ATTH 1 - SOW for Paint Booth and Mixing Room.pdf

910th Fabrication Flight Youngstown Air Reserve Station

Vienna, OH 44473

Purchase Industrial Paint Booth and Mixing Room

1.0 STATEMENT OF WORK

1.1 This document provides the description that shall be used to acquire ONE (1)

Custom’15 Ft. Wide, 22 Ft. Long Garmat ‘Modified’ Down Draft type Spray Booth and Mixing Room NFPA Compliant 7’0” wide X 8’ high X 12’10” deep Inside.

1.2 Contractor shall verify all measurements prior to ordering materials. All work shall be accomplished in strict accordance with prevailing industry standards, manufacturer’s written instructions and all applicable codes.

1.3 All work requiring energy shall be done in compliance with OSHA 29 CFR 1910.147 and

1910.333 lock out tag out procedure. All electrical work shall comply with current NEC as well as local codes.

2.0 SCOPE OF WORK

2.1 The contractor shall provide all labor, tools, materials, equipment, safety measures, supervision and all associated permits and services to complete the work to furnish, install, and start-up of Down Draft Booth System and Paint Mixing Room at Building 302, YARS AFB Vienna OH. Contractor is responsible for the purchase of the system and all miscellaneous materials needed to install a fully functional system.

i. Contractor shall be responsible for due diligence. Customer will provide basic building/shop layouts, site visits, other information as necessary upon request. For point of contact, see Par 3.5.

ii. Contractor will be responsible for connecting system to base power. (Customer will provide utilities (electrical power, gas and plant air) within 50ft of equipment).

iii. Contractor will be responsible for System start-up and functions check.

iv. A minimum of 8 hours of In-plant operator/maintenance training for government operators and safety personnel for the conveyorized and powder systems.

v. Final inspection per government end user acceptance. Commissioning and testing to be required before acceptance (Training end users from start to finish on all aspects of the equipment).

3 EQUIPMENT DESCRIPTION

3.1 SPRAY BOOTH

ONE ‘Custom’ 15 Ft. Wide, 22 Ft. Long GARMAT “CHINOOK II” model with LED Lighting

The Booth is a ‘Modified’ Down Draft Solid Back type with ‘built-in’ Heated Air Replacement System Booth is constructed of “Double” Skinned, Insulated Panels, Powder Coated Inside & Out complete with.

997,000 BTU, Direct gas-fired, Heat/Recirculating Cure System 11,000-13,000 CFM, 13,000 CFM Intake & Exhaust

Air Intake Supply Blower, 7.5 HP 208/230/460-60-3 Phase voltage.

Paint Exhaust Air Blower, 7.5 HP 208/230/460-60-3 Phase voltage.

o NOTE: Blowers are Dual Inlet Reverse Incline Type Fans with Airfoil Blades

Power Requirements for:

208/230 volt 3-phase system Or 480 volt 3-phase system

Lighting – LED Upgrade

(15) 4-Tube, 48”, C.1, Div. 2, Light Fixtures (inside access) w/ color correcting LED tubes

(8) Hip mounted, (1) rear wall mounted

(6) side wall mounted [60 LED tubes total]

Filtered Ceiling - comprised of highly efficient (99% - 10 micron) ‘Blanket’ o Diffusion Media (covers approx. 65% of the ceiling) set of Tri-Fold Product Doors [1 leaf serving as personnel access] with ‘rectangular’ observation windows

(1) 10’W x 8’10” H set of Tri-Fold Product Doors [1 leaf serving as personnel access] with ‘rectangular’ observation windows

(1) Side Personnel Door with observation window

Control Panel “standard” style w/ Pressure Balance Control

Includes: Intake & Exhaust Duct Package w/ Intake hood and Exhaust damper/canopy.

o NOTE: Roof Curbs for a ‘Flat’ Tar & Gravel type roof, are included in the installation

PAINT MIX ROOM

Mix rooms are NFPA compliant, power ventilated units, designed to draw “heavier-than-air” solvent vapors from near floor level, exhausting outdoors and operating 24-7. These may be ‘standalone’ units or designed to attach directly to the paint booth. (allow 8-12” between) These are bolt together units. (allow space for assembly)

ONE ‘Custom’ 7 Ft. Wide TIER Style (49935-S) Mix Room, constructed of “Single”

Skin Panels

Dimensions: 7’0” wide X 8’ high X 12’10” deep Inside 7’4” wide X 8’2” high X13’4” deep Outside

12” Powered Exhauster - 2/3 HP

(2) 4-tube, 48”, T8 C. 1, Div.2, Inside Access, Fluorescent Light Fixtures

(1) Personnel Access Door with Observation Window – standard for egress ‘Powder Coated’ White inside and out

NOTE: Ducting / Exhaust to Outdoors is included in the installation.

