B.08.02 Section J Documents, Exhibits, and Other Attachments.pdf

ATTACHMENT NUMBER ATTACHMENT TITLE

J-0100000-01 Site Locations J-0200000-01 References, Instructions, Directives J-0200000-02 Certification Form J-0200000-03 Accident and Damage Reportng J-1502000-01 Service Call Report J-1502000-02 Site Index J-1502000-03 Vehicle Reclaim Wash System Schematics J-1502000-04 Twentynine Palms, Vehicle Reclaim Wash System, Layout and Schematic J-1502000-05 Sequences of Operation J-1502000-06 Preventative Maintenance and Inspection Program - Index J-1502000-07 PM Checklist Sheet (sample) J-1502000-08 Repair Work Report J-1502000-09 Equipment Update Report J-1502000-10 Sediment Removal Protocols J-1502000-11 Telementry and Control System Index J-1502000-12 Telementry System Requirements

SECTION J

DOCUMENTS, EXHIBITS, AND OTHER ATTACHMENTS

TABLE OF CONTENTS

Site State Address Zipcode 1 Bessemer AL 1001 4th Vaenue SW 35022 2 Huntsville AL 3506 South Memorial Parkway 35801 3 Alameda CA 2144 Clements Ave 94501 4 Camp Pendleton (4th Tanks) CA Building 41312, El Camino Road 92055 5 Camp Pendleton (4th LAR) CA 100 Nelson Rd 92055 6 Lathrop CA 400 East Roth Rd 95330 7 Pico Rivera CA 3551 San Gabriel River Parkway 90660 8 Sacramento CA 8277 Elder Creek Road 95828 9 San Diego (Miramar) CA 9955 Pomerado Rd 92131

10 Seal Beach (NWS Seal Beach) CA 800 Seal Beach Blvd. 90740 11 Twentynine Palms (MCAGCC

Twentynine Palms) CA Building 2070, 13th Street 92277

12 Jacksonville FL 8820 Somers Road 32226 13 Tampa FL 5121 Gandy Blvd. 33611 14 Smyrna (Windy Hill) GA 1880 Roswell St 30080 15 Chicago IL 3034 West Foster Avenue 60625 16 Peoria IL 7117 W Plank Rd 61604 17 Indianapolis (AFRC Fort Benjamin

Harrison) IN 9801 E. 59th Street, Building 240 46216

18 South Bend IN 1901 Kemble Ave 46613 19 Lafayette LA 1710 Surrey Street 70146 20 Chicopee (Westover ARB) MA 570 Patriot Avenue 01022 21 Baltimore MD 7000 Hamlet Ave. 21234 22 Battle Creek MI 101 Base Ave. 49015 23 Mt Clemons (Selfridge ANGB) MI 27601 C Street, Building 1060 48045 24 Camp Lejeune (Stones Bay) NC RR 120 Stone Bay Rd 28542

25 Camp Lejeune (4th Tanks, GSRA, Tank Maintenance Facility SR6)

NC RR 120 Range Rd 28542

26 Red Bank NJ 338 Newman Springs Rd 07701 27 Brooklyn NY 1 Aviation Road 11234 28 Garden City NY 605 Stewart Ave. 11530 29 Syracuse NY 1099 E Molloy & Town Line Rd 13211 30 Portland OR 6735 North Basin Ave 97217 31 Ebensburg PA 261 Industrial Park Rd. 15931 32 Folsom PA 601 Kendron Avenue 19033 33 Johnstown PA 200 Aviation Dr 15902 34 Wyoming PA 1118 Wyoming Avenue 18644 35 Eastover (Ft Jackson) SC 5405 Leesburg Road 29044 36 Knoxville TN 2101 Alcoa Highway 37920

J-0100000-01

SITE LOCATIONS

TABLE I - RECLAIM SYSTEMS

Site State Address Zipcode 1 Wilmington DE 3930 Kirkwood Highway 19808 2 Hialeah FL 18650 NW 62nd Ave 33015 3 W Palm Beach FL 1226 Marine Drive 33409 4 Omaha NE 5808 N 30th Street 68111

J-0100000-01

SITE LOCATIONS

TABLE II - DISCHARGE SYSTEMS

NOTE: For phone numbers, go to www.marforres.mil

J-0200000-03

REFERENCES, INSTRUCTIONS, DIRECTIVES

Reference Title

EM 385-1-1 U.S. Army Corps of Engineers Safety and Health Requirements

P.L. 91-596 Occupational Safety and Health Act

Activity:

Contractor Personnel Onsite:

1. 2.

3. 4.

5. 6.

Work Performed:

1.

2.

3.

4.

5.

6.

7.

8.

II. Service Calls

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Date of Visit:

I. Preventative Maintenance (List Services Completed - Annual, Semiannual, Monthly, Inspection, etc.)

J-0200000-02 Certification Form

(To be completed by the Contractor and submitted with the invoice)

Description

J-0200000-02 Certification Form

(To be completed by the Contractor and submitted with the invoice)

To be signed by the Contractor:

I certify that the above work was performed in accordance with the requirements of the contract

Date:

To be signed by the MARFORRES Site Representative:

Date:

Signed:

E-Mail:

Signed:

Print Name:

TO/Description of Tasks Completed

I certify that the above named individuals representing the contractor arrived on site and to the best of my knowledge, completed the stated work listed.

Print Name/Rank:

Report Date:

Number Activity Service Call Size (Large or

Small)

Description of Repairs Completed Month Approved Month Invoiced Actual Cost ($)

J-1502000-01

SERVICE CALL REPORT

Site State System Schmatic Sheet (see J-1502000-04)

Frequency of Inspection

1 Bessemer AL Legacy 3 Quarterly 2 Huntsville AL Standard Quarterly 3 Alameda CA Standard Quarterly 4 Camp Pendleton (4th Tanks) CA M001 Every Other Month 5 Camp Pendleton (4th LAR) CA M001 Quarterly 6 Lathrop CA Standard Quarterly 7 Pico Rivera CA Standard Quarterly 8 Sacramento CA Standard Quarterly 9 San Diego (Miramar) CA Standard Quarterly 10 Seal Beach CA Standard Every Other Month 11 Twentynine Palms CA NOTE 2 Every Other Month 12 Jacksonville FL Standard Quarterly 13 Tampa FL Standard Quarterly 14 Windy Hill (Smyrna) GA Standard Quarterly 15 Chicago IL Standard Quarterly 16 Peoria IL Standard Quarterly 17 Indianapolis IN Standard Quarterly 18 South Bend IN Legacy 1 Quarterly 19 Lafayette LA Legacy 2 Quarterly 20 Chicopee (Westover ARB)

(NOTE 1)

