations as defined in the COR approved BHMT-M Performance Specification; Aircraft Configuration Matrix, Attachment J-1; this PWS; and derived requirements. The Contractor shall conduct the SRR NLT 160 days after contract award or at a time mutually agreed upon via IPT process. Contractor requested SRR event delays must be approved by the COR in writing. The Contractor shall coordinate proposed SRR schedule with the COR no later than 30 days prior to the proposed SRR start date.

C.3.2.7.1 SRR ENTRANCE CRITERIA

The Contractor shall complete and measure the SRR tasks identified in Table 3-1 to the thresholds stated in the table prior to the review. The Contractor shall report entrance criteria progress status through the IPT process.

Table 0-1 SRR Entrance Criteria Task Define Measure Threshold

Provide SRR agenda and briefing material to COR

Agenda and all briefing material topics

Agenda and Briefing materials approved by

COR

100%

Define requirements development and documentation effort

Total number of Product System, Segment and Major Configuration Item (CI) and Computer Software Configuration Item (CSCI), Software, and Interface specifications required for BHMT-M requirements.

Number drafted 100%

Traceability Matrix All requirements All requirements traced through verification

70%

Prepare and deliver CDRLs required prior to this review as defined in the

BHMT-M CDRL

Deliverables, Attachment J-2

Total number required Number prepared and delivered to date

100%

Schedule Tasks scheduled Tasks identified to be completed within approved project plan schedule

100%

Assess program risks

Numbers and levels of risks

Risk, their levels, and their mitigation plans

100%

C.3.2.7.2 SRR PRESENTATION

The Contractor shall prepare SRR briefing materials. The presentation shall address all items listed in the SRR entrance criteria, Table 3-1, and other topics agreed upon in the IPT process.

C.3.2.7.3 SRR EXIT CRITERIA

Prior to the completion of SRR, the Contractor shall document all minutes and action items with resolutions and obtain written COR concurrence for SRR event closeout. The minutes and action items shall be provided to the COR IAW DI-ADMN—81250B and deliver to the COR IAW CDRL A007 through the IPT process NLT seven (7) days after the SRR event.

C.3.3 PRODUCT PRELIMINARY DESIGN

C.3.3.1 SOFTWARE DESIGN DESCRIPTION (SDD)

The Contractor shall prepare the Software Design Description (SDD) IAW DI-IPSC-81435A and deliver IAW CDRL A023 detailing the design needed to implement the BHMT-M software.

C.3.3.2 INTERFACE DESIGN DESCRIPTION (IDD)

The Contractor shall prepare the Interface Design Description (IDD) which shall describe the interface characteristics of the systems and subsystems IAW DI-IPSC-81436A and delivered IAW

CDRL A025.

C.3.3.3 ENGINEERING AND INSTALLATION DRAWINGS

The Contractor shall develop and deliver Product Drawings and Associated Lists that shall include detail, assembly, installation, control, interface, electrical, wiring diagrams and special application drawings as defined in American Society of Mechanical Engineers (ASME) Y14.24. Control Drawings and their associated parts lists shall be prepared for full disclosure and identification of purchased items or assemblies meeting ASME Y14.24 descriptions and definitions of Procurement Control, Vendor Control, Source Control or Envelope Drawings. The Drawings will be delivered IAW CDRL A021.

C.3.3.4 PRELIMINARY DESIGN REVIEW (PDR)

The Contractor shall conduct a Preliminary Design Review (PDR) at the Contractor’s facility NLT 14 days following receipt of notification from the COR that the PDR entrance criteria have been satisfied.

The date(s) of PDR conduct may be adjusted as mutually agreed upon by the IPT. The Contractor shall present the findings of completed entrance criteria outlined in the below Table 3-2, PDR Entrance Criteria, at the PDR event. The Contractor shall provide a detailed PDR agenda to the COR IAW DI-ADMN-81249B, CDRL A006 seven (7) days prior to PDR conduct.

