Attachments 1_ Locomotive locations.pdf

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Periodic Inspection and Repair of GenSet Locomotive Support
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6913G623R200003
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Amendment no. 0001 6913G623R200003.pdf PDF
RFP 6913G623R200003.pdf PDF
Attachment 3_ Pricing Schedule.xlsx XLSX spreadsheet
Attachment 2_Wage Determinations.pdf PDF

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Appendix A, Locomo�ves and Loca�ons

Table 4, GenSet locomotives per Road Number

Loca�on Locomo�ve number Model/Plate

Ft. Riley, KS 6501 3GS21B / plate-L

6504 3GS21B / plate-L

6511 3GS21B / plate-C

Ft. Bragg, NC 6508 3GS21B / plate-C

6515 3GS21B / plate-C

6516 3GS21B / plate-C

Ft. Carson, CO 6506 3GS21B / plate-L

6512 3GS21B / plate-C

Ft. Bliss, TX 6500 3GS21B / plate-L

6513 3GS21B / plate-C

Ft. Hood, TX

6505 3GS21B / plate-L

6517 3GS21B / plate-C

6524 3GS18B / plate-C

6518 3GS21B / plate-C

Ft. Campbell, KY 6519 3GS21B / plate-C

6520 3GS21B / plate-C

Ft. Stewart, GA 6507 3GS21B / plate-L

6514 3GS21B / plate-C

6523 3GS18B / plate-C

Ft. Sill, OK 6509 3GS21B / plate-C

6510 3GS21B / plate-C

6521 3GS21B / plate-C

Ft. Lewis, WA 6502 3GS21B / plate-L

6503 3GS21B / plate-L

6522 3GS18B / plate-C

Crane, IN

6500072 1GS7B

6500365 1GS7B

6500645 2GS14B

6500650 2GS14B

Table 3, GenSet Locomotive Model and Quantity

Locomo�ve Model/type Quan�ty 3GS21B AAR Plate-L 8 3GS21B AAR Plate-C 14 3GS18B Tier 4 3

1GS7B 2

2GS14B 2

GenSet Locomo�ve Qty. 29

Appendix B, Locomo�ve Inspec�on Requirements/Criteria

GenSet Field Service PM Sheet.xls

Trucks and wheels: Perform a visual inspec�on checking for leaks and damage. Inspect truck bolsters and frames, trac�on motor nose suspension assemblies, trac�on motor air ducts, ellip�cal spring packs, coil springs and saddles, all wheel bearings and pedestal liners, swing hangers, swing hanger bearing blocks, brake cylinders, all levers and brake rigging, height of brake rigging and brake heads. Replace all worn out brake shoes as required. Inspect and adjust brake cylinders 3” to 4”. Inspect wheels and record dimensions on flange thickness, flange height, and rim thickness. Inspect wheels for deficiencies.

Trac�on Motors: Inspect for excessive arcing. Inspect bearing caps and assure that they are not loose or overheated. Inspect motor leads. Inspect brushes and replace as required. Check gear case for �ghtness and leakage. Inspect for adequate gear case lubrica�on, fill as required.

Engine/Generator: Inspect generator for: excessive arcing. Inspect brushes. Inspect for thrown solder on the inside of the frame. Inspect to ensure that the inside of generator is free water and oil. Inspect flex plate, and if generator is equipped with screens, ensure they are free of accumulated dirt. Inspec�on and maintenance should be performed on a systema�c basis as outlined in the N-VIRO Maintenance Schedule.

Below Deck: Inspect all steps and handrails for clearance and �ghtness, Inspect cu�ng levers, linkage, handle used to uncouple from switching step, coupler, knuckle of pulling face, knuckle pins, li�er and lock, guard arm and knuckle nose, coupler height, coupler shank wear plate, coupler carrier, coupler shank pins and bushings, dra� gears, wear plate on botom of yoke and on dra� gear carrier, dra� gear pockets, frame, fuel and air tanks, side bearing clearance correct safety hazard stenciling or mandatory stenciling on front of corners of locomo�ve and locomo�ve iden�fica�on, all front and rear hoses and dates, brake cylinder hoses. Drain water and sludge from fuel tank. Inspect main reservoir drain valves for proper se�ng and opera�on. Inspect both angle cocks for proper opera�on.

Perform visual inspection around the unit, checking for leaks and damage Adjust brake cylinder travel to 3"-4" Fill gear cases as required Inspect support bearing oil and fill as required Inspect all gear cases and underneath for leaks or damage Inspect trucks for defects Inspect main reservoir drain valves for proper setting and operation Inspect fuel tank and fittings for leaks - drain condensation Inspect all step treads and handrails for clearance and tightness Inspect both angle cocks for proper operation Inspect knuckles for wear and cracks Measure wheels and record on wheel inspection report Inspect traction motors for defects Inspect traction motor brushes, replace as required

Cab:

Inspect all cab seats for proper operation and safety Inspect and test handbrake operation Inspect electrical cabinet doors and equipment Inspect inside of the electrical cabinet, relays, contactors, ect.

