Attachment K.2 - Dyess-Fac 5220 (Tank 5220)Post Repairs-FINAL-2019.pdf

11/13/2019

US AArmy Corps

US Ar

AP

Rep s of Enginee rmy Co Omah

Dyes Faci Tan rs Center of

(USA

Octo

Out‐of‐S spection

Enginee ict Service n Repor

TX

for Petroleu X) ers rt um, Oils and Lubricants

API 6

Tabl

C.

653 Repair In le of Conten

TANK REPA

1. Install N

2. Repair T

3. Replace

4. Repair R

5. Repair I

6. Repair L

7. Repair I

8. Repair T

9. Repair M

10. Provide

11. Repair S

12. Provide

13. Repair F

14. Repair W

15. Remove

16. Repair E

17. Repair L

18. Repair H

19. Repair T

20. Provide

21. Perform

22. Provide

23. Provide nspection Re nts

IRS

New Second B

Tank Coating e Roof Gasket

Roof Vents ...

Internal Issu

Low Suction

Internal Rece

Thermal Reli

Manways an e Fixed Roof H

Stilling Wells e New Mecha

Floating Pan

Water Draw-e AFFF Syste

Exterior Pipe

Low-Low Lev

High-High Le

Tank Ground e High Point V m Hydrostatic e Tank Strapp e API 653 Ins eport

Bottom gs..……………… t Seals e Piping

Piping eipt Piping … ief Piping d Install New

Handrail s anical Tape G

-off System ...

m……………… e Supports.… vel Alarms… evel Alarms… ding……………

Vent…………… c Test………… ping Chart…… spections…… w 36” Manwa

Gauge ay

D

Dyess AFB, T

TX

……………….7

………………15

………………16

Tank This

The

Man 1.

Othe 2.

3.

4.

5.

6.

7.

8.

9.

653 Repair In k 5220 was in tank report tank is in su ndatory Repa Install New er Repairs a Repair Tan Replace Fi Repair Fix Repair Inte Repair Low Repair Inte Repair The Repair Ma

0. Provide Fix

1. Repair Stil

2. Provide Ne

3. Repair Flo

4. Repair Wa

5. Remove AF

6. Repair Ext

7. Repair Lev

8. Repair Hig

9. Repair Tan

0. Provide Hi

1. Perform H

2. Provide Ta

3. Provide AP nspection Re nspected on is an Append uitable cond airs:

w Second Bot and Mainten nk Coatings xed Roof Sea ed Roof Circu ernal Issue P w Suction Pip ernal Receip ermal Relief nways and In xed Roof Per lling Wells ew Mechanic ating Pan ater Draw-Of FFF System terior Pipe Su vel Alarms gh Level alarm nk Grounding igh Point Ven ydrostatic T ank Strappin PI 653 Inspec eport

SUITA

Out‐of‐Ser

October 1, 2 dix to the ori dition for re ttom:

nance:

als ulation Vents

Piping ping t Piping Piping nstall New 3 rimeter Guar cal Tape Gaug ff System upports ms g nt est g Chart ction Report

STORAGE T

Dyes

019. An API iginal API 65 turn to serv s

6” Manway rdrail ge t

TANK NO. 52

653 Repair I 3 tank repor vice. All man

MEMORANDU

pection and as

Inspection w rt.

ndatory rep

D

UM

Repair was performe pairs have b

Dyess AFB, T ed by Stephen een comple

TX

n Hollenzer.

eted.

Insp

The n thickn

The n

This

STD

PREV

API O

API I

RECO

Base due p

The t is du 653.

Prep

Steph

API-6

Inter

API 6

653 Repair In pection Inter next In-Servic ness measur next Out-of-S storage tank 653, [Fifth] E

VIOUS INSPE

Out-of-Servic In-Service (E

OMMENDED

d on the last prior to May tank was put e 10 years fr pared by:

hen Hollenze 653 Inspecto rspec, LLC 653 Certified nspection Re rvals ce Inspection ements shou ervice inspec k suitability f Edition, Nove

ECTION DATE

ce (Internal) External) Insp

D FUTURE INS

API-653 Out 2022 in acco t back into se rom the date er or d Inspector N eport n should occu uld occur in M ction should for service ev ember 2014.

ES

Inspection D pection Date

SPECTION:

t-of-Service i ordance with ervice on Oct the tank is p

No. 80182 ur in May 20 May 2032 [13 occur in 10 y valuation has

Date: 5/11/2 : 1/27/2015 inspection re h API Standar tober 30, 201 put back in se

22 [3 years], 3 years] in ac years from th s been comp eport, the nex rd 653.

19. The next O ervice ( Octob

, and the nex ccordance w he date the t leted in acco xt external in

Out-of-Servi ber 30, 2029

D xt In-Service with API 653.

tank is put ba ordance with nspection by ce inspection

9) in accorda

Dyess AFB, T

Inspection w ack In-Servic h the requirem y a certified in n by a certifi ance with API

TX

with UT ce.

ments of API nspector is ed inspector I Standard

I r

A.