C.3.3.4.1 PDR ENTRANCE CRITERIA

The Contractor shall complete and measure the following tasks to the thresholds identified in Table 2 below prior to PDR conduct. The Contractor shall report entrance criteria progress status through the IPT process.

Table 0-1 PDR Entrance Criteria

Provide PDR agenda and briefing material to

COR

Agenda and all briefing material topics

Agenda and Briefing materials approved by COR

100%

Previous technical review closeout

SRR closed out SRR CDRL submittals and entrance criteria approved with SRR approved by COR

100%

Action Items Number and category of action items from previous technical reviews

Number and category of open action items from previous technical reviews

0 Critical

Update and status any changes to requirements

Requirement changes Requirement changes

100%

Assess compliance of design to requirements based on analysis

Total number of requirements

Number of requirements met by the design based on analysis

100%

Traceability Matrix Modified and new requirements

Requirements traced to qualification analyses and reports

90%

Prepare and deliver CDRLs required prior to this review as defined in the BHMT-M CDRL Deliverables, Attachment J-2

Total number required Number prepared and delivered to date

100%

Define engineering modification effort

Total number of revised and new design drawings, schematics required

Number completed and baselined, i.e., approved by the control or baseline authority and placed under configuration change control, to date

30%

Production Readiness Assessment

Total number of assembly plans/work orders.

Percentage of assembly plans/work orders defined

30%

Assess program risks Numbers and levels of risks

Risk, their levels, and their mitigation plans

100%

Identify System Hazards

Total number, description, implication of, and mitigation plan for all System Safety Hazards

Hazards to personnel and equipment identified, documented, analyzed, and planned for

Transportation plan Transportation plan and design consideration

Transportation plan complete and design substantiated

30%

C.3.3.4.2 PDR PRESENTATION

The Contractor shall prepare PDR briefing materials. The presentation shall address all items listed in the PDR entrance criteria, Table 3-2.

C.3.3.4.3 PDR EXIT CRITERIA

Prior to the completion of PDR, the Contractor shall document all minutes and action items with resolutions and obtain written concurrence through the COR for PDR event closeout. The minutes and action items shall be provided to the COR IAW DI-ADMN-81250B and deliver to the COR IAW CDRL A007 through the IPT process NLT seven (7) days after the PDR event.

C.3.4. PRODUCT DETAILED DESIGN

C.3.4.1 CRITICAL DESIGN REVIEW (CDR)

The Contractor shall conduct an abbreviated Critical Design Review (CDR) at the Contractor’s facility NLT 14 days following receipt of notification from the COR that the CDR entrance criteria have been satisfied. The date(s) of CDR conduct may be adjusted as mutually agreed upon by the IPT. The Contractor shall present the findings of completed entrance criteria described below in Table 3 at the CDR. The Contractor shall provide a detailed CDR agenda to the COR IAW DI-ADMN-81249B, CDRL A006 seven (7) days prior to CDR conduct.

C.3.4.1.1 CDR ENTRANCE CRITERIA

The Contractor shall complete and measure the following tasks to the thresholds identified in Table 3- 3 below prior to CDR conduct. The Contractor shall report entrance criteria progress status through the IPT process.

Table 0-1 CDR Entrance Criteria

Provide CDR agenda and briefing material to COR

Agenda and all briefing material topics

Agenda and Briefing materials approved by

COR

100%

Previous technical review closeout

PDR closed out PDR CDRL submittals and entrance criteria approved with PDR approved by COR

Action Items Number and categories of action items from previous technical reviews

Number and categories of open action items from previous reviews

0 critical

Update and status any changes to requirements

Requirement changes

Requirement changes 100%

Assess compliance of design to requirements based on analysis

Total number of requirements

Number of requirements met by the design based on analysis

100%

Traceability Matrix Modified and new requirements

Requirements traced to qualification analyses and reports

100%

Prepare and deliver CDRLs required prior to this review as defined in the BHMT-

M CDRL

Deliverables, Attachment J-2

Total number required

Number prepared and delivered to date

100%

Define engineering modification

Total number of revised and new design drawings, schematics required

Number completed and baselined, i.e., approved by the control or baseline authority (COR) and placed under configuration change control, to date

90%

Production Readiness Assessment

Total number of assembly plans/work orders.

