Attachment H2 - Draft Foil Test Plan v2.xlsx

XLSX spreadsheet 21 KB Posted

Attached to
Hot Foil Machine
Solicitation number
2031ZA23R00005
Issued by

About this file

This document contains a draft test plan and schedule for a rotary screen press for applying foil to currency. The test plan outlines the schedule for the first two weeks of Factory Integration Testing (FIT) and Best and Final Testing (BAT). The schedule includes daily start and wrap up meetings, demonstrations of production runs with different formats and applications, inspections, job changes, maintenance modes, and error recovery. The related federal contract opportunity is solicitation number 2031ZA23R00005 for a Hot Foil Machine to apply advanced counterfeit deterrent features to future currency designs. The solicitation was issued by the Department of the Treasury Bureau of Engraving and Printing for the design, fabrication, assembly, integration, delivery, installation, set-up, testing and training of a machine to apply foil to currency.

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Text version

FIT Schedule

Rotary Screen Press FIT Schedule - Week 1
DayAvailable if Required1234
AMFIT Kick-off MeetingDaily Start MeetingDaily Start MeetingDaily Start Meeting
Production Run

50-subject Format Side 1 (Face) Patch application without UV curing

- Inspection System Demonstration

- Sheet and Foil Registration Demonstration Production Run 50-subject Format Side 1 (Face) Patch application with UV curing

- Sheet and Foil Registration Demonstration Job Change without Format Change Inspection System setup Demo

Visual Inspection

Control Station & Safety DemoFeeder Fault Test & Counter Verification
Inspection Only Mode Demo
PM

Data Collection Demo Production Mode

Daily Wrap-up Meeting Daily Wrap-up Meeting Daily Wrap-up Meeting Daily Wrap-up Meeting

Rotary Screen Press FIT Schedule - Week 2
Day56789
AMDaily Start MeetingDaily Start MeetingDaily Start MeetingDaily Start MeetingDaily Start Meeting
Production Run

50-subject Format Side 2 (Back) Stripe application with UV curing

Sheet and Foil Registration Demonstration Job Change with format change- 50 subject to 32 Subject

Sheet and Foil Registration Demonstration

Demonstrate all available "Options" from SOW
Maintenance Mode DemoJam & Error Recovery DemoComplete all outstanding demonstrations

Production Mode

PM
Production Run

32-subject Format Side 1 (Face)

Stripe application without UV curingE-Stop DemoFIT Wrap Up Meeting
Daily Wrap-up MeetingDaily Wrap-up MeetingDaily Wrap-up MeetingDaily Wrap-up Meeting

BAT Schedule

Rotary Screen Press BAT Schedule - Week 1
DayAvailable if Required1234
AMBAT Kick-off MeetingDaily Start MeetingDaily Start MeetingDaily Start Meeting
Production Run

50-subject Format Side 1 (Face) Patch application without UV curing

- Sheet and Foil Registration Demonstration Production Run 50-subject Format Side 1 (Face) Patch application with UV curing

- Sheet and Foil Registration Demonstration Job Change without Format Change Inspection System setup Demo

Visual Inspection

Control Station & Safety DemoFeeder Fault Test & Counter Verification
Inspection Only Mode Demo
PM

Data Collection Demo Production Mode

Daily Wrap-up Meeting Daily Wrap-up Meeting Daily Wrap-up Meeting Daily Wrap-up Meeting

Rotary Screen Press BAT Schedule - Week 2
Day56789
AMDaily Start MeetingDaily Start MeetingDaily Start MeetingDaily Start MeetingDaily Start Meeting
Production Run

50-subject Format Side 2 (Back) Stripe application with UV curing

Sheet and Foil Registration Demonstration Job Change with format change- 50 subject to 32 Subject

Sheet and Foil Registration Demonstration

Demonstrate all available "Options" from SOW
Maintenance Mode DemoJam & Error Recovery DemoComplete all outstanding demonstrations

Production Mode

PM
Production Run

32-subject Format Side 1 (Face)

Stripe application without UV curingE-Stop DemoBAT Wrap Up Meeting
Daily Wrap-up MeetingDaily Wrap-up MeetingDaily Wrap-up MeetingDaily Wrap-up Meeting

File details come from the government source that posted it. Updated .