Attachment I TGI_38BC116801A01_c1v1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: 96350D BERP 02 LEVEL AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-113 USS JOHN FINN BC1

CU PHASE TITLE:

F/O - S/A 96350D, MODIFY BOLTED EQUIPMENT REMOVAL PLATE (BERP) 02 LEVEL WEATHER

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

KAZUMI WATANABE 231A 315-243-4518 16-JAN-2025

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 16-JAN-2025

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Applicable standard Item was changed.

CHANGE INSTRUCTIONS:

CH-1: Changed applicable standard Item. (03/01/2025)

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: 96350D BERP 02 LEVEL AY A 0

FOUO

SHIP: DDG-113 CHG/VER: 1/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-7 QA17

(1)

J1-2 M1-4 Sketch (1-5)

1. SCOPE/PURPOSE

1.1 Title: S/A 96350D, Bolted Equipment Removal Plate (BERP) 02 Level Weather; modify

1.2 Location of Work:

1.2.1 02 Level Weather, Frames between 279 and 302, Port

1.2.2 02 Level Weather, Frames between 221 and 228, Starboard (Stbd)

1.2.3 01 Level Weather, Frames between 279 and 302, Port

1.2.4 Intake Engine Room No. 2 (02-284-0-Q)

1.2.5 Close In Weapon System (CIWS) Control Room No. 2 (02-299-0-C)

1.2.6 Intake Engine Room No. 2 (01-276-0-Q)

1.2.7 Intake Trunk (A) Engine Room No. 2 (1-289-2-Q)

1.2.8 CIWS Weapons and Aviation Ordnance Equipment Workshop (01-300-0-Q)

1.2.9 Fan Room (01-300-2-Q)

1.2.10 State Room (01-300-4-L)

1.2.11 Deck Gear Locker (01-276-2-A)

1.2.12 Engine Room No. 2 (4-254-0-E)

1.2.13 Intake Engine Room No. 2 (02-275-0-Q)

1.2.14 Passage (01-220-0-L)

1.3 Identification:

1.3.1 Quantity (One Lot), S/A 96350D BERP, 02 Level Weather

1.3.1.1 Quantity (One Lot), Strip Flat for Perforated Sheet on Insulation Support of BERP

BERP No.: 02-281-2, 02-296-2, and 02-296-4 Material: CRES 316L, ASTM A240, One Inch x 0.125 Inch Thickness Sheet Butt Weld Joint Design: B1S.1 of MIL-STD-22D Fillet Weld Joint Design: PT1S.1 of MIL-STD-22D Fillet Weld Size: 1/8 Inch Remarks: See 2.7 for detail

FOUO

SHIP: DDG-113 CHG/VER: 1/1

1.3.1.2 Quantity (4 EA), Label Plate for BERP

BERP No.: 02-225-1, 02-281-2, 02-296-2, and 02-296-4 Remarks: See Sketch Enclosure-01 for material and detail

1.3.1.3 Quantity (36 EA), Label Plate for Securing Fitting on BERP

BERP No.: 02-225-1, 02-281-2, 02-296-2, and 02-296-4 Weld Type: Tack Weld Remarks: See Item No. LBL01 Plate No. LP001, LP002, and LP003 of 2.4 for material and detail

1.3.2 Quantity (12 EA), Securing Fitting on BERP

Type: XIV Part No.: PH285M-14S Material: CRES 316L, ASTM A314 Remarks: See Item No. 300 of 2.4 and 2.14 for detail

1.3.2.1 Quantity (2 EA), Securing Fitting on BERP No. 02-225-1

1.3.2.2 Quantity (2 EA), Securing Fitting on BERP No. 02-281-2

1.3.2.3 Quantity (4 EA), Securing Fitting on BERP No. 02-296-2

1.3.2.4 Quantity (4 EA), Securing Fitting on BERP No. 02-296-4

1.3.3 Quantity (36 SF), Inner Insulation, BERP 02-296-4

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2, Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II, Form 2, Facing D Remarks: See Sheet 7B of 2.4 for detail

1.3.4 Quantity (36 SF), Inner Insulation, BERP 02-296-2

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2, Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II, Form 2, Facing D Remarks: See Sheet 7C of 2.4 for detail

1.3.5 Quantity (9 SF), Inner Insulation, BERP 02-281-2

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2, Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II, Form 2, Facing D Remarks: See Sheet 6A of 2.4 for detail