Percentage of assembly plans/work orders defined

90%

Access program risks Numbers and levels of risk

Risk, their levels, and their mitigation plans

100% description, implication of, and mitigation plan for all System Safety Hazards

Hazards to personnel and equipment identified, documented, analyzed, and planned for

100%

Transportation plan Transportation plan and new and/or revised design considerations

Transportation plan complete and design

60%

C.3.4.1.2 CDR PRESENTATION

The Contractor shall prepare CDR briefing materials. The presentation shall address all the items listed in the CDR entrance criteria, Table 3-3.

C.3.4.1.3 CDR EXIT CRITERIA

Prior to the completion of CDR, the Contractor shall document all minutes and action items with resolutions and obtain written concurrence through the COR for CDR event closeout. The minutes and action items shall be provided to the COR IAW DI-ADMN-81250B and deliver to the COR IAW CDRL A007 through the IPT process NLT seven (7) days after the CDR event.

C.3.5 PRODUCT TEST, EVALUATION AND QUALIFICATION

C.3.5.1 MAINTENANCE CONCEPT

The Contractor shall ensure that the trainer design and technical documentation shall support the maintenance concept for the trainer as directed in the COR approved BHMT-M Performance Specification; this PWS; and derived requirements. The Contractor shall document the trainer’s maintenance procedures and preventive maintenance tasks in the Operation and Maintenance (O&M) manual and prepared IAW DI-misc-80508B and delivered as CDRL A016.

C.3.5.2 RELIABILITY AND MAINTAINABILITY (R&M) TASKS

The Contractor shall utilize and maintain an active Reliability and Maintainability (R&M) program for the BHMT-M, and ensure it meets requirements for the trainer as identified in the COR approved BHMT-M Performance Specification, this PWS and derived requirements.

C.3.5.3 R&M PREDICTIONS

The Contractor shall prepare the Reliability and Maintainability Prediction Report IAW DI-SESS- 81613A and deliver IAW CDRL A009 to examine the probability, early in the program, that the R&M requirements of the Specification are met with the proposed design. MIL-HDBK-217 may be used as guidance for reliability prediction methods and MIL-HDBK-472 may be used as guidance for the maintainability prediction methods. Manufacturer’s data, documented engineering analysis, verifiable field data, MIL-HDBK-217, and MIL-HDBK-472 may be used as sources of failure rate, Mean Time Between Failures (MTBF), and Mean Time To Repair (MTTR) data. The Contractor shall update the R&M predictions throughout the duration of the contract and shall present the prediction results at the scheduled program design reviews.

C.3.5.4 TESTING

The Contractor shall utilize a COR specified Contractor controlled baseline for conducting all tests.

Any changes, modifications or deviations performed during the conduct of these test shall be clearly identified and agreed upon by the COR.

C.3.5.5 TEST AND INSPECTION CONDITIONS

The Contractor shall provide all inspection and test equipment. The Contractor shall keep test equipment calibrated and current.

C.3.5.6 FUNCTIONAL TESTS

The Contractor shall perform functional tests during CPI and CFI as follows:

C.3.5.6.1 COMPUTER SYSTEM TESTS

The Contractor shall perform computer system tests consisting of power-up sequencing, and on-line readiness.

C.3.5.6.2 SOFTWARE COLD START TEST

The Contractor shall perform trainers’ software cold start testing, to include all computers. All computers and all trainer subsystems shall be cold started.

C.3.5.6.3 ELECTRICAL TESTS

The Contractor shall perform electrical testing so that the trainer is compliant with the Acceptance Test Procedures (ATPr) specified electrical requirements. Electrical tests shall include power-up, power-down, and Emergency Power Off (EPO) procedures and restarts.