MA Standard Every Other Month

21 Baltimore MD Standard Quarterly 22 Battle Creek MI Standard Quarterly 23 Mt Clemons (Selfridge ANGB) MI Legacy 2 Quarterly 24 Camp Lejeune (Stones Bay) NC Standard Quarterly 25 Camp Lejeune (4th Tanks) NC Standard Every Other Month 26 Red Bank NJ Standard Quarterly 27 Brooklyn NY Standard Quarterly 28 Garden City NY Legacy 1 Quarterly 29 Syracuse NY Standard Quarterly 30 Portland OR Standard Quarterly 31 Ebensburg PA Legacy 1 Quarterly 32 Folsom PA Standard Quarterly 33 Johnstown PA Standard Quarterly 34 Wyoming PA Standard Quarterly 35 Eastover (Ft Jackson) SC Legacy 2 Quarterly 36 Knoxville TN Legacy 1 Quarterly 37 El Paso TX Standard Quarterly 38 Grand Prairie TX Legacy 2 Quarterly 39 Fort Worth (NASJRB Ft Worth) TX Legacy 2 Quarterly 40 Galveston TX Standard Quarterly 41 Texarkana TX Standard Quarterly 42 Lynchburg VA Standard Quarterly 43 Yakima WA Standard Every Other Month

J-1502000-02

SITE INDEX

TABLE I - RECLAIM SYSTEMS

Note 1: PMI and remote monitoring starts Opton Period 1 Notes

Note 2: See J-1502000-04

Site State Frequency of Inspection 1 Wilmington DE Semiannual 2 Hialeah FL Semiannual 3 W Palm Beach FL Semiannual 4 Omaha NE Semiannual

J-1502000-02

SITE INDEX

TABLE II - DISCHARGE SYSTEMS

Enviremedial Services Inc.

4015 Avenida de la Plata # 402 Oceanside, CA 92056

MCRC 4th Tanks Camp Pendleton, CA

Wash Rack Reclaim System Sediment collection pit and heavy solids removal.

Process Water Flow

BY: Geoffrey Keogh 01/03/2011

SIZE Model # DWG NO REV

B AnJan 3050 ver. B M001 2

SCALE 1:1 SHEET 1 OF 1

Industrial Waste Water Treatment Technologies

ANJAN

Gigasorber

Final polishing

Flowmeter To telemetry unit

AnJan

OWS

F e e d lin e to P a pe r F ilt er

Continuios media filtration 50 micron

Sediment Collection Pit

M akeup W ate r

PW1

Pressure washer 4.4-5.2 gpm @ 3000 psi max

180 degree f heated water Adjustable pressure wands

208 volts, 3ph, 10 H.P.

AnJan Precoat line

P

Pressure transducer to telemetry unit

P

Gigasorber Pressure transducer to telemetry unit

T

Inside temp transducer To telemetry unit to activate

Emergency heat

All components in this area Outside 40' container

AC Gearmotor, 120v, Throttle Valve

O W

S O il L e ve l S w itc h

W a tts 1" R

P B a ckflow

P reventer (bronze)

N atura l G as (if ava ilible oth e rw ise u nits w ill b e diese l fire d)

Air solenoid bank

PH Probe to telemetry

PW Reel

PW2

PW Reel

In-line strainer 1 ½”

Air compressor 5hp, 208 3ph

LS 9

LS 7

LS 8

Tank 1

Tank 2

LS11

LS10

Clean Water Tank

LS12

LS13

SS

Storm Water discharge line

HSR Reel

D is k F lte r

D is k F ilt er

Transfer Pit

HSR Reel

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

MH

MH

Oil Water Seperator

Line from manhole under fence line to storm water will be capped

Cap

5000 Gallon Holding Tank

HSR Pump 1 HSR Pump 2

HTR 1 HTR 2

New gas line from armory building 1" PE gas line

5 psi

Sys Feed Pump

GM

GR

18 Ball valve

2 Plunger pump

9 Actuated valve

Centrifugal pump.97

Centrifugal pump

N.G. fired heater

Actuated 3-way valve

Pressure transducer 4/ 20 mA

Temp

Transducer 4/ 20mA

13 Liquid Level

1 Oil Level

1 Flowmeter

2 Gate valve

1 PH Probe

1 Strainer

5 Check valve

Symbol Count Description

Legend Subtitle

Legend

T

Outside air temp sensor

P-221

Trench Flush Pump

LL

HL

ELL

P-249

Existing Trench Flush Gate

Valve

Existing HSR Flow Gate

Valve

Enviremedial Services Inc.

4015 Avenida de la Plata # 402

Oceanside, CA 92056

MCRC 4

th LAR, Camp Pendleton, CA

Wash Rack Reclaim System

Sediment collection pit and heavy solids removal.

Process Water Flow

BY: Geoffrey Keogh 01/04/2011

SIZE Model # DWG NO REV

B AnJan 3050 ver. B M001 1

SCALE 1:1 SHEET 1 OF 1

Industrial Waste Water Treatment

Technologies

ANJAN

Gigasorber

Final polishing

Flowmeter

To telemetry unit

AnJan

OWS

F e e d l in e t o

P a p e r F ilt e r

Continuios media filtration

50 micron

M k e u p

W a te r

PW1

Pressure washer

4.4-5.2 gpm @ 3000 psi max

180 degree f heated water

Adjustable pressure wands

208 volts, 3ph, 10 H.P.

AnJan

Precoat line

P

Pressure transducer to telemetry unit

P

Gigasorber

Pressure transducer to telemetry unit

All components in this area

Outside 40' container

AC Gearmotor, 120v, Throttle Valve

O W

S O il

L e v e l S w it c h

W tts

" R

P B a c k flo w

P re v e n te r (b ro n z e

N a tu ra l G a s (if a v a ilib le o th e rw is e u n its w ill b e d ie s e l fire d

Air solenoid bank

PH Probe to telemetry

PW Reel

PW2

PW Reel

In-line strainer

1 ½”

Air compressor

5hp, 208 3ph

LS 9

LS 7

LS 8

Tank 1

Tank 2

LS11

LS10

Clean Water

Tank

LS12

LS13

SS

Storm Water discharge line

HSR Reel

D is k F lt e r

D is k F ilt e r

HSR Reel

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

HSR Pump 1 HSR Pump 2

HTR 1 HTR 2

Exisitng N.G Line

1" @ 5 psi

Sys Feed

Pump

GM

T

Outside air temp sensor

P-218

N e w

C la rifie r

Covered Wash Facility

Existing

Sump

HSR2BHSR1B

Sediment Collection Pit 1

Sediment Collection Pit 2

Temp

Transducers4/

20mA

Count

Symbol Description

Plunger pump

Gate valve

Ball valve

Submersible

Centrifugal

Centrifugal pump

N.G. Fired

Heater

1 Strainer

5 Actuated valve

3-way actuated valve

1 PH Probe

1 Flowmeter

Pressure transducer 4/

20mA

Level Switch

(various types)

4 Check valve

2 Y strainer

1 Gas Meter

Oil Level

Sensor

Needs follow up

Legend Subtitle

Legend

T

Inside temp transducer

To telemetry unit to activate

Emergency heat

J-1502000-05 Sequences of Operation

1. Standard System (Reclaim, Pressure Washer, High Solids Removal (HSR) and Spray Bar Systems). For Twentynine Palms, see J-1502000-04.