1.3.6 Quantity (36 SF), Perforated Sheet, BERP 02-296-4

Material: CRES 316L, ASTM A240, 0.063 Inch Thickness Remarks: See Sheet 7B of 2.4 for detail

1.3.7 Quantity (36 SF), Perforated Sheet, BERP 02-296-2

Material: CRES 316L, ASTM A240, 0.063 Inch Thickness Remarks: See Sheet 7C of 2.4 for detail

1.3.8 Quantity (9 SF), Perforated Sheet, BERP 02-281-2

FOUO

SHIP: DDG-113 CHG/VER: 1/1

Material: CRES 316L, ASTM A240, 0.063 Inch Thickness Remarks: See Sheet 6A of 2.4 for detail

1.3.9 Quantity (One AY), Spring Hanger Assembly for Anti-Icing Piping

Size: 6 Inch IPS Hanger No.: SHS/08026 Cold Load: 195 LBS Hot Load: 159 LBS Piping Movement: 1.03 Inch up Remarks: See Sheet 4 (Zone ID 7-F) of 2.15 and Sheet 13A of 2.16 for detail

1.3.10 Quantity (146 SF in Total), Interior Surface of Intake BERP

1.3.10.1 Quantity (18 SF), Interior Surface of BERP 02-281-2

Remarks: See Detail 6A-4B of 2.4 for detail

1.3.10.2 Quantity (65 SF), Interior Surface of BERP 02-296-2

Remarks: See Detail 7C-4A of 2.4 and Sheet 5 Detail 7C-4A of 2.10 for detail

1.3.10.3 Quantity (63 SF), Interior Surface of BERP 02-296-4

Remarks: See Detail 7B-5C of 2.4 for detail

1.3.11 Quantity (80 SF in Total), Interior Surface of Intake Space, where new material is installed and disturbed by hot work

1.3.11.1 Quantity (15 SF), Interior Surface of 02-284-0-Q

1.3.11.2 Quantity (45 SF), Interior Surface of 01-276-0-Q

1.3.11.3 Quantity (20 SF), Interior Surface of 1-289-2-Q

1.3.12 Quantity (15 SF), Exterior Surface of BERP 02-225-1

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.5.2 Critical Coated Area: CCNY-DDG113-001-25 for the area listed in 1.3.10 and 1.3.11.

1.6 Contractor work start date: 11/10/2025

1.7 Contractor work completion date: 1/20/2026

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-26 NAVSEA Standard Items - 1 N

FOUO

SHIP: DDG-113 CHG/VER: 1/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

2 LI FY-26 Local Standard Items - ORG N

3 MP LM19-

BC116801-

EXSAZC00

2A/2B GTM INTAKE FOD

PROTECTION FOR BERP MOD

(02-281-2), (02-296-2), (02-296-4)

- Y AL

L

4 DWG 167-

8877495

SHIPALT DDG-51-96350 MODIFY

02 AND 03 LEVEL

WEATHERDECK BERPS & ML

B Y AL

L

5 LAR SRFY-

0174-23

DRAWING CORRECTION FOR

SEVERAL DISCREPANCIES OF

DWG # 167-8877495 "B"

- Y AL

L

6 LAR SRFY-

0242-24

MOD OF DECK INSERT ASSY

FOR BERP (02-296-2 & 02-296-4)

- Y AL

L

7 LAR

FDRMC-

0003-22

Acoustic Insulation and Perforated Sheathing detail missing

- Y AL

L

8 LAR

96350/DDG1

13/1222248

BOLT CALLOUT CORRECTION

A010

- Y AL

L

9 LAR

96350/DDG9

9/1223432

DRAWING CORRECTION FOR

DISCREPANCY IN MATERIAL

INFORMATION OF BERP (02-225-

1)

- Y AL

L

10 LAR

96350/DDG1

05/1215953

REVISE 02-296-2 BERP COVER

FAB DETAIL

- Y AL

L

11 LAR

96350/DDG1

13/1222286

TORQUE VALUES - Y AL

L

12 LAR

96350/DDG6

5/1212147

REVISE GENERAL NOTE 41 TO

REMOVE THE WORD CRES

- Y AL

L

13 LAR

96350/DDG5

1/1216372

REVISE GN 42 -

(RECOMMENDED BOLTING RING

INSTALLATION METHOD)

- Y AL

L

14 DWG 3495

PH285M-

14S

PH285M-14S SOCKET

(CROSSBAR-FLUSH)

- Y AL

L

15 DWG 551-

7062131

BLEED, STARTING, ANTI-ICING &

PRAIRIE/MASKER AIR,ZONE 4610

- Y 4

16 DWG 505-

7058667

HOT HANGERS, FAB & INSTL,

110-314, 01 LEVEL & ABOVE

C Y 13 A

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 2.3.