653 Repair In

. TANK REP

1. In

OB

nspection Re

PAIRS

nstall New S

BSERVATION

A new 5/16 accordance installation slope, and a eport

Second Botto N:

-inch thick c with the DoD of the new s new sand la om one-down, la D Standard D econd bottom ayer was prov ap-welded ta Design AW78 m in in accor vided in acco ank bottom w 8-24-27. The rdance with A ordance with

D with a center existing she

API 653. The h UFGS 33 56

Dyess AFB, T r sump was in ll was slotted e bottom mai 6 13.15.

TX

nstalled in d for the intained a 2%%

API 6653 Repair In

2. Re

OB

OB

nspection Re epair Tank C

SERVATION

The exterior accordance

SERVATION

The interior accordance eport

Coatings N:

r tank was co with UFGS 0

N:

r tank was co with UFGS 0 oated to satis 09 97 13.27 a oated to satis 09 97 13.17 a sfy any areas and all local, s sfy any areas and all local, s s indicated in state, and fed indicated in state, and fed

D n the API 653 deral require n the API 653 deral require

Dyess AFB, T

3 inspection ements.

3 inspection r ements.

TX

report in report in

3. Re

OB

4. Re

OB

nspection Re eplace Roof

BSERVATION

New seals w epair Roof V

SERVATION

Four new h visual insp drawing. R to the mid-eport

Gasket Seal N:

were installe

Vents N:

hinged circul ection of the emovable sa

-rail elevation s ed on the two ation vents a floating roo afety chain an n.

o (2) 30-inch along the per f seals in acc nd attachmen h x 30-inch ac rimeter of th cordance wit nts for the ro

D ccess hatche he fixed roof w th Dawson Fe oof inspectio

Dyess AFB, T s on the fixed were installe ederal’s appr n hatches we

TX

d roof.

ed to allow fo roved design ere attached or n

5. Re

OB

6. Re

OB

nspection Re epair Intern

BSERVATION

The 18-inch all the criter supports wi design draw epair Low Su

BSERVATION

New interio Dawson Fed accordance eport al Issue Pip N:

h internal issu ria described ith Teflon coa wing.

uction Pipin N:

r pipe suppo deral’s appro with API 653 ing ue piping wa d in Dawson F ated U-bolts ng orts for the 4 oved design d 3 Figure 9.13 as reconfigur Federal’s app were installe

-inch low su drawing. The 3.

red to extend proved desig ed in accorda ction line we e location of t

D d half the rad gn drawing. T ance with Da ere installed the pipe supp

Dyess AFB, T dius of the tan Two new adj awson Feder in accordanc port re-pads

TX

nk and meets ustable pipe ral’s approve ce with s are in s e d

OB

7. Re

OB

nspection Re

BSERVATION

External 4-i double-bloc approved de of inspection epair Intern

BSERVATION

The internal design draw with Dawso accordance eport

N:

nch piping w ck and bleed esign drawin n.

al Receipt P N:

l 8-inch prod wing. New int n Federal’s a with API 653 was installed plug valve in

ng. The pipe s

Piping duct receipt p terior pipe su approved des 3 Figure 9.13 connecting t n accordance supports for piping was re upports for t sign drawing the low sucti e with UFGS 3 the external econfigured the 8-inch rec

g. The locatio

D ion line to th 33 52 43.13 a l piping was to meet Daw ceipt line we on of the pipe

Dyess AFB, T e issue line i and Dawson not complete wson Federal ere installed e support re-

TX

ncluding a Federal’s e at the time

’s approved in accordanc -pads are in ce

8. Re

OB

9. Re

OB

nspection Re epair Therm

SERVATION

The thermal been reconf epair Manwa

SERVATION

The tank wa apart, and o inspection/m was installe eport mal Relief Pip N:

l relief piping figured to me ays and Inst N:

as reconfigur ne 36-inch m maintenance d to allow a m ping g for the 18-i eet DoD Stan tall New 36” red with two manhole loca

e. The interm means to saf inch issue, 4-dard and Da

” Manway

36-inch she ated above th mediate platfo fely remove t

-inch low suc awson Federa ll manholes a he IFR on Hig orm was exte the upper ma

D ction, and 18 al’s approved along the firs gh legs to acc ended, and a anhole.

Dyess AFB, T

8-inch receip d design draw st course 180 cess the top o a roller suppo

TX

pt lines have wing.