1.1 The reclaim system is controlled by a programmable logic controller (PLC).

The system haves two modes – run (wash and standby) and off. In both modes the PLC and all of its inputs and outputs shall be able to communicate with the remote monitoring system. In run mode – standby, the pressure washers, the high solids removal (HSR) system hose reels (where applicable) and spray bar pumps (where applicable) shall be de-energized. The HSR filtration system shall remain online and shall periodically run based on a programmable schedule. If the oil-sand interceptor fills up with water, the system shall process the water through the oil water separator (OWS) and discharges it to sanitary sewer/dry well (site specific). When in run mode -standby, if either the pressure washers, HSR hose reel, or spray bar is energized, the PLC shall switch the system to run mode – wash. The system shall stay in run mode - wash until all pressure washers, HSR hose reels, or spray bar have been deactivated. In this mode effluent from the oil-sand interceptor shall be treated and stored in the clean water tank. Any excess clean water shall be discharged to sanitary sewer/parking lot sanitary sewer. The control system shall be designed to be left in the run mode. In OFF mode, all pumps and pressure washers shall be de-energized.

1.2 To prevent unauthorized use of the system, a keyed lock shall be installed on the outside of the container. When locked, the pressure washers , HSR hose reel, or spray bar cannot be energized.

1.3 Run Mode - Wash, Sequence of Operation

1.3.1 In Run mode – wash, the On/Off switch on interior panel is ON and the pressure washer, HSR system pump (hose reel), or spray bar is energized via the start/stop controls on the exterior control panel. The HSR filtration system shall remain off.

1.3.2 The PLC shall monitor all levels in the oil-sand interceptor, tanks, and sumps and if a low level condition is detected the PLC shall not allow the pump in question to turn on until the low level condition is corrected. The PLC shall also monitor high-level situations in the oil-sand interceptor, tanks, and sumps to ensure there are no overflow conditions within the system as well.

1.3.3 The PLC shall constantly scan the level switch located in the oil-sand interceptor and when the level switch is closed due to a high level, the PLC shall activate the oil-sand interceptor sump pump and transfer wash effluent from the oil-sand interceptor to the OWS. If wash effluent continues to rise, the PLC shall deactivate the pressure washers and activate local and remote alarms.

1.3.4 The PLC shall constantly scan the level switch located in the OWS and when the level switch is closed due to a high level, the PLC shall activate the OWS pump and transfer wash effluent to the paper filter. If wash effluent continues to rise, the PLC shall deactivate the oil-sand interceptor sump pump and activate local and remote alarms.

1.3.5 The paper filter paper shall advance automatically via a level switch in the paper filter. As effluent passes through the paper and into the paper filter collection tank, another level switch shall start the paper filter transfer pump and pump the effluent to holding tank 1. If wash effluent continues to rise, the PLC shall deactivate the OWS sump pump and activate local and remote alarms. From holding tank 1 the effluent shall be processed through an automatic back washable disk or screen filter element. Effluent that passes through this filter element shall be stored in holding tank 2.

1.3.6 Effluent in holding tank 2 shall be processed through the plate filter in a single pass at a rate of not less than 60 gallons per minute and stored in the clean water tank for re-use. Excess clean, treated, recycled water shall be overflowed to sanitary sewer.

1.3.7 The treated and recycled effluent shall be clear, colorless, odorless, and within the sewer discharge limits at all times for BOD, COD, TSS, oil, grease, and heavy metals. The PH of the clean water in the clean water tank shall be monitored along with temperature. The clean water tank PH shall be backed up by a PH control system to ensure the PH is neutral and safe for vehicle washing.

1.3.8 To protect the pressure washer from damage in the event the clean water tank runs low, a low water switch in the clean water tank shall turn off the pressure washer when the level in the tank drops to approximately 90% empty. The PLC shall open the potable water fill valve and fill the clean water tank.

1.4 Run Mode - Stand-By, Sequence of Operation

1.4.1 In run mode, stand-by, the On/Off switch on interior panel is ON and the pressure washer , HSR system pump (hose reel), and spray bar is off via the start/stop controls on the exterior control panel. The HSR filtration system shall come online and shall periodically run based on a programmable schedule.

1.4.2 The PLC shall constantly scan the level switch located in the oil-sand interceptor and when the level switch is closed due to a high level, the PLC shall activate the oil-sand interceptor sump pump and transfer the wash effluent to the OWS.

1.4.3 The PLC shall constantly scan the level switch located in the OWS and when the level switch is closed due to a high level, the PLC shall activate the OWS sump pump and transfer wash effluent to sanitary sewer.

1.4.4 HSR Filtration System. To reduce suspended solids from

accumulating in the sand-oil interceptor effluent and from being sprayed onto vehicles during HSR operations, the effluent in the sand-oil interceptor shall be periodically and automatically processed through a disk filter and returned to the oil-sand interceptor. On a preset (adjustable) schedule, the PLC shall activate the HSR filtration system sump pump located in the oil-sand interceptor and system pump and transfer effluent from the oil-sand interceptor through a disk filter and back to the oil-sand interceptor.

1.4.5 At a preset (adjustable) set point on the differential pressure switch installed across the disk filter, the PLC shall allow recycled water to backwash at no more than 3 gallons per backwash cycle through the disk filter before flowing back to the 1st chamber of the oil-sand interceptor.

1.5 Off Mode, Sequence of Action. The On/Off switch on interior panel is in the OFF position. All pumps and pressure washers are de-energized. The PLC shall continue to monitor all systems and if the water rises to any high level alarm switches, the PLC shall activate local and remote alarms.

1.6 Emergency Stop. If emergency stop is activated, the PLC shall shut down all pumps and pressure washers. If the system emergency stop is activated for any reason, the monitoring system shall automatically and immediately notify the designated government official for the site and the PM Contractor by E-mail to ascertain the reason for the emergency stop activation.