BOOTH OPTIONS:

1. Parts Hanger – single sliding parts rack with 10’ of track & rollers One (1) Included with the Spray Booth

2. Breathable Air System

We offer ‘MARTECH’ Breathable air systems to provide Grade “D” Breathable Air from your existing compressed air supply.

Their Model 50 Systems are designed to provide 50 SCFM of Grade “D” Breathable Air and are offered in types supporting up to 4-operators. These are complete systems, panel mounted and available in both stationary and portable versions. All Model 50 systems are outfitted with a broad range monitor, four-stage filtration, and out float drain. With a warmup purge cycle time of only one minute, these systems are ready quickly. Built in warning lamps and auditable horn alert users if hazardous gases exceed the preset OSHA limits.

A wall mounted panel type 75503, QABS - Model 50-2 System

4 EXECUTION

4.1 Shipment, installation and training to be completed by the contractor and coordinated with the customer.

4.2 Place of Performance: 910th Airlift Wing, Vienna, OH 44473

4.3 Security Requirements: Contractor shall adhere to current installation security policies.

For security policies and access to the base, contractors shall contact: JENKINS, LORI J

CIV USAF AFRC 910 CONF/PK 330-609-1041

4.4 Government Furnished Property (GFP) and Services: The US Government will not provide any, fuel, or facilities to the contractor for the execution of this contract. Should an emergency arise, only the necessary basic lifesaving and life support measures will be provided if an emergency occurs.

4.5 Government Point of Contact (POC):

5 GENERAL REQUIREMENTS

5.1 Contractor shall cleanup work sites daily and properly dispose of debris.

5.2 The work shall be performed in such a manner as to cause the least interference with the normal functions of the Government activity. Work areas will be cleared/vacated for the period necessary for the Contractor to perform work.

5.3 Prior to beginning any work, the Contractor shall meet with the designated Government representative to discuss and develop mutual understandings relative to scheduling and administering work. All work shall be accomplished within 180 calendar days after date of award. This completion time includes 14-day period for checking background of the contractor’s personnel prior to arrival to start work on Base. All other work shall be accomplished between the hours of 6:30 a.m. and 5:00 p.m., Monday thru Friday (excluding federal holidays) unless otherwise specified in the requirements section and specifically pre-arranged with the Contracting Officer. This requires a written request two (2) days prior to proposed work.

5.4 Work shall be accomplished by personnel experienced in their respective trades. The

Contractor shall perform all work in accordance with acceptable industry standards and all federal, state, and local codes.

5.5 All work requiring energy (electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other) removal shall be done in compliance with OSHA 29 CFR 1910.147 and 1910.333 lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. NFPA 70E (current edition), Standard for Electrical Safety in the Workplace, shall also be utilized for worker safety compliance.

5.6 Except where specifically specified otherwise herein, all salvable materials and equipment disconnected or removed during the course of the work and not indicated or specified for reuse on the new work shall remain the property of the Government. All recyclable materials such as metals, pipes, pumps, engines, motors, and certain electrical components, to include switch gear, MCCs, conduit, copper wire, distribution and control panels, nuts, bolts, washers, old motor starters, obsolete breakers, cable lugs, conduit, conduit fittings, connection boxes, etc. will be recycled in accordance the base Qualified Recycling Program. Remaining material shall be removed from the Government property. Contractor will disassemble or cut recyclable material to fit into roll-off containers or on flat bed trailers. With no part of the items hanging off the trailers or protruding out of the top of the containers.

5.7 Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. The Contractor will provide at least two (2) ten (10) pound 4A:80 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on-site for a minimum of 1 Hour after completion of the task or as specified on the hot work permit. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the EMERGENCY FIRE phone number 330-609-1369. ANY FIRE, NO MATTER HOW

SMALL, SHALL BE REPORTED TO 330-609-1369 IMMEDIATELY.

END OF SOW