C.3.5.7 ACCEPTANCE TEST PLAN (ATP)

The Acceptance Test Plan (ATP) shall describe the system level test plan for the UH-60M Black Hawk Maintenance Trainer (BHMT). This plan shall cover the hierarchical approach to establish the ATPr, incremental Engineering/Quality Assurance (QA) testing, Contractor Preliminary Inspection (CPI), II Government Preliminary Inspection (GPI), and Government Final Inspection (GFI). The ATP provides the basis for development of the device ATPr. The Contractor shall prepare an Acceptance Test Plan (ATP) for the BHMT-M IAW DI-QCIC-80553A and deliver IAW CDRL A012.

C.3.5.8 ACCEPTANCE TEST PROCEDURES (ATPr)

The Contractor shall perform tests IAW the Contractor-prepared and COR-approved Acceptance Test Procedures (ATPr) that shall be based on actual aircraft performance and the procedures written in the UH-60M technical manual as developed under this contract. All test, examination, demonstration, inspection, and verification procedures shall be documented in the ATPr. The ATPr shall include all tests specified in the COR approved BHMT-M Performance Specification and this PWS. Test results shall meet the specified test criteria to include all test, examination, demonstration, inspection, and verification procedures within specified acceptable tolerances. The Contractor shall update the ATPr as required IAW DI-NDTI-80603A and deliver IAW CDRL A013.

C.3.5.9 T&E DEFICIENCY REPORTING SYSTEM

The Contractor shall implement the below Deficiency Reporting (DR) system for the identification, tracking, and resolution of all trainer deficiencies discovered during Contractor Preliminary Inspection (CPI), and Contractor Final Inspection (CFI). The Contractor shall classify DRs from Priority 1 to Priority 5

• Priority 1 DR – High Impact DR – Causes system shutdown, lockup or safety issue and must be fixed for training to take place must be fixed to continue testing.

• Priority 2 DR – No training workaround. Problem significantly affects the operational capability of a subsystem. Testing may continue in other trainer areas that can be successfully accomplished.

• Priority 3 DR – Training Critical, work around available, but DR must be corrected as a priority.

• Priority 4 DR – Minimum impact DR – Training can take place, no workaround required, DR needs to be corrected in a timely manner

• Priority 5 DR – Issue can be seen, no impact to training, enhancement, cosmetic preferences

DR Priority’s 1, 2, and 3 will be approved and closed by the COR prior to COR acceptance. Priority 4 and 5 DR’s shall be addressed on an individual basis and resolution will be determined by the Contractor with concurrence by the COR. The DR System shall be used to track documentation problems including technical manual errors. The Contractor shall prepare a deficiency report IAW DI- MGMT-80501 and deliver IAW CDRL A014. The deficiency report shall list all identified deficiencies with their corresponding implications and corrective action.

C.3.5.10 TEST READINESS REVIEW (TRR)

The Contractor shall conduct the Test Readiness Review (TRR) at the Contractor’s facility prior to commencement of Government Preliminary Inspection (GPI). The TRR shall be utilized to determine BHMT-M system readiness.

C.3.5.10.1 TRR ENTRANCE CRITERIA

The Contractor shall complete and measure the following tasks to the thresholds identified in Table 3- 4 below prior to TRR conduct. The Contractor shall report entrance criteria progress status through

Table 0-1 TRR Entrance Criteria

Provide TRR agenda and briefing material to COR

Agenda and all briefing material topics

Agenda and Briefing materials approved by COR

100%

Previous technical review closeout

CDR closed out CDR CDRL submittals and entrance criteria approved with PDR approved by COR

100%

Action Items Number and categories of action items from previous technical reviews