2. Legacy System (Reclaim, Pressure Washer, High Solids Removal (HSR) Systems)

2.1 The reclaim system is controlled by a programmable logic controller (PLC).

The system haves two modes – run (wash and standby) and off. In both modes the PLC and all of its inputs and outputs shall be able to communicate with the remote monitoring system. In run mode – standby, the pressure washers and the high solids removal (HSR) system hose reels (where applicable) shall be de-energized. The HSR filtration system shall remain online and shall periodically run based on a programmable schedule. If the sump tank/sediment pit/pad trough fills up with water, the system shall process the water through the oil water separator (OWS) and discharges it to sanitary sewer/dry well (site specific). When in run mode -standby, if either the pressure washers or HSR hose reel is energized, the PLC shall switch the system to run mode – wash. The system shall stay in run mode - wash until all pressure washers and HSR hose reels have been deactivated.

In this mode effluent from the oil-sand interceptor shall be treated and stored in the clean water tank. Any excess clean water shall be discharged to sanitary sewer/parking lot

2.2 The control system shall be designed to be left in the run mode.

2.3 Run Mode - Wash, Sequence of Operation

2.3.1 When the pressure washer or HSR system pump (excluding the HSR filtration pump) is energized the controller puts the system in wash position.

2.3.2 The PLC shall monitor all levels in tanks or sumps and if a low level condition is detected the PLC shall not allow the pump in question to turn on until the low level condition is corrected. The PLC shall also monitor high-level situations in the tanks and sumps to ensure there are no overflow conditions within the system as well.

2.3.3 The PLC shall constantly scan the level switch located in the sump tank/sediment pit/pad trough and when the level switch is closed due to a high level, the PLC shall activate the sump tank/sediment pit/pad trough sump pump and transfer wash effluent to the OWS. If wash effluent continues to rise, the PLC shall deactivate the pressure washers and activate local and remote alarms.

2.3.4 The PLC shall constantly scan the level switch located in the OWS and when the level switch is closed due to a high level, the PLC shall activate the OWS pump and transfer wash effluent to the paper filter. (NOTE: For systems with a solid settling tank (SST), the OWS pump transfers the wash effluent to the SST in lieu of the paper filter. Effluent from the SST is gravity fed to the paper filter). If wash effluent continues to rise, the PLC shall deactivate the sump tank/sediment pit/pad trough sump pump and activate local and remote alarms.

2.3.5 The paper filter paper shall advance automatically via a level switch in the paper filter. As effluent passes through the paper and into the paper filter collection tank, another level switch shall start the paper filter transfer pump and pump the effluent to holding tank 1. If wash effluent continues to rise, the PLC shall deactivate the OWS sump pump and activate local and remote alarms. From holding tank 1 the effluent shall be processed through an automatic back washable disk or screen filter element. Effluent that passes through this filter element shall be stored in holding tank 2.

2.3.6 Effluent in holding tank 2 shall be processed through the plate filter in a single pass at a rate of not less than 60 gallons per minute and stored in the clean water tank for re-use. Excess clean, treated, recycled water shall be overflowed to

2.3.7 The treated and recycled effluent shall be clear, colorless, odorless, and within the sewer discharge limits at all times for BOD, COD, TSS, oil, grease, and heavy metals. The PH of the clean water in the clean water tank shall be monitored along with temperature. The clean water tank PH shall be backed up by a PH control system to ensure the PH is neutral and safe for vehicle washing.

2.3.8 To protect the pressure washer from damage in the event the clean water tank runs low, a low water switch in the clean water tank shall turn off the pressure washer when the level in the tank drops to approximately 90% empty. The PLC shall open the potable water fill valve and fill the clean water tank.

2.4 Run Mode - Stand-By, Sequence of Operation

2.4.1 In run mode, stand-by, the pressure washer and HSR system pump (hose reel) are off. The HSR filtration system shall come online and shall periodically run based on a programmable schedule.

2.4.2 The PLC shall constantly scan the level switch located in the sump tank/sediment pit/pad trough and when the level switch is closed due to a high level, the PLC shall activate the sump tank/sediment pit/pad trough sump pump and transfer the wash effluent to the OWS.

2.4.3 The PLC shall constantly scan the level switch located in the OWS and when the level switch is closed due to a high level, the PLC shall activate the OWS sump pump and transfer wash effluent to sanitary sewer.

2.4.4 HSR Filtration System. To reduce suspended solids from

accumulating in the sand-oil interceptor effluent and from being sprayed onto vehicles during HSR operations, the effluent in the sump tank or sediment pit shall be periodically and automatically processed through a disk filter and returned to the sump tank or sediment pit. On a preset (adjustable) schedule, the PLC shall activate the HSR filtration system sump pump located in the sump tank or sediment pit and transfer effluent from the sump tank or sediment pit through a disk filter and back to the sump tank or sediment pit.

2.4.5 At a preset (adjustable) set point on the differential pressure switch installed across the disk filter, the PLC shall allow recycled water to backwash at no more than 3 gallons per backwash cycle through the disk filter before flowing back to the 1st chamber of the oil-sand interceptor.

2.5 Off Mode, Sequence of Action. All pumps and pressure washers are de-energized. The PLC shall continue to monitor all systems and if the water rises to any high level alarm switches, the PLC shall activate local and remote alarms.

2.6 Emergency Stop. If emergency stop is activated, the PLC shall shut down all pumps and pressure washers. If the system emergency stop is activated for any reason, the monitoring system shall automatically and immediately notify the designated government official for the site and the PM Contractor by E-mail to ascertain the reason for the emergency stop activation.

Equipment Manufacturer Model Preventative

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

B essem er, A L

H u n tsville, A l

A lam ed a, C

A

C am p P en d leton , 4th

T an k s

C am p P en d

L

A R

L ath rop , C

A

P ico R ivera, C A

S acram en to, C

A

S an

D iego (M iram ar), C A

S eal B each , C

A

T w en tyn in eP alm s, C

A

Jack son ville, F l

T am p a, F

L

S m yrn a (W in d y H ill), G A

C h icago, IL

P eoria, IL

In d ian ap olis, IN

S ou th B en d

, IN

L afayette, L

A

C h icop p e (W estover

A R

B ), M

A

B altim ore, M D

B attle C reek , M

I

Control Panel (includes programmable logic controllers -see below) Includes all contactors, power supplies, fuses holders

Enviremedial Services Inc (PLC-Rockwell Automation, Allen-Bradley (AB) brand)

3050 (ESI), Annual I 1 1 1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 1

Electrical (distribution, switches) ESI Annual I x x x x x x x x x x x x x x x x x x x x x Float Switch (oil water separator, sediment pit) McMaster Carr 49045K4 At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x

Flow Meter GF Singnet 2551 Magmeter Quarterly PM 2 x 1 1 1 1 x x 1 x x x 1 1 1 1 1 2 1 1 1 Level Switch (holding and clean water tanks) Flowline / Endess Hauser LZ12-1405 / FTL20 At each PM site visit PM x x x x x x x x x x x x x x x x

