Attachment_D_Polishing_Vessels.pdf

PDF 909 KB Posted Feb 26, 2024

Attached to: Supply of Desulphurization Media for Renewable Natural Gas Plant
Solicitation number: 2024-RFB-042-PR
Issued by: Dane County, Madison City, Wisconsin

About this file

Written by GovTribe AI · Jul 1, 2025

These technical drawings detail a desulfurization vessel manufactured by Universal Tank & Fabrication for a renewable natural gas plant. The technical specifications document a 60" outer diameter, 138" shell length vessel designed to ASME Section VIII, Division 1 standards, constructed of 304 stainless steel with a 165 PSI operating pressure. The vessel includes multiple components such as a bottom head, top head, shell, lifting lugs, nozzle connections, and internal mesh and perforated plate filtering elements. The design includes specific welding requirements, material tolerances, and comprehensive parts lists detailing each component's dimensions, material specifications, and part numbers.

The technical drawings provide extensive engineering details including design pressures, temperatures, radiography requirements, and manufacturing notes. The vessel weighs approximately 6,395 pounds and is designed for a maximum allowable working pressure of 165 PSI at design temperatures. Specific design features include 304/304L stainless steel construction, 2:1 elliptical heads, internal mesh with 1mm thick 0.5mm diameter wire, and perforated plates with 3mm thick stainless steel with a staggered hole pattern. The documentation includes precise dimensional drawings, welding specifications, and detailed manufacturing instructions, suggesting this is a custom-engineered solution for a specific industrial gas processing application.

View the file

Other files

File	Type	Posted
Supply_of_Desulphurization_Media_for_Renewable_Natural_Gas_Plant_(Addendum_#1_Revision).pdf	PDF	Mar 14, 2024
Attachment_A_Bid_Pricing_Table.xlsx	XLSX spreadsheet	Feb 28, 2024
Attachment_C_Bulk_Vessels.pdf	PDF	Feb 26, 2024
Attachment_B_Vacuum_Vessel.pdf	PDF	Feb 26, 2024

On GovTribe

Work with this file

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

SECTION A-A

DETAIL B

DETAIL C

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERQTYITEM

60" OD x 138" SL, 165 PSI, 304SS, CODEAS060138C000H11

DAVIT ARM WELDMENTA0000179412

20.00" 150# RF BLIND FLANGE WELDMENTA0000180313

SA-240 304/304L SS.5" x 11.75" OD CLAMP PLATEC0000872614

SA-240 304/304L SS.1875" x 18.69" OD FILTER RINGC0000874215

304 SSMESH 18.81" ODC0000875316

304 SSPERFORATED PLATE 18.81" ODC0000875417

PTFE20.00" 150# BLIND FULL FACE GASKETC0000876418

PTFE8.00" 150# BLIND FULL FACE GASKETC0000876519

SA-182 304/304L20.00” 150# RF BLIND FLGX00006777110

SA-193 B83/4"-10 UNC x 4.00" Lg. HEX BOLT00616A0632811

SA-193 B81.125"-8 UNx6.00" LG. BOLT-SA-193,B800616A0948A2012

SA-194 Gr. 80.50"-13 UNC HEAVY HEX NUT00627A0400613

SA-194 Gr. 80.75" - 10 UNC HEX NUT 00627A06001114

SA-194, GR 81.125"-8 HVY HEX NUT, SA-194, GR 800627A09002015

304 SS1/2" Flat Washer, 304 Stn. Stl006320400316

304 SS.75" SAE FLAT WASHER0063206001817

304 SS1.125''FLAT WASHER, 304 SS, PLAIN, SAE 0063209004018

WEIGHT:

CHECKED BY:

PART No.