Number and categories of open action items from previous reviews

0 critical

Update and status any changes to requirements

Requirement changes Requirement changes

Assess compliance of design to requirements based on analysis

Total number of requirements

Number of requirements met by the design based on analysis

100%

Traceability Matrix Modified and new requirements

Requirements traced to qualification analyses and reports

100%

Prepare and deliver CDRLs required prior to this review as defined in the BHMT-

M CDRL

Deliverables, Attachment J-2

Total number required Number prepared and delivered to date

100%

Define engineering modification

Total number of revised and new design drawings, schematics required

Number completed and baselined, i.e., approved by the control or baseline authority (COR) and placed under configuration change control, to date

100%

Define engineering design for system transportation effort

Total number of revised and new transport related drawings, schematics, and analysis required

Number completed to date

100%

Access program risks Numbers and levels of risk

Risk, their levels, and their mitigation plans

100% of, and mitigation plan for all System Safety Hazards

Hazards to personnel and equipment identified, documented, analyzed, and planned for

100%

Transportation plan Transportation plan and new and/or revised design considerations

Transportation plan complete and design

90%

ATPr ATPr ATPr approved by

COR

C.3.5.10.2 TRR PRESENTATION

The Contractor shall prepare TRR briefing materials. The presentation shall address all items listed in the TRR entrance criteria listed in Table 3-4.

C.3.5.10.3 TRR EXIT CRITERIA

Prior to the completion of TRR, the Contractor shall document all meeting minutes and action items with resolutions and obtain written COR concurrence to action item list for TRR closeout. The minutes and action items shall be provided to the COR IAW DI-ADMN—81250A and deliver to the COR IAW CDRL A007 through the IPT process NLT seven (7) days after the TRR event.

C.3.5.11 GOVERNMENT PRELIMINARY INSPECTION (GPI)

Government Preliminary Inspection (GPI) serves as the initial Government test. GPI shall be conducted by the Contractor and witnessed by the COR upon closure of TRR. The Contractor shall conduct GPI using the COR approved ATPr and shall verify design and compliance to the COR approved BHMT-M Performance Specification; T this PWS; and derived requirements. All deficiencies found during these tests shall be corrected by the Contractor, retested by the Contractor, and witnessed by the COR. The Contractor shall revise the ATPr to incorporate all corrected deficiencies. The Contractor shall deliver revised ATPr IAW DI-NDTI-80603A and deliver IAW CDRL A013. Any changes to the trainer system software during GPI shall require the Contractor to identify the other areas impacted by the software change.

C.3.5.12 PRE-SHIPMENT READINESS REVIEW (PSRR)

The Contractor shall conduct the Pre-Shipment Readiness Review (PSRR) at the Contractor’s facility prior to shipment of the BHMT-M to the US Army JBLE facilities. The PSRR shall be utilized to verify close out of TRR, address any deficiencies identified during GPI, and determine shipment readiness.

C.3.5.12.1 PSRR ENTRANCE CRITERIA

The Contractor shall complete and measure the following tasks to the thresholds identified in Table 3- 5 below prior to PSRR conduct. The Contractor shall report entrance criteria progress status through

Table 0-2 PSRR Entrance Criteria

Provide PSRR agenda and briefing material to COR

Agenda and all briefing material topics

Agenda and Briefing materials approved by COR

100%

Previous technical review closeout

TRR closed out TRR CDRL submittals and entrance criteria approved with PDR approved by COR

100%

Action Items Number and categories of action items from previous technical reviews

Number and categories of open action items from previous reviews

0 critical

Update and status any changes to requirements

Requirement changes Requirement changes

100%

Assess compliance of design to requirements based on analysis

Total number of requirements

Number of requirements met by the design based on analysis

100%

Traceability Matrix Modified and new requirements

Requirements traced to qualification analyses and reports

100%

Prepare and deliver CDRLs required prior to this review as defined in the BHMT-

M CDRL

Deliverables, Attachment J-2

Total number required Number prepared and delivered to date

100%

Define engineering design for system transportation effort

Total number of revised and new transport related drawings, schematics, and analysis required

Number completed to date

100%

Access program risks Numbers and levels of risk

Risk, their levels, and their mitigation plans

100% of, and mitigation plan for all System Safety Hazards

Hazards to personnel and equipment identified, documented, analyzed, and planned for

Transportation plan Transportation plan and new and/or revised design considerations

Transportation plan complete and design substantiated

100%

ATPr Revisions to ATPr ATPr approved by

COR

C.3.5.12.2 PSRR PRESENTATION

The Contractor shall prepare PSRR briefing materials. The presentation shall address all the items listed in the PSRR entrance criteria listed in Table 3-5.