Lighting (interior of container/wash pad cover and attached to exterior of container)

Lithona 4ft 2 T8 At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x

PH Meter Enviremedial Services Inc WEL-PHF-1-2 At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x Panelboard General Electric, Square D /

Cooper Bussman Fused Panel Board

Annual I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Pressure Transducer NoShok 100 Series, 100-150-1-1-2-

Quarterly PM 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Programmable Logic Controller (PLC) (part of control panel)

Rockwell Automation, Allen- Bradley (AB) Brand

Micrologix 1761- L32BWA/ Micrologix 1762- Annual

I x x x x x x x x x x x x x x x x x

Telemetry Panel Enviremedial Services Inc WMID Annual PM x x x x x x x x x x x x x x x x x x x x x Temetry Router or Modem Wavecom /Cradel Point MTSMC-G-F4 / IBR600LP At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x Temperature Transducer NoShok 800 Series, 800-40/120-1-1-x-x-040-6 Quarterly PM 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Air Compressor (electric) Ingersol Rand, Speedaire 4ME98 (Speedaire), SS5LS (Ingersol Rand)

Quarterly PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Air Conditioner, Package Friedrich, General Electric 25LC5 (Friedrich), Zoneline AZ29E12DAB

(General Electric)

Semiannual (quarterly for filter) PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Heater, Unit, Gas Quarterly (during heating season) PM 1 1 1 Heater, Unit, Electric Dayton 2YU72 Quarterly (during heating season) PM 1 1 1 1 1 1 1 1 1 1

Paper Filter Enviremedial Services Inc PF3050 or M3025 At each PM site visit PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Filter, Automatic Screen Amiad Corp TAF Series At each PM site visit PM 1 1 1

Filter, Disk Enviremedial Services Inc DF3050 At each PM site visit PM 2 2 2 2 2 1 2 1 2 2 2 1 2 2 1 2 2 2 Filter, Plate (Gigasorber) Enviremedial Services Inc GIG30100 At each PM site visit PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Hose reel, Pressure Washer (including hose, wand nozzle)

Various manufacturers Various At each PM site visit PM 2 2 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2

Hose reel, High Solids Removal (including hose, nozzle)

At each PM site visit PM 2 1 1 4 1 1 1 1 2 1 1 1 1 1 2 1 2

Oil Water Separator (above ground) (Includes Coalescing

Enviremedial Services Inc OWS 3050 At each PM site visit PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Nozzle (Spray Bar) National Fire Fighting Corp PM x

J-1502000-06

PREVENTATIVE MAINTENANCE & INSPECTION PROGRAM

RECLAIM SYSTEM

1502000 Spec Item 3.2 - Mechanical

1502000 Spec Item 3.2 - Control, Electrical and Monitoring

N O

T E

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

B essem er, A L

H u n tsville, A l

A lam ed a, C

A

C am p P en d k s

C am p P en d

A R

L ath rop , C

A

P ico R ivera, C A

S acram en to, C

A

S an

D iego (M iram ar), C A

S eal B each , C

A

T w en tyn in eP alm s, C

A

Jack son ville, F l

T am p a, F

L

S m yrn a (W in d y H ill), G A

C h icago, IL

P eoria, IL

In d ian ap olis, IN

S ou th B en d

, IN

L afayette, L

A

C h icop p e (W estover

A R

B ), M

A

B altim ore, M D

B attle C reek , M

I J-1502000-06

PREVENTATIVE MAINTENANCE & INSPECTION PROGRAM

RECLAIM SYSTEM

Piping, Container Interior (including valves, valve operators (electric & pneumatic), solenoid

At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x

Piping, Exterior (including valves, heating system)

At each PM site visit PM x x x x x x x x x x x x x x x x x x x x x

Pressure Washer & Heat Exchanger, Gas or Diesel

(including pump, hose reel, hose, Enviremedial Services Inc, Hydro Engineering Inc/Alcota

PW 3000/4.5 (ESI) ,

EHOV/EHGV (Hydro

Engineering Inc)

At each PM site visit PM 2 2 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2

Pump (holding tank tranfer) Finnish Thompson Inc DB 15P /1000 At each PM site visit PM 2 2 2 2 2 2 2 2 2 3 2 2 2 2 2 2 2 2 2 2 2 Pump (high solid removal hose Sta-Rite Ind (Berkeley) BVM8-8-100 PMP At each PM site visit PM 2 1 1 4 2 1 1 1 2 1 1 1 1 1 2 1 2

Pump (high solid removal Finnish Thompson Inc / DB 15P /1000 At each PM site visit PM 1 2 2 1 1 1 2 1 1 1 1 1 2 1 1 Pump (Spray Bar) Goulds 33SVBF1K2A At each PM site visit PM 1

Pump, submersible (Sediment pit/tank, portable wash rack, oil water separator)

Goulds, Zoller Zoller (2P549) At each PM site visit when Sediment pit/tank is cleaned

PM 6 6 4 4 4 4 4 3 4 3 4 4 4 3 4 4 3 3 4 4 4

Pump, Submersible (high solids removal hose reel/spray bar )

Goulds WS1032BHF At each PM site visit when Sediment pit/tank is cleaned

PM 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2

Strainer (in-line & basket) Spears At each PM site visit PM x x x x x x x x x x x x x x x x x x x Backflow prevention Various makes and sizes 1" to 2" RPS and DC units Annual Cert PM & I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Air Dryers Wilkerson 5Z610 At each PM site visit PM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tank, Holding & Clean Water Abanaski Skimmer Semiannual PM

Container Annual I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Equipment Skid (within container) Annual I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Lift Station Annual I Sediment Pit/In-Oil-Sand

Interceptor Annual I x x x x x x x x x x x x x x x x x x x x x

Wash Pad, In-ground, Concrete Annual I 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Wash pad, Portable Hydro Engineering 2AM643 Annual I 1

1502000 Spec Item 3.2 - Structural

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

Control Panel (includes programmable logic controllers -see below) Includes all contactors, power supplies, fuses holders

Enviremedial Services Inc (PLC-Rockwell Automation, Allen-Bradley (AB) brand)

3050 (ESI), Annual I

Electrical (distribution, switches) ESI Annual I Float Switch (oil water separator, sediment pit) McMaster Carr 49045K4 At each PM site visit PM

Flow Meter GF Singnet 2551 Magmeter Quarterly PM Level Switch (holding and clean water tanks) Flowline / Endess Hauser LZ12-1405 / FTL20 At each PM site visit PM

Lighting (interior of container/wash pad cover and attached to exterior of container)