Blow excessive dust and dirt from cabinet.

Inspect cab floor, doors, and weatherstripping Test operation of emergency brake valve Test air gauges Conduct air brake test Perform downloads and review for repairs:

a. Fault log

b. GE download

c. Stat download

d. Download N-Limit/N-Force/ZTR Fault logs & clear

e. Review refusal for shut down in idle limiting and correct issues.

f. Check for proper software version installed.

g. Test idle limiting shut down and restart procedures Test operation of RCL if equipped Test all lights, head, ditch, cab, gauge, ground, engine room, etc.

Test sanders for proper operation Test horn and bell for proper operation Test cab and strip heaters for proper operation

Electrical: Inspect on controller components and mechanisms: control stand and high voltage cabinets, ground relay, CCB26 system, and clear N-Force fault lists. Run N-Force Tests according to N-ViroMo�ve Locomo�ve manuals per appropriate model. Inspect control circuit components, electrical cabinets, and all terminal boards and connec�ons. Inspect bateries, field and shunt field contacts, all “high current” resistors choppers, relays, N-Lights and headlights, electrical contact and integrity, all “low current” resistors, Low Voltage Power Supply (LVPS) and batery charging, ditch lights, step lights and number light assemblies. Inspect high voltage components power contactors and power transfer switches, movable mechanical parts, power contactors and reversers, and all high voltage cabling.

Inspect for all covers, guards in place and tight Inspect battery levels, fill if required Check all charging rates Check for low voltage grounds Test operation of ground relay Test battery disconnect switch if equipped Inspect all fuses, circuit breakers, switches, etc.

Inspect all batteries, cables, and connections Check and record battery hydrometer readings

Mechanical: Inspect radiator and cooling fans, plugs and motors, underside of radiators, for leaks in cooling system, air compressor, for excessive water and oil leaks at couplings and flanges, rear and front trac�on motor blower screens, oil levels and condi�on. Check for cracks and signs of exhaust leakage.

Inspect for oil seepage and high-pressure fuel rail connec�ons, air box, engine air intake filters and body filters.

Inspect all genset compartments for signs of coolant, oil, or air leaks.

Check all anti-freeze clamps for tightness Inspect for any loose or broken clamps Inspect all turbo boots and mounting bolts Inspect for any loose brackets Inspect main oil tank for leaks Note oil level in the main tank by glass (top, bottom) fill if needed Inspect oil float to the level of oil in the engine Inspect for exhaust leaks or evidence of exhaust leaks Inspect air compressor Check and record oil level in the air compressor, add if needed Inspect air compressor compartment

Opera�on: Start each engine independently and inspect the opera�on of the engine while idling. Check the engine oil pressure and temperature, an�freeze level, and engine oil level, radiator cooling fans and drive lines, compressor load and unload, trac�on motor blowers, water system and oil systems. Check engine shutdown devices, opera�on of all lights, opera�on of cab heaters, fans, air condi�oners, low voltage grounds, opera�on of sanders in both direc�ons, and opera�on of horn and bell, handbrake, brake piston travel, proper opera�on of locomo�ve, and gauges. Perform air system test, and test and verify opera�on of event recorder. Inspect air brake and control system in accordance with FRA 232.10, and opera�on of wiper motors.

Maintenance: Maintenance performed is con�ngent upon the deficiencies and shortcomings that were discovered during inspec�ons. The items in the table below are in addi�on to the filter replacements.

Manufacturer’s Part Number Part (Annual)

172001015 AIR BRAKE AIR FILTER ASSY. KIT

5000000025 ELEMENT, BREATHER (ENGINE BREATHER)

171001008 OIL FILTER, AIR COMPRESSOR

171001148 AIR FILTER, AIR COMPRESSOR

171002001 FILTER KIT, AIR COMPRESSOR

171003000 A/C OIL CHANGE ROTO H OIL (5 GAL DRUMS)

162001002 CAP FILLER 2" 15 PSI (RADIATOR)

5250000228 FUEL FILTER (25 MICRON, FBO-10)

5000000003 FILTER, SPIN-ON (100 MESH)

119001008 CORROSION INHIBITOR

119001003 FILTER, FUEL (3 MICRON)

164001013 PRIMARY ELEMENT, AIR INTAKE

119001001 FILTER, LUBE OIL

119001004 RESISTOR, CORROSION FILTER

Manufacturer’s Part Number Part (every two years)