C.3.5.12.3 PSRR EXIT CRITERIA

Prior to the completion of PSRR, the Contractor shall document all meeting minutes and action items with resolutions and obtain COR concurrence to action item list for PSRR closeout. The minutes and action items shall be provided to the COR IAW DI-ADMN—81250B and deliver to the COR IAW CDRL A007 through the IPT process NLT seven (7) days following the PSRR event.

C.3.5.13 GOVERNMENT FINAL INSPECTION (GFI)

Government Final Inspection (GFI) serves as the final Government test. GFI shall be conducted by the US Arrny SMEs, supported by the Contractor and witnessed by the COR following delivery, off-load, assembly, installation, and Contractor Final Inspection (CFI) of the BHMT-M at the US Army JBLE facilities. Inspections shall be conducted to verify that the trainer was re-assembled correctly and was not damaged during transportation. The US Army SMEs shall conduct GFI using a COR approved subset of the current COR approved ATPr to spot check and ensure all hardware is functioning properly. All deficiencies found during these tests shall be corrected by the Contractor and verified by the COR prior to final DD250.

C.3.6 CONFIGURATION MANAGEMENT (CM)

C.3.6.1 CONFIGURATION MANAGEMENT PLAN (CMP)

The Contractor shall develop the Configuration Management Plan (CMP) IAW DI-CMAN-80858B and deliver IAW CDRL A011 CDRL A011. A CM IPT, with the COR as co-chair, shall be utilized for resolving CM issues and in the performance of change management. The Contractor shall establish and implement a CM program IAW the COR approved CMP to manage the configuration produced under this contract.

C.3.6.2 PARTS INFORMATION MANUAL (PIM)

The Contractor shall prepare a report identifying the Parts Information Manual (PIM) for the as-delivered BHMT-M IAW DI-MISC-80508B and deliver IAW CDRL A030. The Contractor shall include in the PIM all COTS equipment that was purchased for building the device. Document identification for Government furnished components (GFE) shall be limited to part numbers, top level drawings, specifications and existing associated interface and installation documents as furnished by the Government. The PIM shall include the following columns for the COTS parts: Vendor, Item ID, Order Quantity, Vendor Part Number, Manufacturer Part Number, and Part Description.

C.3.6.2 COMMERCIAL OFF THE SHELF (COTS) MANUALS

The Contractor shall acquire COTS manuals, assemble them into a document in PDF format IAW DI- TMSS-80527C and deliver as CDRL A017.

C.3.7 PRODUCTION

C.3.7.1 BHMT-M PAINT SCHEME

The Contractor shall apply the exterior and interior final paint scheme as a part of the completion of the BHMT-M modifications. CARC paint shall not be used.

C.3.7.2 SYSTEM SAFETY MANAGEMENT

The Contractor shall develop the System Safety Information in Trainer Facility Report (TFR) IAW DI- FACR-80966 and deliver IAW CDRL A010. The TFR shall identify, document, analyze, and resolve (i.e., eliminate or reduce the associated risk to a level acceptable to the Government) safety hazards to both personnel and equipment. The Contractor shall establish and maintain a system safety program IAW with the COR approved TFR.

C.3.7.3 HAZARDOUS MATERIAL MANAGEMENT

All Contractor and Subcontractor activities shall be conducted in compliance with applicable federal, state and local environmental laws and regulations. The Contractor shall ensure that design, manufacturing, operation and maintenance programmatic decisions strive to eliminate or reduce hazardous materials and waste.