Lithona 4ft 2 T8 At each PM site visit PM

PH Meter Enviremedial Services Inc WEL-PHF-1-2 At each PM site visit PM Panelboard General Electric, Square D /

Cooper Bussman Fused Panel Board

Annual I

Pressure Transducer NoShok 100 Series, 100-150-1-1-2-

Quarterly PM

Programmable Logic Controller (PLC) (part of control panel)

Rockwell Automation, Allen- Bradley (AB) Brand

Micrologix 1761- L32BWA/ Micrologix 1762- Annual

I

Telemetry Panel Enviremedial Services Inc WMID Annual PM Temetry Router or Modem Wavecom /Cradel Point MTSMC-G-F4 / IBR600LP At each PM site visit PM Temperature Transducer NoShok 800 Series, 800-40/120-1-1-x-x-040-6 Quarterly PM

Air Compressor (electric) Ingersol Rand, Speedaire 4ME98 (Speedaire), SS5LS (Ingersol Rand)

Quarterly PM

Air Conditioner, Package Friedrich, General Electric 25LC5 (Friedrich), Zoneline AZ29E12DAB

(General Electric)

Semiannual (quarterly for filter) PM

Heater, Unit, Gas Quarterly (during heating season) PM Heater, Unit, Electric Dayton 2YU72 Quarterly (during heating season) PM

Paper Filter Enviremedial Services Inc PF3050 or M3025 At each PM site visit PM Filter, Automatic Screen Amiad Corp TAF Series At each PM site visit PM

Filter, Disk Enviremedial Services Inc DF3050 At each PM site visit PM Filter, Plate (Gigasorber) Enviremedial Services Inc GIG30100 At each PM site visit PM

Hose reel, Pressure Washer (including hose, wand nozzle)

Various manufacturers Various At each PM site visit PM

Hose reel, High Solids Removal (including hose, nozzle)

At each PM site visit PM

Oil Water Separator (above ground) (Includes Coalescing

Enviremedial Services Inc OWS 3050 At each PM site visit PM

Nozzle (Spray Bar) National Fire Fighting Corp PM

1502000 Spec Item 3.2 - Mechanical

1502000 Spec Item 3.2 - Control, Electrical and Monitoring

M t C lem on s (S elfrid ge A

N G

B ), M

I

C am p L ejeu n e (4th k s), N

C

C am p L ejeu n e (S ton es B ay), N C

R ed

B an k , N

J

B rook lyn , N

Y

G ard en C ity, N Y

S yracu se, N Y

P ortlan d , O

R

E b en sb u rg, P

A

F olsom

, P A

Joh n stow n

, P A

W yom in g, P

A

E astover (F t Jack son

S

C

K n oxville, T N

E l P aso, T X

G ran d P rairie, T X

F ort W orth (N

A S

JR

B

T

X

G alveston

, T X

T exark an a, T

X

L yn ch b u rg, V

A

2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 x

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 x 1 1 1 1 1 1 1 1

2 1 2 2 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 x

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

Piping, Container Interior (including valves, valve operators (electric & pneumatic), solenoid

At each PM site visit PM

Piping, Exterior (including valves, heating system)

At each PM site visit PM

Pressure Washer & Heat Exchanger, Gas or Diesel

(including pump, hose reel, hose, Enviremedial Services Inc, Hydro Engineering Inc/Alcota

PW 3000/4.5 (ESI) ,

EHOV/EHGV (Hydro

Engineering Inc)

At each PM site visit PM

Pump (holding tank tranfer) Finnish Thompson Inc DB 15P /1000 At each PM site visit PM Pump (high solid removal hose Sta-Rite Ind (Berkeley) BVM8-8-100 PMP At each PM site visit PM

Pump (high solid removal Finnish Thompson Inc / DB 15P /1000 At each PM site visit PM Pump (Spray Bar) Goulds 33SVBF1K2A At each PM site visit PM

Pump, submersible (Sediment pit/tank, portable wash rack, oil water separator)

Goulds, Zoller Zoller (2P549) At each PM site visit when Sediment pit/tank is cleaned

PM

Pump, Submersible (high solids removal hose reel/spray bar )

Goulds WS1032BHF At each PM site visit when Sediment pit/tank is cleaned

PM

Strainer (in-line & basket) Spears At each PM site visit PM Backflow prevention Various makes and sizes 1" to 2" RPS and DC units Annual Cert PM & I

Air Dryers Wilkerson 5Z610 At each PM site visit PM

Tank, Holding & Clean Water Abanaski Skimmer Semiannual PM

Container Annual I Equipment Skid (within container) Annual I

Lift Station Annual I Sediment Pit/In-Oil-Sand

Interceptor Annual I

Wash Pad, In-ground, Concrete Annual I Wash pad, Portable Hydro Engineering 2AM643 Annual I

1502000 Spec Item 3.2 - Structural

M t C lem on s (S elfrid ge A

N G

B ), M

I

C am p L ejeu n e (4th k s), N

C

C am p L ejeu n e (S ton es B ay), N C

R ed

B an k , N

J

B rook lyn , N

Y

G ard en C ity, N Y

S yracu se, N Y

P ortlan d , O

R

E b en sb u rg, P

A

F olsom

, P A

Joh n stow n

, P A

W yom in g, P

A

E astover (F t Jack son

S

C

K n oxville, T N

E l P aso, T X

G ran d P rairie, T X

F ort W orth (N

A S

JR

B

T

X

G alveston

, T X

T exark an a, T

X

L yn ch b u rg, V

A x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 4 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 4 3 4 3 3 3 4 3 4 4 4 3 3 4 3 3 3 4 4

1 1 1 1 1 1 1 1 1 1 x x x x x x x x x x x x x x x x x x x x 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 x x x x x x x x x x x x x x x x x

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

W ilm in gton

, D E

H ialeah

, F

W est P alm B each

O m ah a, N

E

Control Panel (includes programmable logic controllers -see below) Includes all contactors, power supplies, fuses holders

Enviremedial Services Inc (PLC-Rockwell Automation, Allen-Bradley (AB) brand)

3050 (ESI), Annual I 1

Electrical (distribution, switches) ESI Annual I x Float Switch (oil water separator, sediment pit) McMaster Carr 49045K4 Quarterly PM x

Flow Meter GF Singnet 2551 Magmeter Quarterly PM Level Switch (holding and clean water tanks) Flowline / Endess Hauser LZ12-1405 / FTL20 Quarterly PM

Lighting (interior of container/wash pad cover and attached to exterior of container)

Lithona 4ft 2 T8 Quarterly PM x x x

PH Meter Enviremedial Services Inc WEL-PHF-1-2 Quarterly PM Panelboard General Electric, Square D /