UNIVERSAL

TANK & FABRICATION

SIZE

REV

MATERIAL DESCRIPTION

PART DESCRIPTION

TOLERANCES

DEGREES ± 1/2°

0.000" ± 0.0625"

0.00" ± 0.125"

FRACTIONS ± 1/8"

± 1/2° @ 18"

// ± 1/2°

A DIVISION OF VESTEK INDUSTRIES

JDK - 4/27/2018

KHH - 4/28/2018

6395.732 lbmass

AS060138C000

SHEET 1 OF 1

60" OD x 138" SL, 165 PSI, 304SS, CODE

DESULFURIZATION VESSEL

C U

T F

W o r k s p a c e D e s i g n s J o b s A S C d w g

4/28/2018

JDK KHH INITIAL DESIGN

REVISION HISTORY

REV ECN DATE DESIGNER CHECKED BY DESCRIPTION

CODE

.5"

SA-240, 304/304L

2:1 ELLIPTICAL

.5"

SA-240, 304/304L

.5"

SA-240, 304/304L

2:1 ELLIPTICAL

N/A

-21

NONE

SEE NOTE

PO-0000615

AS060138C000

CLEAN

PASSIVATE

CLEAN

PASSIVATE

60"

72"

267"

7,500 lbs.

DESIGN INFORMATION

ASME CODE SECTION VIII, DIV. 1, 2017 EDITION

THICKNESS:

MATERIAL:

TYPE:

THICKNESS:

MATERIAL:

THICKNESS:

MATERIAL:

TYPE:

OPERATING PRESSURE:

MAX. DESIGN PRESSURE:

EXTERNAL DESIGN PRESSURE:

MAX. DESIGN TEMPERATURE:

M.A.W.P. @ DESIGN TEMPERATURE:

M.D.M.T. @ DESIGN PRESSURE:

HYDROSTATIC TEST PRESSURE:

RADIOGRAPHY:

CORROSION ALLOWANCE:

PWHT:

SEISMIC:

IMPACT TESTING:

OTHER N.D.E.:

PSI

° F

PSI

° F

PSI

WIND:

TOP/LEFT HEAD

SHELL

BOTTOM/RIGHT HEAD

PURCHASE ORDER NUMBER:

TANK NUMBER:

ALL DESIGN INFORMATION, ENGINEERING AND ALL OTHER INFORMATION, EMBODIED

IN THIS DRAWING, AND ALL ATTACHED DRAWINGS, IS STRICTLY CONFIDENTIAL AND

PROPERTY OF UNIVERSAL TANK & FABRICATION, LLC. THESE DOCUMENTS ARE

SUPPLIED WITH THE UNDERSTANDING THAT THEY WILL BE HELD CONFIDENTIALLY

AND NOT DISCLOSED TO THIRD PARTIES WITHOUT THE PRIOR WRITTEN CONSENT OF

UNIVERSAL TANK & FABRICATION, LLC.

LINING AND PAINTING

INTERNAL:

1st COAT:

2nd COAT:

3rd COAT:

EXTERNAL:

1st COAT:

2nd COAT:

3rd COAT:

*** ALL BOLT HOLES TO STRADDLE VESSEL UNLESS OTHERWISE NOTED ***

SHIPPING INFORMATON

EST. SHIPPING HEIGHT:

EST. SHIPPING WIDTH:

EST. SHIPPING LENGTH:

EST. SHIPPING WEIGHT:

N/A N/A

-21

9330XX

DUBUQUE, IOWA 52002

MAWP PSI @

PSI @

°F

PSI

°F

°FMDMT

S/N YR. BUILT

MAX. ALLOWABLE EXT. WORKING PRESS.

CERTIFIED BY: Universal Tank & Fabrication LLC.

71.81

A H

3 14 17

NOTES:

NDE:

NOZZLE CONNECTION TO BOTTOM

HEAD TO BE DYE PEN TESTED ON ROOT

WELD, AND ALL SUBSEQUENT PASSES

ALL MESH:

1mm THICK

0.5mm DIA WIRE

STAINLESS STEEL

ALL PERFORATED PLATE:

3mm THICK

3mm DIA HOLES

STAGGERED PATTERN

4mm PITCH

60° STAGGER ANGLE

UN-SEALED FLANGES SHIP WITH WOOD/PLASTIC COVER

UTF TO SUPPLY 10% ADDITIONAL MANWAY HARDWARE

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERSERVICENOZZLEQTYITEM

BOTTOM HEAD WELDMENTA00001800 11

TOP HEAD WELDMENTA00001801 12

SA-240 304/304L SS0.5 x 46 x 186.92 ROLL TO 60" ODC00008708 33

LEG WELDMENTA00001802 44

SA-479 304/304L SS4 x 4 x 0.375 ANGLE 69.31" LgC00008760 15

SA-240 304/304L SS.75" x 6" x 6" BASEPLATEC00008761 16

SA-240 304/304L SS.375" x 4" x 4" LIFTING LUGC00008732 27

SA-312 TP3048" SCH 40 PIPE x 6.88" LGC00008763 18

SA-182 304/304L0.50" NPT, 3000# HALF COUPLINGX00000052THERMO-WELLN619

SA-182 304/304L8.00” 150# RF SLIP-ON FLGX00000387FILLINGN4110

SA-240 304/304L SSUTF LABEL BRACKETX00016943 111

SA-240 304/304LUTF ASME LABEL X00017033 112

WEIGHT:

CHECKED BY:

PART No.

UNIVERSAL

TANK & FABRICATION

SIZE

REV

MATERIAL DESCRIPTION

PART DESCRIPTION

TOLERANCES

DEGREES ± 1/2°

0.000" ± 0.0625"

0.00" ± 0.125"

FRACTIONS ± 1/8"

± 1/2° @ 18"

// ± 1/2°

A DIVISION OF VESTEK INDUSTRIES

JDK - 4/26/2018

KHH - 4/28/2018

5969.418 lbmass

AS060138C000H

SHEET 1 OF 1

60" OD x 138" SL, 165 PSI, 304SS, CODE

C U

T F

W o r k s p a c e D e s i g n s J o b s A S C H d w g

0°

45°

90°

135°

180°

225°

270°

W#4 LS COURSE #2

315°

285°

W#3 LS COURSE #1

W#5 LS COURSE #3

C O

U R S E

C O

U R S E

C O

U R S E

4/28/2018

JDK KHH INITIAL DESIGN

REVISION HISTORY

REV ECN DATE DESIGNER CHECKED BY DESCRIPTION

WELD No. 3, 4, 5, 6, 7, 8, 9

SUBMERGED ARC.

100% PENETRATION

UNEQUAL EDGES TO BE TAPERED PER ASME

CODE AS REQUIRED TO A MIN 3 TO 1

BACKWELD

CIRCUMFERENTIAL SEAMS

MAX WELD REINFORCEMENT

WD-006

LONGITUDINAL SEAMS

MAX WELD REINFORCEMENT

ON MAT'L 3/32" TO 3/16" THK.

ON MAT'L 3/16" TO 1/2" THK.

ON MAT'L 1/2" TO 1"

ON MAT'L 3/32" TO 3/16" THK.

ON MAT'L 3/16" TO 1/2" THK.

ON MAT'L 1/2" TO 1"

MAXIMUM ALLOWABLE MISALIGNMENT

ON MAT'L UP TO 1/2" THK.

ON MAT'L 1/2" TO 3/4" THK.

ON MAT'L 3/4" TO 1 1/2"

MAXIMUM ALLOWABLE MISALIGNMENT

ON MAT'L UP TO 1/2" THK.

ON MAT'L 1/2" TO 3/4" THK.

ON MAT'L 3/4" TO 1 1/2"

SHELL

HEAD

1/8"

5/32"

3/16"

1/4t

1/8"

1/16"

3/32"

1/4t

1/8"

3/8"

WELD No. 10, 14

CONTINUOUS WELD ALL AROUND

WD-010

WELD No. 11

WD-020

FULL FILLET WELD

WELD No. 13

1/2"

WD-026

WALL

1/8"

PIPE

RAISED FACE FLANGE

3/16"

WELD No. 15

PER FIG. UW-16.1(d)

WD-001

BACKWELD

FLUSH TO

VESSEL

INTERIOR

100% PENETRATION

COMPONENT

HOST

WELD No. 16

3/8"

1/2"

WELD No. 12

PER FIG. UW-16.1(d) THRU

WD-002

100% PENETRATION

NOZZLE PROJECTS

INSIDE OF VESSEL

COMPONENT

HOST

4X W#11

4X W#10

CENTERED ON

BASEPLATE

6.00

2X W#14

T Y P

NOTE:

BASEPLATES SIZED FOR 3/4" BOLT DIA

SECTION B-B

A A

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERSERVICENOZZLEQTYITEM

SA-240 304/304L60" OD ASME 2:1 ELLIPTICALC00008561 11

SA-312 TP3048" SCH 40 PIPE x 2.63" LGC00008718 12

SA-312 TP3048" SCH 40 PIPE x 17.49" LGC00008722 13

SA-240 304/304L.5" x 9.8" x 23" STIFFENERC00008725 84

SA-240 304/304L SS.5" x 11.75" OD CLAMP PLATEC00008726 15

304 SSPERFORATED PLATE 56.75" ODC00008727 16

304 SSMESH 56.75" ODC00008730 17

SA-240 304/304L SS.5" x 2" FLATBAR RING SEG 56.75" ODC00008731 28

SA-240 304/304L.1875" x 12.625" OD RE-RINGC00008762 19

SA-182 304/304L0.50" NPT, 3000# HALF COUPLINGX00000052INLET N2N3110

SA-182 304/304L8.00” 150# RF SLIP-ON FLGX00000387OUTLET BIOGASN2111

A403 WP304/304L8.00" 90 DEG LONG RADIUS ELBOWX00008664 112

SA-193 B80.75"-10 UNC x 2.50" Lg HEX BOLT 00616A0620 113

WEIGHT:

CHECKED BY:

PART No.

UNIVERSAL

TANK & FABRICATION

SIZE

REV

MATERIAL DESCRIPTION

PART DESCRIPTION

TOLERANCES

DEGREES ± 1/2°

0.000" ± 0.0625"

0.00" ± 0.125"

FRACTIONS ± 1/8"

± 1/2° @ 18"

// ± 1/2°

A DIVISION OF VESTEK INDUSTRIES

JDK - 4/25/2018

KHH - 4/28/2018

1057.888 lbmass

A00001800

SHEET 1 OF 1

BOTTOM HEAD WELDMENT

C U

T F

W o r k s p a c e D e s i g n s J o b s A d w g

180°

90°

0°

270°

180°

135°

90°

45°

0°

315°

270°

225°

4/28/2018

JDK KHH INITIAL DESIGN

REVISION HISTORY

REV ECN DATE DESIGNER CHECKED BY DESCRIPTION

3/16"

WELD No. 1

PER FIG. UW-16.1(d) w/RE-RING

WD-003

BACKWELD

FLUSH TO

VESSEL

INTERIOR

100% PENETRATION

RE-RING

HOST

COMPONENT

3/8"

WELD No. 8, 9

CONTINUOUS FULL PEN. WELD ONE SIDE

WD-010D

WELD No. 2, 3

FULL-PENTRATION BUTT WELD

WD-039

TO A MIN. OF 3:1

60°

1/16" TO 1/8"

WELD No. 5

1/2"

WD-026

WALL

1/8"

PIPE

RAISED FACE FLANGE

WELD No. 4

BACKWELD

FLUSH TO

VESSEL

INTERIOR

100% PENETRATION

COMPONENT

HOST

WELD No. 6, 7

12.00

6.00 (TOP OF MESH)

(60.00)

W#1

DYE PEN ROOT WELD AND

EACH SUBSEQUENT PASS

W#2

W#3

W#4

W#5

8X W#6

8X W#7

W#8

W#9

SEAL ALL AROUND

10.75 TYP

5.38

28.38

NOTES:

ALL MESH:

1mm THICK

0.5mm DIA WIRE

ALL PERFORATED PLATE:

3mm THICK

3mm DIA HOLES

STAGGERED PATTERN

4mm PITCH

60° STAGGER ANGLE

STAINLESS STEEL

6 7 8

30.00

DETAIL B

DETAIL C

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERSERVICENOZZLEQTYITEM

SA-240 304/304L60" OD ASME 2:1 ELLIPTICALC00008561 11

SA-240 304/304L SS.375" x 4" x 4" LIFTING LUGC00008732 22

SA-312 TP30412" SCH 40 PIPE x 26.44" LGC00008737 13

SA-312 TP3048" SCH 40 PIPE x 21.23" LGC00008738 14

SA-240 304/304L SS.1875" x 18.69" OD FILTER RINGC00008742 15

SA-240 304/304L SS.75" x 9.375" x 12.33" DAVIT SUPPORTC00008747 16

SA-312 TP3042.5" SCH 40 PIPE x 10" LGC00008748 17

SA-240 304/304L SS.75" x 9.375" x 8.2" DAVIT SUPPORTC00008759 18

SA-182 304/304L8.00” 150# RF SLIP-ON FLGX00000387INLET BIOGASN119

SA-182 304/304L20.00” 150# RF SLIP-ON FLGX00000393MANWAYN5110

SA-193 B8M0.50"-13 UNC x 2.50" Lg STUD0069E0420F 311

WEIGHT:

CHECKED BY:

PART No.

