Attachment-J.3 DummyDamageChecklist.pdf

THOR Inspection Checklist

Date: 8/15/2017

NHTSA Representative: James Saunders

Inspection Reporter: Steve Keller

Inspection type (check one): ☒Pre-Test ☒Post-Test

Dummy S/N: DO9798

Dummy Description: THOR-M 50th Male

Date of last Certification: 8/11/2017

Tests conducted since last inspection:

R20175147 - 2017 Toyota Corolla

Since last certification:

Known errors in data channels (no data, clipping, unexpected drops):

11CHSTLEUPTHVO0P,Driver Thorax Upper Left X Displacement, Channel Failed, SN:DS-DQ2255 IF-364-C-R3

11CHSTLELOTHANYP,Driver Thorax Lower Left Y Rotation, Questionable spikes 114ms to 144ms, SN:DS-

DJ5455 9945

Physical evidence of damage

None New

Anecdotal evidence of damage:

None

Equipment delivered to Borrower:

THOR DO9798 ATD

26 Accelerometers

3 Angular Rate Sensors

2 Skull Spring LC

1 Condyle Pot

1 Upper Neck LC

1 Lower Neck LC

6 IRTraccs

12 Rotational Pots

1 Spine LC

2 Acetabulum LC

2 ASIS LC

2 Femur LC

Continued

2 LX Leg Assemblies

2 Upper Tibia LC

2 Lower Tibia LC

6 Ank1e Potentiometers

2 Knee Sliders

1 Neck Skin

1 Neck Foam

1 Tiltview Interface Cable with 3 channel hub

4 Tilt Sensors

1 H-Point Tool

1 Tool Box

1 Laptop

Note: New Damage is Noted in Red

HEAD

Y / N Rear head cap mounts securely to head

Y / N Head skin fits securely over skull

Y / N He ad skin shows no sign of tears or damage

Small cut in center of face above Nasion

Y / N Interior components of skull cavity (ballast, accelerometer mount, accelerometers) securely attached

Y / N Head securely mounted to OC joint

OTHER

NECK

Y / N Neck cables slide freely through holes in neck plates

Y / N Neck cables show no sign of fraying, broken strands, or kinking

Y / N No evidence of de-bonding between neck pucks and plates

Y / N No evidence of de-bonding or permanent compression in neck soft stop assemblies

Y / N Neck securely attached to upper neck load cell

Y / N Neck securely attached to lower neck load cell

Y / N Neck pitch change joint mechanism mating teeth are engaged

OTHER

SHOULDER

Y / N Urethane shoulder pads show no evidence of contact

Y / N Clavicles securely attached to sternum and shoulder

Y / N No evidence of de-bonding, tearing, or permanent compression of posterior soft stops

OTHER

SPINE

Y / N No evidence of de-bonding between thoracic spine flex joint and metal plates

Y / N No evidence of de-bonding between lumbar spine flex joint and metal plates

Y / N Lumbar spine pitch change joint mechanism mating teeth are engaged

OTHER

THORAX

Y / N No evidence of contact at top, bottom, or interior faces of rib damping material

Y / N No evidence of de-bonding between rib damping material and ribs

Y / N IRTRACCs securely attached to anterior ribs

Y / N IRTRACCs securely attached to double gimbals, spine

Y / N Urethane bib is securely attached to ribs with no sign of tearing or washer penetration

Y / N Ribs securely attached to posterior spine

Y / N Rib stiffeners show no evidence of bending (no gaps between ribs and stiffeners)

OTHER

ABDOMEN

Y / N No evidence of tearing, cuts, or broken stitches in upper abdomen bag and zipper

Y / N Upper abdomen insert securely attached to spine

Y / N Upper abdomen insert shows no evidence of permanent set

Y / N No evidence of tearing, cuts, or broken stitches in lower abdomen bag and zipper

Y / N Lower abdomen insert securely attached to spine

Y / N Lower abdomen insert shows no evidence of permanent set

OTHER

PELVIS

Y / N Pelvis flesh fits securely over pelvis bones

Y / N H-point tool fits securely into hole on both sides of pelvis

OTHER

FEMUR

Y / N Acetabular load cells firmly attached

Y / N Femur load cells firmly attached

Y / N No evidence of deformation of knee slider bump stop

Y / N No cuts, tears, or scuffing of knee flesh

Minor scratches and scuffs on left

OTHER

LOWER EXTREMITY (LX)

Y / N Rotational potentiometers in ankle securely attached

Y / N Achilles tendon provides resistance to dorsiflexion

Y / N No evidence of de-bonding, tearing, or permanent compression of ankle soft stops

Y / N No cuts, tears, or scuffing of leg flesh

OTHER

JACKET

Y / N Rib stiffeners show no sign of permanent deformation

Y / N No evidence of tears or holes in jacket fabric, Velcro, or zippers .

OTHER