Cooper Bussman Fused Panel Board

Annual I 1

Pressure Transducer NoShok 100 Series, 100-150-1-1-2-

Quarterly PM

Programmable Logic Controller (PLC) (part of control panel)

Rockwell Automation, Allen- Bradley (AB) Brand

Micrologix 1761- L32BWA/ Micrologix 1762- Annual

I x

Telemetry Panel Enviremedial Services Inc WMID Quarterly PM Temetry Router or Modem Wavecom /Cradel Point MTSMC-G-F4 / IBR600LP Monthly PM Temperature Transducer NoShok 800 Series, 800-40/120-1-1-x-x-040-6 Quarterly

PM

Air Compressor (electric) Ingersol Rand, Speedaire 4ME98 (Speedaire), SS5LS (Ingersol Rand)

Quarterly PM

Air Conditioner, Package Friedrich, General Electric 25LC5 (Friedrich), Zoneline AZ29E12DAB

(General Electric)

Semiannual (quarterly for filter) PM

Heater, Unit, Gas Quarterly (during heating season) PM Heater, Unit, Electric Dayton 2YU72 Quarterly (during heating season) PM 1

Paper Filter Enviremedial Services Inc PF3050 or M3025 Quarterly PM Filter, Automatic Screen Amiad Corp TAF Series Quarterly PM

Filter, Disk Enviremedial Services Inc DF3050 Quarterly PM Filter, Plate (Gigasorber) Enviremedial Services Inc GIG30100 Quarterly PM

Hose reel, Pressure Washer (including hose, wand nozzle)

Various manufacturers Various Quarterly PM 2

Hose reel, High Solids Removal (including hose, nozzle)

Quarterly PM 1

Oil Water Separator (above ground) (Includes Coalescing

Enviremedial Services Inc OWS 3050 Quarterly PM

Nozzle (Spray Bar) National Fire Fighting Corp PM Piping, Container Interior

(including valves, valve operators (electric & pneumatic), solenoid

Quarterly PM x

1502000 Spec Item 3.2 - Mechanical

J-1502000-06

PREVENTATIVE MAINTENANCE & INSPECTION PROGRAM

DISCHARGE SYSTEM

1502000 Spec Item 3.2 - Control, Electrical and Monitoring

Maintenance Frequency

Preventative Maintenance (PM) or Inspection (I) Sheet

Required

W ilm in gton

, D E

H ialeah

W est P alm B each

O m ah a, N

E

J-1502000-06

PREVENTATIVE MAINTENANCE & INSPECTION PROGRAM

DISCHARGE SYSTEM

Piping, Exterior (including valves, heating system)

Quarterly PM

Pressure Washer & Heat Exchanger, Gas or Diesel

(including pump, hose reel, hose, wand)

Enviremedial Services Inc, Landa, Homelite, Honda, Hydro Engineering Inc/Alcota

PW 3000/4.5 (ESI) ,

20021A (Landa), EHOV/EHGV (Hydro Engineering Inc)

Quarterly PM 2 2

Pump (holding tank tranfer) Finnish Thompson Inc DB 15P /1000 Quarterly PM Pump (high solid removal hose Sta-Rite Ind (Berkeley) BVM8-8-100 PMP Quarterly PM 1

Pump (high solid removal Finnish Thompson Inc / DB 15P /1000 Quarterly PM Pump (Spray Bar) Goulds 33SVBF1K2A Quarterly PM

Pump, submersible (Sediment pit/tank, portable wash rack, oil water separator)

Goulds, Zoller Zoller (2P549) Quarterly PM

Pump, Submersible (high solids removal hose reel/spray bar )

Goulds WS1032BHF Quarterly PM 1

Strainer (in-line & basket) Spears Quarterly PM Backflow prevention Various makes and sizes 1" to 2" RPS and DC units Annual Cert PM & I x x x

Air Dryers Wilkerson 5Z610 Quarterly PM

Tank, Holding & Clean Water Abanaski Skimmer Semi PM x

Container Annual PM Equipment Skid (within container) Annual PM

Lift Station Annual I Oil Water Separator (in-ground) Quarterly PM x x x

Sediment Removal (from lift station, OWS,sediment pits/tanks, wash pads)

Quarterly PM x x x x

Sediment Pit/In-ground Tank Annual PM x Wash Pad, In-ground, Concrete Annual PM x x x

Wash pad, Portable Hydro Engineering 2AM643 Annual PM

Annual Average Drum Waste 8 12 8 6 Aveerage LBS per year per site 5600 8400 5600 4200

Yearly Total 5600

Averaged Annual LBS of Sediment Removed Per Contract Year

1502000 Spec Item 3.2 - Structural

CHECK CHECKPOINT DESCRIPTION RECOMMENDATION FOR REPLACEMENT /REPAIR AND COST

POINT YES NO ESTIMATE (Attach additional quote/specification if required)

1 Check motor and fan shaft bearings for noise, vibraton, overheating;

lubrucate bearings.

2 Inspect fan for bent blades, unbalance, excessive noise and vibration.

3 Inspect, adjust belts and pulleys. Replace belt as needed.

4 Clean dampers, louvers, or shutters; lubricate pivot points and inspect linkages for tightness.

5 Inspect for tightness of connection to duckwork.

6 Inspect wiring and electrical controls for loose connections, charred, frayed or broken insulation, evidence of short circuiting, wrong size fuses, circuit breakers, or switches, and other electrical deficiencies. Tighten any loose connections.

7 Inspect piping and valves for leaks and tighten loose connections.

8 Check hydronic control valves for proper operation.

9 Inspect mounting brackets, bolts, fan guards, etc., adjust and tighten as required.

10 Check all structural components; tighten bolts, nuts, and supports as required.

11 Inspect for rust and corrosion. Apply paint where applicable.

TASK COMPLETE

TO BE PERFORMED AT EACH INSPECTION SERVICE

J-1502000-07

PREVENTATIVE MAINTENANCE PROGRAM CHECKLIST (SAMPLE)

AIR HANDLING UNIT

ACTIVITY: MECHANIC

SIGNATURE & DATE

DESIGNATION:

CHECK CHECKPOINT DESCRIPTION RECOMMENDATION FOR REPLACEMENT /REPAIR AND COST

POINT YES NO ESTIMATE (Attach additional quote/specification if required)

TASK COMPLETE

J-1502000-07

PREVENTATIVE MAINTENANCE PROGRAM CHECKLIST (SAMPLE)

AIR HANDLING UNIT

ACTIVITY: MECHANIC

SIGNATURE & DATE

DESIGNATION:

12 Inspect for waterlogged, loose, torn, or missing insulation. Repair as needed.

13 Check the drain pan and condensate piping for blockages. Remove if found.

Add treatment to prevent fungus growth. Clean drain pan.