C.3.7.4 OZONE DEPLETING CHEMICALS / OZONE DEPLETING SUBSTANCES

The Contractor shall not use any Class I Ozone Depleting Chemical/Ozone Depleting Substance (ODC/ODS) (identified at http://www.epa.gov/ozone/ods.html) or any ODC/ODS solvents (identified at http://www.epa.gov/ozone/snap/lists/index.html in the manufacture or support of items required by this PWS unless a waiver is obtained from the Army Acquisition Executive." Any ODC/ODS refrigerant alternatives used must appear in the EPA's Significant New Alternatives Policy (SNAP) list (identified at http://www.epa.gov/ozone/snap/lists/index.html and have received a toxicity clearance from the U.S. Army Public Health Command (USAPHC).

C.3.8 QUALITY

C.3.8.1 QUALITY SYSTEM

The Contractor shall implement, or if already in place maintain, a quality system IAW ISO 9001:2015 “Quality Management System” and AS 9100C “Aerospace Requirements, Quality Management http://www.epa.gov/ozone/ods.html http://www.epa.gov/ozone/snap/lists/index.html

System” or equivalent system as agreed between the Contractor and the COR. Any exclusion to the Contractor’s quality management system shall be agreed to between the Contractor and the COR.

The COR reserves the right to assess the Contractor's Quality System for compliance. The Quality system procedures, planning, and all other documentation, media and data which comprise the Contractor's quality system for both hardware and software, shall be made available to the COR for their review and use. The acceptance of non-conforming supplies is the prerogative of and shall be prescribed by the COR. The COR may perform any inspections, or evaluations to confirm conformance to requirements and adequacy of the quality system. The COR reserves the right to disapprove the quality system, or portions thereof, when it fails to meet its intended objectives.

C.3.9 LOGISTICS

C.3.9.1 INTEGRATED LOGISTICS SUPPORT REQUIREMENTS (ILS)

The Contractor shall develop the Integrated Logistics Management Information to reflect any unique ILS requirements. The Contractor shall update the Logistics Management Information (LMI) IAW DI- ALSS-81530 and deliver IAW CDRL A019. The ILS plan shall include planning, implementation, and verification of the materials and services to satisfy the trainer operation, maintenance, and life cycle requirements. The Contractor shall implement the ILS program IAW the COR approved ILS plan.

The Contractor shall include ILS program status in all program management and technical review briefing materials.

C.3.9.2 TOOLS/ TEST SETS AND SUPPORT EQUIPMENT

The Contractor shall develop a Tools, Test Sets & Support Equipment List IAW DI-MISC-80508B and deliver IAW CDRL A031. The tools/test sets and support equipment list will include for each BHMT- M the following items: One (1) Ground station computer, one (1) PCMCIA Card Reader, six (6) PCMCIA Cards with a single mission per card, two (2) Weight on Wheels switch wedges and one (1) Infrared (IR) Detector. The Contractor shall deliver all tools/test set and support equipment IAW the COR approved tools/test sets and support equipment list concurrent with the BHMT-M delivery.

C.3.9.3 INITIAL SPARES PACKAGE (ISP)

The Contractor shall develop and deliver a recommended Initial Spares Package (ISP) list IAW DI- ILSS-80134A and deliver IAW CDRL A032. The ISP list shall identify by name, part number, and quantity, items required to support the maintenance and operation of the BHMT-Ms. The list of spare parts will be sufficient to support the devices and at a minimum will include the following:

1) Host computers quantity 10

2) UEI IO system components quantity 10

3) Additional spare items and supplies determined by contractor as necessary to sustain and support

BHMT-M training devices

The Contractor shall deliver the ISP, IAW the COR approved ISP list, concurrently with the BHMT-M.

