Attch 3) Endless Pool Spec Sheet.pdf

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Endless Pool Repair
Solicitation number
FA4626-24-Q-0035
Issued by

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The document provided is the Endless Pool Spec Sheet, which is an attachment related to the federal contract opportunity for Endless Pool Repair at Malmstrom AFB.

The Solicitation Number is FA4626-24-Q-0035, and the opportunity type is a Solicitation to repair the plumbing that will bring the endless pool back on-line for Malmstrom AFB. The contracting agency is the Department of the Air Force Global Strike Command. The Spec Sheet outlines the technical requirements and specifications for the endless pool, including dimensions, mechanical systems, and other details. Offerors will need to provide pricing and other required information to address the full scope of the solicitation.

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Text version

SIDE VIEW

FRONT VIEW

PROPULSION

HOUSING

UNDERWATER

RETURN CHANNEL

HYDRAULIC HOSE

FITTINGS BEHIND

SHROUD

16" DIA PROPELLER

UNDERWATER RETURN

CHANNELS WITH WIDE

PERFORATED STAINLESS

STEEL OUTLET GRILLS

(MODEL# 18-59)

WATER LEVEL

RETURN

SKIMMER/FILTER

HYDRAULIC HOSE FITTINGS

BEHIND SHROUD

PROPULSION

HOUSING

14' (Opt)

15' (Opt)

16' (Opt)

42"

48"

54"

HOUSING (21" wide x 16" tall)

THROAT (T)

5"

11"

17"

42", 48", 54"

42", 48", 54"

42", 48" ONLY

WIDTH

HEIGHT

13' (Opt)

14' (Std)

15' (Opt)

16' (Opt)

5'-0"

BR

6'-0"

5'-0'

BF

5'-0"5'-0"

5'-0"

5'-0"

5'-0"

LENGTH

42", 48", 54"

42", 48", 54"

42", 48" ONLY

42", 48", 54"

Panel Height

0"

2'-0"

BM

0"

3'-0"

W

24"

30"

30"

S

42"

42"

54"

X

63"

63"

75"

Y

34.5"

40.5"

40.5"

B

5'-6"

6'-0"

6'-6"

Panel Height

13' (Std) 42", 48", 54" 24" 30" 51" 34.5" 5'-0"

STANDARD 13'-0" WIDTH

(ALT WIDTHS AVAILABLE)

18"

W 21"

S

B

V A

R I E

S

21" 18"W

B

18"

BR BF

18"

STANDARD 14'-0" LENGTH

(ALT LENGTHS AVAILABLE)

BM

Y X Y

T

1601 Dutton Mill Road, Aston PA 19014 www.endlesspools.com swim@endlesspools.com 800-732-8660

DETAIL NUMBER:

EP-13.0A

DUAL PROPULSION DETAIL

REV: 2020/02/28

DUAL PROPULSION ENDLESS POOL

(42" H PANELS SHOWN)

T O

P

O

F

P

A N

E L

WATER QUALITY

SYSTEM LOCATED

REMOTELY

13'-0"

HYDRAULIC HOSES TO

REMOTE POWER UNIT

FOR UNDERWATER

TREADMILL

1'-6"

D R

A I N

A G

E

TENSION STRAPS/

FLOOR LEVELING

SYSTEM

1'-1 3/4"9 3/4"

SYNTHETIC COPING

REAR BENCH RISER

CORNER STEP

14'-0"

NSF LISTED

SKIMMER

PROPULSION

HOUSING

HYDRAULIC

TREADMILL

MANUAL

RETRACTABLE

SECURITY COVER

ROLLER & TRACK

REMOTE WATER

QUALITY SYSTEM

HYDRAULIC POWER UNITS IN

SHELTERED LOCATION WITH

HYDRAULIC HOSES TO POOL

BB

A

A

51" WATER

LEVEL

C

C

PANEL-MOUNTED

FLOOR DRAINS

HYDRAULIC

TREADMILL

ACCESS VARIES

DEPENDING ON INSTALL

SYNTHETIC COPING

w/ TENSION STRAPS, REQUIRES SMOOTH, LEVEL SLAB

REAR BENCH

RISER

CORNER STEP

14'-0"