14 Inspect controls and unit for proper operation.

15 Inspect unit for overall condition and recommend for replacement or other needed repairs.

1 Clean evaporator coil and blower.

TO BE PERFORMED ANNUALLY (SPRING)

Number Activity Component Repair Recommendations Repair Cost Date ($) (Month Identified)

J-1502000-08

REPAIR WORK REPORT

ActivityNumber Manufacturer Model Serial Number

J-1502000-09

EQUIPMENT UPDATE REPORT

New/Replaced EquipmentReplacement/ New/Removed

Component

J-1502000-10 Sediment Removal Protocols

1. These protocols apply to catch basins, trench drains, sediment pits, and oil-sand interceptors and collectively for the purpose of this document are referred to as sediment retention component (SRC).

2. During each PMI service, all SRC vessels shall be fully inspected.

3. All SRC vessels shall be dipped for sludge to determine the amount of sediment, oil and water by proportion in each vessel. If the sediment or oil or both is found to exceed the manufacturers recommended capacities and the MFR standard amount, the vessels shall be cleaned.

4. The SRC vessels shall be cleaned before more than 8 drums of oil and or sediment is accumulated during a single PMI visit. This is to ensure that MCRC sites waste generator levels are not increased to an excessive level.

5. Cleaning of some ediment pits and oil-sand interceptors are confined spaces and appropriate confined space procedures shall be followed during servicing and cleanings.

6. If any SRC vessels have floating oils on the surface and no sediment, the floating hydrocarbons will be removed, containerized and disposed of.

7. If any SRC vessels are found to have significant sediment and or oil levels in the vessel then the vessel or vessels will be fully cleaned, inspected and re-charged with recycled water or fresh water if the recycled water can not be stored during the cleaning.

8. Because sediment pits and oil-sand interceptors contain significant gallons of wash effluent (ranging from 1000 gallons to 30,000 gallons) waste minimization practices shall be used to reduce the waste containerized and hauled off site to solids water content of less than 15% and water content in oils less than 5%. Contractor will not be permitted to pump out entire volumes of these vessels and have them hauled off site.

9. The preferred and current method of cleaning SRC vessels is to pump individual chambers out and store wash effluent on site, clean sections of the SRC vessels and then return wash effluent to the cleaned chambers. This protocol provides the highest waste minimization percentages and keeps the use of potable water for recharging the sediment pits and oil-sand interceptors to a minimum.

10. If storage of wash effluent is not possible for some reason, all of the systems with the exception of the pass through system have programing and controls within the control system to pump the sediment pits and oil-sand interceptors through the reclaim system and pump the contents to the sanitary sewer system. After all effluent has been treated and discharged the sediment can be removed, containerized, and disposed of per the contract.

Table I - Input/Output Points Telemetry Parameter Critical

Alarm (requires immediate action)

PMIS Frequency Input type Real Time

Graphing/ Trending Required

Parameter Required on

Monthly Datalog Report B essem er, A

L

H u n tsville, A l

A lam ed a, C

A

C am p P en d leton , 4th

T an k s

C am p P en d leton , 4th

L A

R

L ath rop , C

A

P ico R ivera, C A

S acram en to, C

A

S an

D iego (M iram ar), C

A

S eal B each , C

A

T w en tyn in e P alm s, C

A

Jack son ville, F l

T am p a, F

L

S m yrn a (W in d y H ill), G

A

C h icago, IL

P eoria, IL

In d ian ap olis, IN

S ou th B en d

, IN

L afayette, L

A

C h icop p e, M A

B altim ore, M D

B attle C reek , M

I

S elfrid ge, M I

C am p L ejeu n e (4th T an k s), N C

C am p L ejeu n e (S ton e B ay), N

C

R ed

B an k , N

J

Input Summary System E-Stop x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x x x x x x x

Inside Air Temperature x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Inside Air Temperature (Min, Max, Average) Monitor 24/7 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x

Outside Temerature Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Outside Temerature (Min, Max, Average) Monitor 24/7 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Above Ground Transfer Line

Temperature x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes

Main System Air Pressure x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Main Water Pressure x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x

PH/PH Temp x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Total Disolved Solids (TDS) x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes

System Flow GPM Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x System Flow Total Monitor 24/7/Quaterly Reset 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x Plate Filter Pressure x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Yes x x x x x x x x x x x x x x x x x x x x x x x x x

Oil Water Separator Oil Level x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x x x x x x x Holding Tank 1 LL x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x x x x x x x Holding Tank 2 LL Monitor 24/7 Digital

Clean Water Tank LL x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x x x x x x x Sediment Collection Pit LL/or UST

Tank x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x Sediment Collection Pit HL/or

UST Tank x Monitor 24/7 Digital x x x x x x x x x x x x x x x x x x x x HSR Exterior Building Air Temp x Monitor 24/7 4/20 mA Yes Yes x

Pit heater Supply and Return Temp x Monitor 24/7 4/20 mA Yes Yes x

Output Summary Monitor 24/7

Main System Air Pressure System Shut Down x Monitor 24/7 Yes x x x x x x x x x x x x x x x x x x x x x x x x x

System Auto Shut Down x Monitor 24/7 Yes x x x x x x x x x x x x x x x x x x x x x x x x x Clean Water Tank Makeup x Monitor 24/7 Yes x x x x x x x x x x x x x x x x x x x x x x x x x Manual Pit Makeup Water x Monitor 24/7 Yes x x x x x x x x x x x x x x x x x x x

Pit Maintenance Cycle x Monitor 24/7 Yes x x x x x x x x x x x x x x x x x x x Line Protection (Line Purge) x Monitor 24/7 Yes x x x x x x x x x x x x x x x x

Transfer Line Heaters x Monitor 24/7 Yes x Container Backup Heater x Monitor 24/7 Yes x x x x x x x x x x x x x

Plate Filter Precoat x Monitor 24/7 x x x x x x x x x x x x x x x x x x x x x x x x x

J-1502000-11

TELEMENTRY AND CONTROL SYSTEM INDEX

Table I - Input/Output Points Telemetry Parameter Critical

Alarm (requires immediate action)

PMIS Frequency Input type Real Time

Graphing/ Trending Required

Input Summary System E-Stop x Monitor 24/7 Digital

Inside Air Temperature x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Inside Air Temperature (Min, Max, Average) Monitor 24/7 4/20 mA Yes

Outside Temerature Monitor 24/7/Quaterly Calibrate 4/20 mA Yes Outside Temerature (Min, Max, Average) Monitor 24/7 4/20 mA Yes

Above Ground Transfer Line Temperature x Monitor 24/7/Quaterly Calibrate 4/20 mA Yes

Main System Air Pressure x Monitor 24/7/Quaterly Calibrate…