(V)(G) “GAS TURBINE MAINTENANCE PROCEDURE”

Kyle.Franklin Cross-Out

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SHIP: DDG-113 CHG/VER: 1/1

5.2 Accomplish the requirements of modification work for each S/A 96350D BERP listed in 1.3.1 in accordance with

2.4 through 2.13, using 2.14 for guidance.

5.2.1 Fabricate and install each new strip flat listed in 1.3.1.1 in accordance with 2.7.

5.2.2 Fabricate and install each new label plate listed in 1.3.1.2 in accordance with Enclosure-01.

5.2.3 Install each new label plate listed in 1.3.1.3, using 2.4 for guidance.

5.2.4 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.2.5 Accomplish the requirements of 009-025 of 2.1 for the local air hose test of each new weld for watertight/airtight structural boundary. Allowable leakage: None.

5.2.6 Tighten new nickel copper alloy hexagon head screws of the BERP in accordance with 2.4, 2.8, 2.11, and 2.12.

5.2.6.1 Torque must be 16.8 foot-pounds (50 percent of torque value).

5.2.6.2 Allow BERP to settle for 24 to 48 hours and torque must be 33.6 foot-pounds (100 percent of torque value).

5.2.7 Accomplish the requirements of 009-025 of 2.1 for a water hose test of the BERP. Allowable leakage: None.

5.2.8 Accomplish a load test of each new securing fitting listed in 1.3.2 in accordance with 2.4.

(I)(G) "LOAD TEST"

5.2.8.1 Test load must be 2,000 LBs (plus 100 LBs and minus 0 LBs).

5.2.8.2 Hold test load for 10 minutes.

5.2.8.3 No visible damage or permanent deformation on the securing fitting.

5.2.8.4 Document the load test on QA Form 17 Enclosure-02-1.

5.3 Accomplish the requirements of 009-011 of 2.1 for installation of each new inner insulation listed in 1.3.3 through

1.3.5 in accordance with 2.7.

5.4 Fabricate and install each new perforated sheet listed in 1.3.6 through 1.3.8 in accordance with 2.7.

5.4.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.5 Remove existing, and install each spring hanger assembly listed in 1.3.9 for supporting of structural work, using

2.15 and 2.16 for guidance.

5.6 Accomplish the requirements of 009-032 of 2.1, including Table 3, Line(s) 19 for each area listed in 1.3.10 and 1.3.11.

5.7 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 24 for each area listed in 1.3.12.

5.7.1 Accomplish the requirements of 009-026 of 2.1, including Attachment G, for installation of new peel and stick nonskid deck covering. Application of peel and stick nonskid deck covering must conform to MIL-PRF-24667, Type XI, Composition PS.

5.8 Accomplish the requirements of 009-032 of 2.1 for each new and disturbed surface.

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SHIP: DDG-113 CHG/VER: 1/1

5.9 Notes:

5.9.1 Planner: Code 231A K. Watanabe, 243-4518

Planner: Code 231A T. Takanashi, 243-6238 Planner: Code 233 Y. Kimura, 080-6845-2423 Planner: Code 234 H. Ito, 243-4534 Planner: Code 234 T. Tsunoi, 070-7787-2058 Engineer: Code 250 K. Nogi, 243-5294

5.9.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.9.3 All GFM listed in 2.4 except ordered materials will be provided by SRF-JRMC as kitted material.

5.9.4 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.9.5 Calibration for hot and cold load setting of each spring hanger assembly listed in 1.3.9 will be covered by TGI No. 38BC116801C01 (SRF-JRMC TGI).

5.9.6 JCN EXSA-ZC00 is related to this TGI.

5.10 Government Furnished Material (GFM):

5.10.1 SRF-JRMC will provide GFM listed in Appendix ”M”.

5.11 SRF-JRMC will provide the following service work: (TGI No. 38BC116801S02).

5.11.1 [C740] Crane and crane rigging service.