COMMERCIAL

1'-6" MIN

CLEARANCE

FOR COVER

HANDLE

MANUAL

RETRACTABLE

SECURITY COVER,

PANEL MOUNT

UNDERWATER

RETURN CHANNEL

DRAINAGE

PROPULSION

HOUSING

WATER LEVEL

CONCRETE SLAB,

BY OTHERS

WALL DRAINS

HYDRAULIC

TREADMILL

SYNTHETIC COPING

w/ TENSION STRAPS, REQUIRES SMOOTH, 13'-0"

NSF LISTED

COMMERCIAL

SKIMMER

SKIMMER EQUALIZATION

LINE w/ VGB 2008

COMPLIANT SUCTION

OUTLET COVER

SECURITY COVER,

HYDRAULIC HOSE

FITTINGS BEHIND

SHROUD

RETURN

RETURN CHANNEL

WATER LEVEL

CONCRETE SLAB,

3 1/2" TYP

PLAN VIEW

SCALE: Not To Scale

SECTION A-A

SCALE: Not To Scale

SECTION B-B

SCALE: Not To Scale

ELEVATION C-C

SCALE: Not To Scale

▪ Height 54 in Panel

▪ Hydraulic Treadmill (Details EP-9.2)

POOL CONFIGURATION

(For Additional Information, Request Appropriate

Detail Drawings from your Design Representative)

▪ Tension Straps/ Floor Leveling System (Detail EP-2.1)

▪ Manual Retractable Security Cover, Rear Skirting Mount (Details Sect 6)

▪ Commercial Reinforced 60 mil Membrane (Details Sect 11.5.1)

▪ Coping Rail (not shown) (Detail EP-8.10)

▪ Remote Commercial Water Quality System (Detail EP-11.1.1)

FULLY ABOVE GROUND DUAL CURRENT

COMMERCIAL MODULAR POOL

AFS-3

▪ Corner Step, Rear Left Side (Details EP-8.4, EP-8.5, EP-8.6)

▪ Length 14 ft Inside Dimension

▪ 12" Rear Bench Riser (Detail EP-8.3)

▪ Underwater Return Channel (Color: Platinum)

▪ Width 13 ft Inside Dimension

▪ Hydraulic Power Units, 5 HP ea (Detail EP-7.1.0)

▪ Synthetic Coping (Color: Frost Granite) (Details Sect EP-4.0)

▪ Custom Aluminum Panel Graphic Skirting

PRELIMINARY DRAWING - NOT FINALIZED

DETAILS SUBJECT TO CHANGE

Commercial Water Quality System Components (Details Sect 11)

▪ NSF-Listed Automatic Surface Skimmer w/ Float Valve, Equalizer Valve &

Line & VGB 2008 Compliant 6" dia Suction Cover

▪ NSF-Listed Water Circulation Pump

▪ 4 kw Electric Heater/Controller w/ Deck Mount Display

▪ NSF-Listed 150 sf Cartridge Filter

▪ Pressure Gauge (on Filter Housing)

▪ Horizontal Clamp-on/Insertion Mount In-line Flowmeter

▪ Directional Eyeball Return Fitting

▪ Chemical Feeder

1601 Dutton Mill Road, Aston PA 19014 www.endlesspools.com swim@endlesspools.com 800-732-8660

DRAWING NO.

Client Name:

Client Address:

Client #:

APSP - 16 (VGB 2008)

COMPLIANT

2001779

S

L

I

D

T E

US

DATE: 06/30/2020

Malstrom Air Force Base

Henry Camp

312 73rd St N

Malmstrom AFB, MT 59402

2601212

GENERAL NOTES:

▪ POOL SITE MUST BE CAPABLE OF SUPPORTING A LOAD OF 75 LB/SF FOR

EVERY FOOT OF POOL HEIGHT. IF POURING A CONCRETE SLAB, IT SHOULD

EXTEND A MINIMUM OF 6 IN BEYOND THE POOL'S BOTTOM FLANGE. THE

EQUIPMENT END SHOULD EXTEND ENOUGH TO SUPPORT POOLSIDE

EQUIPMENT IF NEEDED - SEE PERTINENT DETAILS.