0 degrees of the IFR for ort I-beam r

10. Pr

OB

nspection Re rovide Fixed

SERVATION

A roof perim approved de eport d Roof Handr N:

meter guardr esign drawin rail rail was insta ng and OSHA alled on the fi standards.

fixed roof. Th

D he guard rail

Dyess AFB, T meets Daws

TX

on Federal’s

11. Re

OB

nspection Re epair Stilling

SERVATION

The base of ATG water p design draw ladder was r accordance eport g Wells N:

the stilling w probe gauge wing with re-reconfigured with API 653 wells for the A well inside t pads in acco d to meet Daw 3 Figure 9.13

ATG gauge w the tank were rdance with wson Federa well, sample g e modified to API 653 Figu al’s approved

D gauge well, m o meet Daws ure 9.13. The d design draw

Dyess AFB, T manual gauge son Federal’s e base of the wing, with th

TX

e well, and s approved internal he re-pad in

12. Pr

OB

nspection Re rovide New M

SERVATION

The existing The MTG tap eport

Mechanical N:

g MTG was re pe guide is co

Tape Gauge emoved, and onnected to e a new (Vare the IFR and m ec 2500 Auto meets Dawso

D omatic Tank G on Federal’s

Dyess AFB, T

Gauge) MTG approved de

TX

was installe esign drawin d.

ng.

13. Re

OB

14. Re

OB

nspection Re epair Floatin

SERVATION

The IFR was double wipe

UFGS 33 56.

epair Water

SERVATION

The water d approved de eport ng Pan N:

s replaced wi er seals at the .13.13 and th

Draw‐Off Sy N:

draw-off syst esign drawin ith a new (Pe e periphery a he floating pa ystem em was reco ng and API-65 etrex) alumin and IFR appu an manufactu onfigured and 53.

num honey-c urtenance se urer’s instru d meets the c

D combed inter eals were ins uctions.

criteria listed

Dyess AFB, T rnal floating talled in acco d in Dawson

TX

roof. The ordance with

Federal’s h

15. Re

OB

16. Re

OB

nspection Re emove AFFF

SERVATION

The AFFF Sy in accordan epair Exterio

SERVATION

The externa eport

System N:

ystem was re ce with API-6 or Pipe Supp N:

al pipe suppo emoved, and 653.

ports orts were in t the old nozz the process o zles were rem of being reco

D moved and p nfigured at t

Dyess AFB, T atch plates w the time of in

TX

were installed nspection.

d

17. Re

OB

18. Re

OB

nspection Re epair the Low

SERVATION

The low and approved de epair the Hig

SERVATION

The high & h approved de eport w & Low‐Lo N:

d low-low lev esign drawin gh & High‐H N:

high-high lev esign drawin ow Level Ala vel alarm ass ng and API-65

High Level Al vel alarm ass ng and API-65 arms sembly was r 53.

larms embly was r 53.

reconfigured reconfigured

D and meets D and meets D

Dyess AFB, T

Dawson Fede

Dawson Fede

TX

eral’s eral’s

19. Re

OB

20. Pr

OB

nspection Re epair Tank G

SERVATION

The existing welded conn and API-653 rovide High

SERVATION

A high point eport Grounding N:

g bolted grou nections. The 3.

Point Vent N:

t vent with a unding conne e tank’s grou lockable bal ections were unding lugs m ll valve was i removed an meet Dawson installed on t

D nd replaced w n Federal’s ap the 18-inch p

Dyess AFB, T with exotherm pproved desi product line.

TX

mically ign drawing

21. Pe

OB

22. Pr

OB

23. Pr

OB

nspection Re erform Hydr

SERVATION

Site personn installation.

rovide Tank

SERVATION

Strapping ch rovide API 6

SERVATION

The previou eport rostatic Test N:

nel stated a h

Strapping C N:

harts were n

53 Inspectio N:

us out-of-serv t hydrostatic te

N

Chart ot available a

N ons vice inspecti

N est was perfo

No Photo at the time o

No Photo on report wa

No Photo ormed after t of inspection.

as provided b

D the completi before arriva

Dyess AFB, T ion of the tan al to the jobs

TX

nk bottom ite.

1. B

653 Repair In

Bottom Layo nspection Re

APPEN

out eport

DIX A: ENGIINEERING DRAWINGS

DDyess AFB, TTX

Bottom Layout [1 of 1] Tank # 5220

US Air Force - Dyess AFB; Dyess AFB, TX

InterSpec, LLC.

10/1/2019 N/A N/A

A - 30" Sump B - 1" Water Draw Off C - 8" Receipt D - 18" Issue E - 4" Low Suction

F - Ladder with 20" x 40" Repad

- Gauge Wells

- Anti Rotation

- IFR Legs

- Pipe Supports

ER

-U

S A

IR

FO

R

C E - D

Y

ESS A

FB

-D

Y

ESS A

FB

, TX

-TA

N

K -5220-O

C

TO

B

ER

/2019

Description:

Remarks/Legend:

Drawing Title:

Owner:

Drawn By:

Date: Rev. No.: Scale:

Modified By: InterSpec, LLC.

IN

TER

SPEC

, LLC

-PR

O

PR

IETA

RY

IN

FO

R

M

ATIO

N

-FO

R O

FFIC

IA

L U

SE O

N

LY

A

B

C

D

E

F