5.11.2 [X99E] Utility service, electrical.

5.11.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except for onboard blasting work.

5.11.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.11.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.11.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

5.11.7 [C285] Inspection for (G) symbol(s).

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M-1

SHIP: DDG-113 CHG/VER: 1/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

96350D BERP 02 LEVEL AY A 0 1

CU PHASE TITLE:

F/O - S/A 96350D, MODIFY BOLTED EQUIPMENT REMOVAL PLATE (BERP) 02 LEVEL WEATHER

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38BC116801 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M SHEET,METAL, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 002044595 NA 4 N 50085978 2/SH

002 M PLATE,ME, 4 FT X 10 FT PLATE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 001533374 NA 4 N 50105043 40/SF

003 M PLATE,ME, 2 FT X 8 FT PLATE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 002375350 NA 4 N 50105050 16/SF

004 M PLATE,ME, 2 FT X 2 FT PLATE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 014160552 NA 4 N 50105056 4/SF

005 M PLATE,ME, 2 FT X 12 FT PLATE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 001533368 NA 4 N 50105061 24/SF

006 M PLATE,ME, 2 FT X 4 FT PLATE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 9515 002243088 NA 4 N 50105067 8/SF

NOTES:

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M-2

SHIP: DDG-113 CHG/VER: 1/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

007 M ANTISEIZ, ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 8030 002921102 NA 4 Y 50105194 17/TU

008 M ADHESIVE, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 8040 016640296 NA 4 Y 50105076 70/TU

009 M BOLT,SELFLOC, 1/2"-1, BOLT,

SELFLOCKING HEXAGON

HEAD, SIZE: 1/2"-13UNC-2A X

1-3/4"LG, CRES 316, ASTM

F593 CONDITION: CW1,

GROUP:2.

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5306 LL6987270 NA 4 N 50107433

110/EA

010 M PAD, TAPPED, ROUND, PAD,

TAPPED, ROUND, SIZE: 1/2"-

13UNC-2B X 1"LG, 1"OD,

MATERIAL: CRES 316L,

CENTERED, CONCENTRIC

INTERNAL THREAD THRU

HOLE

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5340 LL9600508 NA 4 N 50107448

110/EA

011 M CORK AND RUBBER SHEE,

CORK AND RUBBER SHEET,

SPEC: AMS-C-6183

(FORMERLY: MIL-C-6183), TY-I

(MOLDED), CL-1 (AROMATIC

FUEL), GR-C (FIRM), SIZE: 2"W

X 24"L X 3/16"THK, BIW CAT:

52431-018

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5330 LL9001102 NA 4 N 50107462 10/EA

012 M CORK AND RUBBER SHEE,

CORK AND RUBBER SHEET,

SPEC: AMS-C-6183

(FORMERLY: MIL-C-6183), TY-I

(MOLDED), CL-1 (AROMATIC

FUEL), GR-C (FIRM), SIZE: 2"W

X 78"(6'-6") L X 3/16"THK, BIW

CAT: 52431-026

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5330 LL9001101 NA 4 N 50107463 14/EA

013 M SCREW,CAP, SCREW, CAP,

HEAD: HEX, SPEC: MIL-DTL-

1222 TYPE 1, SIZE: 3/8"-

16UNC-2A X 2" LG, MATL:

CRES 316 COLD WORKED

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5305 LL7004675 NA 4 N 50107460 50/EA

014 M NUT,SELF, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5310 014804186 NA 4 N 50105083 60/EA

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M-3

SHIP: DDG-113 CHG/VER: 1/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

015 M WASHER,F, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5310 013897976 SX NA 4 N 50105090

170/EA

016 M SCREW,HE, SCREW, HEX CAP,

SPEC: MIL-DTL-1222J TYPE I,

SIZE: 3/8"-16UNC-2A X 1" LG.