▪ CONTRACTOR TO VERIFY SITE CONDITIONS PRIOR TO INSTALLATION.

▪ ACCESS MUST BE MAINTAINED TO THE WATER-QUALITY SYSTEM, AS WELL

AS TO THE POWER UNIT, WHEN A HYDRAULIC TREADMILL OR AN

AUTOMATIC RETRACTABLE SECURITY COVER IS SPECIFIED & TO THE

EXTERIOR OF THE PANEL WHERE OPTIONAL JETS AND/OR LIGHTS ARE

INSTALLED.

▪ ENDLESS POOLS CANNOT STRESS ENOUGH THE NECESSITY OF DRAINAGE

AT THE POOL SITE. FLOOR DRAINS OR SUMP SYSTEMS SHOULD BE

LOCATED ADJACENT TO THE POOL AND TESTED TO ENSURE WATER

DRAINS PROPERLY.

▪ THE POOL SHOULD BE BONDED TO ITS ASSOCIATED EQUIPMENT & SLAB

OR DECKING, IF APPLICABLE, IN ACCORDANCE WITH LOCAL CODE.

▪ THE ENDLESS POOL SHALL BE INSTALLED IN ACCORDANCE WITH ALL

APPLICABLE CODES. REQUIRED PERMITTING IS THE SOLE RESPONSIBILITY

OF THE OWNER.

▪ THE ENTIRE ENDLESS POOL SYSTEM IS ETL LISTED, REF #2001779 AND

CONFORMS TO UL STANDARD #1563. INDIVIDUALLY, ALL ELECTRICAL

COMPONENTS OF THE ENDLESS POOL ARE UL or CSA APPROVED.

▪ ALL ELECTRIC CIRCUITS MUST BE GFCI/RCD PROTECTED.

▪ THIS DRAWING MAY NOT REFLECT ALL THE OPTIONS SELECTED BY THE

OWNER.

▪ Commercial Wall Drains (Detail EP-11.6.3)

1161838256A Highlight

1161838256A Highlight

1161838256A Highlight

1161838256A Highlight

1161838256A Highlight

Commercial Three-Phase Power Supply Supplemental Guide

Endless Pools D80014 0319

Section 1: Parts List

Qty Description (_) 3-Phase Hydraulic Power Unit (quantity dependent on type of Swim Current and/or Hydraulic Treadmill) 1 3-Phase Circulating Pump

3-Phase 6kw Electric Heater 3-Phase Commercial Water Quality System Supplemental Kit

1 1-Phase UV Sanitizer

Section 2: Description In certain circumstances, 3-phase power is the only power available. Endless Pools can provide equipment that can accept 3-phase power.

Input voltage may vary depending on the configuration of the 3-phase power supply. Consult with your electrician to verify the operating voltage. The Endless Pool Hydraulic Power Unit will be pre-wired according to the operating voltage chosen. A 3-phase power supply will lower the amperage requirement.

Note: The UV sanitizer, which is a standard component of the Commercial Water Quality System will require a 1-phase power supply. This component must plug into a 1-phase (GFCI or RCD) convenience outlet.

The receiver card in the power unit will require a 220 volt 2 amp single-phase power supply (see wiring diagram on page 8).

Section 3: Electrical Requirements

All electrical connections should be made by a licensed electrician in accordance with all applicable national and local electrical code. Failure to do so could cause injury or death.

The power requirements for the Commercial Endless Pool will be dictated by the equipment present as well as the supplied incoming voltage. The power unit(s) should be on their own dedicated circuit. The Water Quality System circulating pump and electric heater can share a circuit (as long as they are of similar incoming voltage rating).

3-Phase motors require an initial inspection to ensure proper rotation of the pump. Once installed, momentarily cycle power on and then off. Note the rotation of motor shaft as it comes to a stop. If wired correctly the motor shaft will match the rotation arrow noted on the pump.