5000000025 ELEMENT, BREATHER (ENGINE / BREATHER)

171002001 FILTER KIT, AIR COMPRESSOR

171003000 A/C OIL CHANGE ROTO H OIL (5 GAL DRUMS)

171002000 AIR COMPRESSOR VALVES KITS

162001002 CAP FILLER 2" 15 PSI (RADIATOR)

172001015 AIR BRAKE AIR FILTER ASSY. KIT

171002000 AIR COMPRESSOR VALVES KITS

Appendix C, Conven�onal and GenSet Locomo�ves and Loca�ons

Loca�on Qty. All locomo�ves GenSet Locomo�ve ID Conven�onal Locomo�ve ID & Model

Fort Bliss, TX 5

4600 GM EMD GP-9 120-ton 4623 GM EMD GP-10 120-ton 4625 GM EMD GP-10 120-ton

Fort Lewis, WA 3

Fort Riley, KS 3

Fort Hood, TX 7

1400 GM EMD GP-10 120-ton 4652 GM EMD GP-40-2 120-ton 4655 GM EMD GP-40-2 120-ton

Fort Carson, CO 4

4611 GM EMD GP-10 120-ton 4653 GM EMD GP-40 120-ton

Fort Stewart, GA 5

4630 GM EMD GP 120-ton 4642 GM EMD GP 120-ton

Fort Bragg, NC 3

Fort Sill, OK 3

Fort Campbell, KY 4 6519

1871 GM EMD GP 120-ton 4607 GM EMD GP-10 120-ton

Crane Army Plant, IN 4

65-00072 65-00365 65-00645 65-00650

Fort Leonard Wood, MO 2 4606 GM EMD GP-10 120-ton 4654 GM EMD GP-40-2 120-ton

Fort McCoy, WI 2 4626 GM EMD 120-ton 4636 GM EMD GP-9 120-ton

Fort Irwin (Barstow), CA 4

4609 GM EMD GP-10 120-ton 4616 GM EMD GP-10 120-ton 4621 GM EMD GP-10 120-ton 4633 GM EMD GP-9 120-ton

Sierra Army Depot, CA 3 1874 GM EMD 120-ton 4618 GM EMD 120-ton 4628 GM EMD 120-ton

Lima Army Center, OH 2 1675 80-ton 1683 80-ton

Red River Army Depot, TX 2

4604 GP-10

4608 GP-10

Anniston Army Depot, AL 3 1881 GM EMD GP 120-ton 4614 GM EMD GP 120-ton 4620 GM EMD GP 120-ton

Blue Grass Army Depot, KY 4

1636 – 80 ton 1637 – 80 ton 1653 – 80 ton 1678 – 80 ton

Holston Army Plant, TN 2 1870 GM EMD GP 120-ton 4634 GM EMD GP 120-ton

Hawthorne Army Plant, NV 2 1875 GM EMD GP 120-ton 4643 GM EMD GP 120-ton

Iowa Army Plant, IA 2 1664 – 80 ton 1680 – 80 ton

McAlester Army Plant, OK 9

1877 GM EMD GP 120-ton 1879 GM EMD GP 120-ton 4610 GM EMD GP 120-ton 4612 GM EMD GP 120-ton 4627 GM EMD GP 120-ton 4637 GM EMD GP 120-ton 4640 GM EMD GP 120-ton 4641 GM EMD GP 120-ton 4644 GM EMD GP 120-ton

Milan Army Arsenal, TN 2 4638 GM EMD GP 120-ton 4639 GM EMD GP 120-ton

Pine Bluff Army Arsenal, 1 1656 – 80 ton

Radford Army Pant, VA 3 1645 – 80 ton 4622 GM EMD GP 120-ton 4629 GM EMD GP 120-ton

Tooele Army Depot, UT 5

1646 – 80 ton 1657 – 80 ton 1661 – 80 ton 4635 GM EMD GP 120-ton 4605 GM EMD GP 120-ton

Military Ocean Terminal Concord, CA

1878 GM EMD GP 120-ton

Military Ocean Terminal Southport, NC

1868 GM EMD GP-10

1869 GM EMD GP-10

4632 GM EMD GP-40-2

4646 GM EMD GP-40

4647 GM EMD GP-40

4671 RP-40-2C

4672 RP-40-2C

Fort Eus�s, VA 2

1880 GM EMD GP-10

4624 GM EMD GP-10

29 Loca�ons 103 29 total GenSet Locomo�ves 74 Conven�onal Locomo�ves

Appendix A, Locomotives and Locations
Appendix B, Locomotive Inspection Requirements/Criteria
Appendix C, Conventional and GenSet Locomotives and Locations

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