C.3.9.4 PUBLICATIONS

C.3.9.4.1 OPERATIONS AND MAINTENANCE MANUAL (O&M)

The Contractor shall develop the O&M manual IAW DI-MISC-80508B and deliver IAW CDRL A016.

The O&M shall include all maintenance procedures needed to maintain the BHMT-M items that shall enable a skilled professional to troubleshoot and/or repair a system to the organizational level. The O&M shall provide existing and readily available wiring diagrams, schematics, identification of special maintenance equipment, and packaging instructions. The Contractor shall provide the data in raw format and shall be placed in a separate binder and appropriately identified with exception of those procedures included in the UH-60M Integrated Electronic Technical Manuals (IETM) that will be utilized for repair, which shall be referenced. The Contractor shall validate the trainer maintenance procedures IAW with the O&M.

C.3.9.4.2 SOFTWARE LOAD MANUAL (SLM)

The Contractor shall develop the Software Load Manual (SLM) IAW DI-MICS-80508B. The SLM shall detail the cold start procedures for all systems and subsystems in the BHMT-M. As part of the SLM, the Contractor shall develop and deliver a Start-up Disk(s) and or Flash Drive to perform “Cold Start” of the BHMT-M. The Contractor deliver the SLM IAW CDRL A022.

C.3.9.4.3 INSTRUCTOR UTILIZATION HANDBOOK (IUH)

The Contractor shall develop, update, document, and validate the IUH IAW DI-MISC-80508B and deliver IAW CDRL A015. The IUH shall include all information that the instructor will need to start up, operate, insert faults, shut down, implement Emergency Power Off (EPO) process and restart after emergency shutdown.

C.3.9.5 TRAINING

C.3.9.5.1 TRAINING COURSES

The Contractor shall develop three training courses: one (1) for the Instructor, one (1) for the Operator and one (1) for Maintainers of the BHMT-M system. The Contractor shall develop training courses IAW DI-SESS-81526C and deliver IAW CDRL A018-1. The courses shall provide comprehensive Instruction Training Support Package (ITSP) that includes using the IUH, BHMT maintenance Manuals and Commercial-Off-The- Shelf (COTS) Manuals as the primary reference documents. The training courses shall have classroom presentations, over the shoulder training on the trainer, and documentation to familiarize technicians with the diagnostics, maintenance, and repair of all equipment associated with the trainer with emphasis in the operation, troubleshooting techniques, alignment, diagnostic system operation and interpretation, software regeneration, and repair of the systems. The Contractor shall provide the ITSP in a digital format that can be updated by the supporting activity IAW DI-SESS-81526B and deliver IAW CDRL A018-2. The ITSP shall include lesson plan, student handout(s) and presentations.

C.3.9.5.2 TRAINING SESSIONS

The Contractor shall provide per site, one (1) training session each for instructor, operator, and maintenance personnel IAW training courses delivered under CDRL A018-1 of this PWS. The Contractor shall perform training at the US Army JBLE facilities following final COR acceptance (DD250). The Contractor shall accommodate up to ten (10) personnel for each training session.

C.3.10 SITE SURVEY

The Contractor shall conduct a site survey of the designated BHMT-M installation location as arranged by the USG. The Contractor shall develop a Trainer Facility Report (TFR) to document information found during the site survey relative to interface of the BHMT-M with the US Army JBLE facilities, adequate power, space (footprint), cooling, ingress/egress, life safety issues, fire suppression/detection systems, and furniture for the installation of the new trainer at the selected installation site, and to determine if any modifications are necessary provide recommendations to support the trainer. If structural modifications are determined necessary, the contractor will immediately notify the US Government of such requirements. The Contractor shall prepare the TFR IAW DID-FACR-80966 and deliver IAW CDRL A010.

C.3.11 STANDARD WARRANTY

The Contractor shall provide a one-year Warranty on parts and workmanship.

C.3.12 Risk Management Framework (RMF)

Add section.

C.3.13 Contract Data Requirements List

Add CDRL Deck as Attachment 1