Refer to the charts on the following page when configuring the incoming electrical supply. Also refer to the wiring diagrams at the end of this guide.

WARNING

60Hz 3Phase Breakdown Chart Circulation Pump Model Voltage HP FLA

Sta-Rite Max-E-Pro 208-230/460V 1 5.0-4.6/2.3ˡ

Heater Model Voltage Output FLA

Coates, Three Phase, 6Kw 240V 32406CE 208V 6kw 17ˡ

Coates, Three Phase, 6Kw 480V 34806CE 480V 6kw 7.5ˡ

Raypak 106A Natural Gas/Propane 110v/220v² 105BTU N/A

Raypak 207A Natural Gas/Propane 110v/220v² 200KBTU N/A 1 Recommend that the circulation pump and electric heater share the same power supply. The sum of the FLA for the pump and the FLA for the heater must not exceed 80% of the breaker size.

2 Power supply must be single phase.

Three Phase HPU*˟ Voltage Kw FLA SFA

Standard Endless Pool 230/460 3.7 13.6/6.8 15.2/7.6

Performance Endless Pool 230/460 3.7 13.6/6.8 15.2/7.6

High Performance Endless Pool³ 208-230/460 5.6 22.4-21.6/10.8 26-25.2/12.6

Elite Endless Pool³ 208-230/460 5.6 22.4-21.6/10.8 26-25.2/12.6

Dual Propulsion Endless Pool⁴ 230/460 3.7 13.6/6.8 15.2/7.6

Optional Hydraulic Treadmill5 230/460 3.7 13.6/6.8 15.2/7.6

* The amp draw of the motor must not exceed 80% of the breaker rating.

˟ The receiver card in the power unit controller must receive a single phase 220v 2amp power supply.

³ Recommend sizing breaker to the SFA.

⁴ Two Power Units present-each will require its own dedicated power supply.

5 Requires its own dedicated power supply.

50Hz 3Phase Breakdown Chart Circulation Pump Model Voltage HP FLA

Sta-Rite Max-E-Pro 220-240/380-415V 3/4 3.6/2.0ˡ

Heater Model Voltage Output FLA

Coates, Three Phase, 6Kw 240V 32406CE 220V 6kw 17ˡ

Coates, Three Phase, 6Kw 380V 33806CE 380V 6kw 9ˡ ˡ Recommend that the circulation pump and electric heater share the same power supply. Breaker size must be greater than the sum of the Circulation Pump FLA and the Heater.

Three Phase HPU*˟ Voltage Kw FLA SFA

Standard Endless Pool 190/380 3.7 15.6/7.8 18/9

Performance Endless Pool 190/380 3.7 15.6/7.8 18/9

High Performance Endless Pool³ 190/380 5.6 24.8/12.4 28.8/14.4

Elite Endless Pool³ 190/380 5.6 24.8/12.4 28.8/14.4

Dual Propulsion Endless Pool⁴ 190/380 3.7 15.6/7.8 18/9

Optional Hydraulic Treadmill5 190/380 3.7 15.6/7.8 18/9

* The amp draw of the motor must not exceed 80% of the breaker rating.

˟ The receiver card in the power unit controller must receive a single phase 220v 2amp power supply.

³ Recommend sizing breaker to the SFA.

⁴ Two Power Units present-each will require its own dedicated power supply.

5 Requires its own dedicated power supply.

Section 4: Installation Instructions

Hydraulic Power Unit The hydraulic hoses are connected to the power unit. The low-pressure line connects to the port at the oil fill/element and the high-pressure line connects to the port on the high-pressure manifold (blue box). The maximum pressure of the power unit is 1500psi.

The receiver card in the power unit will require a 220 volt 2 amp single-phase power supply (see wiring diagram on page 8). Use the chart below to ensure that the motor is wired properly based on the input voltage.

If Endless Pools is made aware of the system voltage, the power unit will arrive with the controller already attached and the motor will be pre-wired into the controller. The controller will also come with a 6' electrical whip that will get directly wired to a shut off.