MATL: CRES 316, COLD

WORKED,

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9Z 5305 LL4883004 NA 4 N 50087745 20/EA

017 M SCREW,CAP,HEX HEAD,3,

SCREW, CAP, HEX HEAD,

SPEC: MIL-DTL-1222, TYPE-I,

SIZE: 3/8-16UNC-2A X 1-1/2"

LG, MATL: CRES 316, COLD

WORKED, FINISH: NO

COATING

ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5305 LL4863045 NA 4 N 50107461 20/EA

018 M INSULATI, ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9Q 5640 013713263 NA 4 N 50105101 16/SH

019 M SOUND CO, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9Q 5640 013837815 NA 4 N 50105107 10/SH

020 M INSULATI, ORDERED FOR KTR

ORIG:C-231A, K. WATANABE

243-4518

9Q 5640 013713262 NA 4 N 50105112 6/SH

021 M SOUND CO, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9Q 5640 013715238 NA 4 N 50105118 13/SH

022 M CAP,SNAP, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 5325 007377648 NA 4 N 50105123

410/EA

023 M TAPE,TEX, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 8315 002671632 NA 4 N 50105128 5/RO

024 M TAPE,TEX, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 8315 002671633 NA 4 N 50105145 8/RO

025 M ADHESIVE, ORDERED FOR

KTR

ORIG:C-231A, K. WATANABE

243-4518

9B 8040 002738708 NA 4 Y 50105186 6/GL

200 M ROD EYE, WELDED, SIZ, ROD

EYE, WELDED, SIZE FOR

5/8"DIA ROD, GALVANIZED

CARBON STEEL, RIGHT HAND

THREADS, ROD THREAD

LENGTH: 4-1/2"LENGTH, FULL

LENGTH = 8"

ORDERED FOR KTR, C234

H.ITO, 243-4534

9B 5340 LL9100456 NA 4 N 43457454 1/EA

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M-4

SHIP: DDG-113 CHG/VER: 1/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

201 M NUT, HEX, JAM, RH TH, NUT,

HEX, JAM, RH THD, 5/8-11UNC-

2B, CRES 316, MIL-DTL-1222

ORDERED FOR KTR, C234

H.ITO, 243-4534

9B 5310 LL9607179 NA 4 N 43457455 1/EA

202 M VALVE,CHECK, ORDERED FOR

KTR, C234 H.ITO, 243-4534

9B 4820 015207833 NA 4 N 43445139 1/EA

203 M TUBE,METALLIC, **PROVIDE

ONE CONTINUEOUS LENGTH

5 FT. DO NOT PROVIDE

SEPARATELY.

ORDERED FOR KTR, C234

H.ITO, 243-4534

3B 4710 002898006 NA 4 N 43445140 5/FT

204 M COUPLING,TUBE, ORDERED

FOR KTR, C234 H.ITO, 243-

9B 4730 005423290 NA 4 N 43445141 2/EA

205 M COUPLING, ORDERED FOR

KTR, C234 H.ITO, 243-4534

9B 4730 014645442 NA 4 N 43445142 2/EA

450 M SHEET, P, SHEET,

PERFORATED, 4FT X 8FT X

0.063"THK, CRES 316L, ASTM-

A240, 3/16"DIA, PITCH: 3/8" ON

STAGGERED CENTERS

ORDERD FOR KTR

C234 T. TSUNOI, 070-7787-2058

9B 9515 LL9603130 NA 4 N 43427414 12/SH

451 M INSULATI, 24" X 36" X 2"THK,

FIBER GLASS, FACED

THERMAL AND SOUND

ABSORBING FELT TYPE, MIL-

DTL-32585 TYPE II FORM 2

FACING D (FORMER SPEC

MIL-I-22023 TY-III),

CLAREMONT MARINE

INSULATION - TUFFSKIN 1613.

DO NOT CROSS NSN 5640-01-

509-0809 SMIC X3.

ORDERD FOR KTR

C234 T. TSUNOI, 070-7787-2058

9Q 5640 LL4808709 NA 4 N 43427411 70/SH

452 M INSULATI, INSULATION,

THERMAL FELT, 2FT X 3FT X

2"THK, 1.5LB/QFT DENSITY,

FIBROUS GLASS, MIL-DTL-

32585 TYPE I FORM 2 FACING

A (FORMER SPEC MIL-I-22023

TY-I CL-4), 10 SHEETS PER

BOX.