UNIVERSAL

TANK & FABRICATION

SIZE

REV

MATERIAL DESCRIPTION

PART DESCRIPTION

TOLERANCES

DEGREES ± 1/2°

0.000" ± 0.0625"

0.00" ± 0.125"

FRACTIONS ± 1/8"

± 1/2° @ 18"

// ± 1/2°

A DIVISION OF VESTEK INDUSTRIES

JDK - 4/25/2018

KHH - 4/28/2018

1075.331 lbmass

A00001801

SHEET 1 OF 1

TOP HEAD WELDMENT

C U

T F

W o r k s p a c e D e s i g n s J o b s A d w g

0°

90°

180°

270°

4/28/2018

JDK KHH INITIAL DESIGN

REVISION HISTORY

REV ECN DATE DESIGNER CHECKED BY DESCRIPTION

WELD No. 2

BACKWELD

FLUSH TO

VESSEL

INTERIOR

100% PENETRATION

COMPONENT

HOST

WELD No. 4

1/2"

WD-026

WALL

1/8"

PIPE

RAISED FACE FLANGE

WELD No. 3

7/8"

WD-026

WALL

1/8"

PIPE

RAISED FACE FLANGE

3/16"

WELD No. 5

CONTINUOUS FULL PEN. WELD ONE SIDE

WD-010D

1/2"

WELD No. 7, 8

WELD No. 9, 10

WELD No. 11

3/8"

PER FIG. UW-16.1(d) THRU

WD-002

100% PENETRATION

NOZZLE PROJECTS

INSIDE OF VESSEL

COMPONENT

HOST

30.00

W#2

W#3

W#4

W#5

W#7

W#8

W#9

W#10

(60.00)

2X W#11

19.00

3X W#6

W#1

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERQTYITEM

SA-240 304/304LDAVIT SLEEVE DISK, 304 SS C0000307611

SA-240 304/304LDAVIT ARM CAP, 304 SSC0000307712

SA-312 TP3042" SCH 80 DAVIT ARM FOR 20" DAVITC0000874513

PARTS LIST

MATERIALDESCRIPTIONPART NUMBERQTYITEM

SA-182 304/304L20.00” 150# RF BLIND FLGX0000678311

SA-479 304/304L0.50 BENT ROUND BAR MANWAY EYEBOLT HOOKX0001702312

304 SS3/4"-10 UNC x 12" LG EYEBOLT, ZINC PLATED00652069613

CHECKED BY:

PART No.

UNIVERSAL

TANK & FABRICATION

SIZE

REV

MATERIAL DESCRIPTION

PART DESCRIPTION

TOLERANCES

DEGREES ± 1/2°

0.000" ± 0.0625"

0.00" ± 0.125"

FRACTIONS ± 1/8"

± 1/2° @ 18"

// ± 1/2°

A DIVISION OF VESTEK INDUSTRIES

JDK - 4/27/2018

KHH - 4/28/2018

A00001794 & A00001803

SHEET 1 OF 1

20" DAVIT ARM & BLIND FLANGE WELDMENT

C U

T F

W o r k s p a c e D e s i g n s J o b s A

A d w g

A00001794 - 20" DAVIT ARM WELDMENT

A00001803 - 20" BLIND FLANGE WELDMENT

4/28/2018

JDK KHH INITIAL DESIGN

REVISION HISTORY

REV ECN DATE DESIGNER CHECKED BY DESCRIPTION

WELD No. 1, 2

1/4"

CONTINUOUS WELD ONE SIDE

WD-010A

21.00

2.00

0.88 x 1.75

LONG SLOT

THRU

R10.00

W#2

W#1

CENTERED

W#1

File details come from the government source that posted it. Updated Jul 1, 2025.