For power units with Leeson 3 phase motors:

Voltage Line 1 Line 2 Line 3 Join Separate

208-240 (T1,T7) (T2,T8) (T3,T9) (T4,P4), (T5,P5), (T6,P6)

380-440 (T1) (T2) (T3) (T4,T7), (T5,T8), (T6,T9) (P4), (P5), (P6)

Water Quality System The Commercial Water Quality System (CWQS) will come as a kit of parts that must be assembled on site. Any pool with a CWQS will receive a box labeled, Plumbing Component Kit for Commercial Water Quality System (CWQS) Universal. This is a kit primarily composed of PVC plumbing fittings. This kit will be used to plumb the majority of the CWQS. Depending on site-specific factors, there may be extra fittings once the CWQS has been fully installed. Conversely, additional fittings may be required; any additional fittings can be obtained at a local home improvement store (make sure they are schedule 40 deep socket PVC fittings).

If a UV Sanitizer or Chemical Feeder is present, then each of them will come with an installation kit. These installation kits will have PVC fittings specific to the installation of each item. Make sure to refer to expanded view of Fig. 2 and Fig. 3 when installing these items. There is a flow meter provided with both installation kits.

This is to ensure proper flow through each of component. It is critical that there is a minimum of 7.5” (19.05cm) of uninterrupted rigid PVC pipe before the flow meter and a minimum of 3” (7.62cm) of uninterrupted rigid PVC pipe after the flow meter.

Different circulating pumps and heaters will be provided based upon the power supply (single phase or three phase) chosen at the time of ordering the unit. A specific installation kit will be provided depending on power supply. These kits will have the appropriate plumbing connections and components. 3-Phase motors require an initial inspection to ensure proper rotation of the pump. Once installed, momentarily cycle power on and then off. Note the rotation of motor shaft as it comes to a stop. If wired correctly the motor shaft will match the rotation arrow noted on the pump.

Any PVC pipe represtented as a solid line must be rigid PVC pipe.

Any pipe represented as a dashed line can be either rigid or flexible PVC pipe.

Any PVC fitting reprsented with dashed lines is a suggusted fitting. Site specific factors will dictate the location and quantity of suggested fittings.

Any PVC fitting represented with solid lines is a required PVC fitting.

Flow of Water

Fig. 3

Fig. 2

Fig. 1

Elbow, PVC, Schedule 40, Street, 90°, FSlip x MSlip, 1-1/2" dia pipe

Elbow, PVC, Schedule 40, 45°, FSlip x FSlip, 1-1/2" dia pipe

Coupling, PVC, Schedule 40, FSlip x FSlip, 1-1/2" dia pipe

Use these provided PVC fittings as needed to make the connections between the primary components of the Commercial Water Quality System. Site specific factors will dictate the type and quantity of these fittings.

Elbow, PVC, Schedule 40, 90°, FSlip x FSlip, 1-1/2" dia pipe

Fig. 1

Valve, Ball, PVC, 1-1/2" FSlip x 1-1/2" FSlip

Valve, Ball, PVC, 1-1/2" FSlip x 1-1/2" FSlip

Circulating Pump

Tee, PVC, Schedule 40, Reducing, 1-1/2" FSlip x 1-1/2" FSlip x 3/4" FPT

Valve, Ball, PVC, 1-1/2" FSlip x 1-1/2" FSlip

Valve, Hose Bib, PVC, 3/4" MPT

Union Fitting, PVC, Schedule 40, 1-1/2" FSlip x 1-1/2" FSlip

Cartridge Filter

Adapter, PVC, FPTxFslip, 1-1/2"

Electric Heater (Three Phase)

Fig. 2

Fig. 3

Section 5: Wiring Diagrams

2. ep13.0a Drawing- Dual Propulsion Endless Pool
Sheets and Views
Dual Propulsion 13.0A
3. ep13.0b Drawing- Dual Propulsion Endless Pool
4. addl spec, malmstrom2601212ep
Sheets and Views
DP 54

5. Endless pool_commercial_3phase_sg(27)

File details come from the government source that posted it. Updated .