ORDERD FOR KTR

C234 T. TSUNOI, 070-7787-2058

9Q 5640 LL9005023 NA 4 N 43427412 70/SH

453 M TAPE,PRESSURE SENSI,

ORDERD FOR KTR

C234 T. TSUNOI, 070-7787-2058

9Q HOLD 015406777 NA 4 N 43415087 7/RO

454 M ADHESIVE, ORDERD FOR KTR

C234 T. TSUNOI, 070-7787-2058

9B 8040 002738708 NA 4 Y 43415095 7/GL

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-113 96350D BERP 02 LEVEL AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38BC116801 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-113 96350D BERP 02 LEVEL AY A 0

SKETCH

SHEET 1 OF 5ENCLOSURE-0138BC116801A01

SHEET 2 OF 5ENCLOSURE-0138BC116801A01

38BC116801A01 ENCLOSURE-01 SHEET 3 OF 5

38BC116801A01 ENCLOSURE-01 SHEET 4 OF 5

1. LABEL PLATE FOR BERP 02-225-1, 02-281-2, 02-296-2, AND 02-296-4 SHOWN ON

FIGURE 1-A SHALL BE FABRICATED IN ACCORDANCE WITH MIL-P-15024 TYPE-B

(ENGRAVED, DEPTH .016 INCHES) WITH CRES PLATE (PC NO. 1).

2. LABEL PLATE SHALL BE INSTALLED ON BERP AS SHOWN ON DET 1-B WITH WELDING PER

SRF-JRMC PROCESS INSTRUCTION NO. 100-2 OR NAVSEA STD ITEM NO. 009-12

RESPECTIVELY. AFTER ALL WELDS, VT SHALL BE REQUIRED IN ACCORDANCE WITH

PARAGRAPH 6.4 OF MIL-STD-1689.

NOTES:

SKETCH

38BC116801A01 ENCLOSURE-01 SHEET 5 OF 5

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 Nov 2023

38BC116801A01 ENCLOSURE-02-1 TOTAL 1

TEST AND INSPECTION RECORD

QA FORM 17 Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT

USS JOHN FINN DDG-113 EXSA-ZC00 KTR N/A BERP SECURING FITTING

6. REFERENCES (COMPONENT DETAIL/ASSEMBLY DRAWING AND REV)

A. JFMM Rev. D Chg-3 Vol IV Ch 13 B. DWG 167-8877495 Rev. B C. DWG 3495 Rev. -

D. E. F.

7. PART DESCRIPTION/PIECE NO.: SECURING FITTING ON BERP NO. 02-225-1, 02-281-2, 02-296-2, & 02-296-4

8. DESCRIPTION OF TEST AND/OR INSPECTION:

STATIC LOAD TEST FOR SECURING FITTING ON BERP

1. Fix the removal plate to the rigid and steady structure by using rigging equipment, putting counter weight or any other method not to be moved or affected by test weight.

2. Rig the load indicating device to securing fitting and locate it in the normal working direction.

3. Observe the load indicating device and slowly apply a static load of 2,000 (+100, - 0) LBs in the above direction. Hold for 10 minutes. Record the test data on Table 1.

4. Slowly remove the test load and visually inspect the tested securing fitting to meet the following acceptance criteria.

ACCEPTANCE CRITERIA

There must be no visible damage or permanent deformation on the tested securing fitting.

5. Remove all test equipment and rigging gear equipment after completion of this test.

6. Repeat step One through 5 for remaining securing fitting.

9. RESULTS:

See Continuation Sheet-1 and Sheet-2.

10. CRAFTSMAN SIGNATURE DATE 11. QA INSPECTOR SIGNATURE DATE

Not Required

12. RECORD HAS BEEN REVIEWED FOR COMPLETENESS

QA WCS SIGNATURE (QAO/QAS SIGNATURE FOR SUBSAFE/SOC/SFCC ONLY) DATE

38BC116801A01 ENCLOSURE-02-1 (Continuation Sheet-1) TOTAL 1

9. RESULTS:

TABLE-1

BERP NUMBER TEST LOAD TEST DURATION TEST RESULT

LBs MIN SAT / UNSAT 02-225-1

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 02-281-2

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 02-296-2

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 02-296-4

LBs MIN SAT / UNSAT

TEST LOAD: 2,000 (+100, -0) LBs / TEST DURATION: 10 MINUTES (Reference: A, B, and C)

ACCEPTANCE CRITERIA:

There must be no visible damage or permanent deformation on the tested securing fitting.

38BC116801A01 ENCLOSURE-02-1 (Continuation Sheet-2) TOTAL 1

*TEST FIXTURE INFO: