Attachment_C_Single_Phase_Simplex_Control.pdf

Your Trusted Source for Quality Control Panels.

Single Phase Simplex Control Panel Installation and Operation Manual

OSSIM-30

SEE WATER, INC.

Panel Installation:

1. Caution: To maintain the NEMA 4X rating, make all wiring connections with seal tight cable grips or conduit connections.

2. Run pump cable and Oil Smart® cables through conduit. Make field connections as shown on wiring schematic.

3. Run power line conductor through conduit. Wire to terminals per enclosed schematic.

4. Branch circuit protection to be provided by installer.

5. Panel circuit breakers are closed

6. Mount Oil Smart® pump switch and Liquid Smart® alarm sensor with provided mounting hardware to pump discharge pipe. The ‘OFF’ sensor of the Oil Smart® pump switch shall be positioned at least 3” above the impeller of the pump.

7. Mounting of the Liquid Smart® Sensor is application driven and is to be placed where a high liquid is deemed necessary. The Liquid Smart® Sensor is typically mounted 3” - 6” above the Oil Smart® Pump Switch.

8. Connect service conductors 120/208/240VAC to proper location

Enclosure Mounting: NEMA 4X RATED

Mounting Brackets - A mounting bracket and screw pack are provided with the premium enclosures. To assemble, turn the enclosure upside down on a flat surface, place the mounting bracket over the square boss either horizontally or vertically, and fasten the mounting bracket with the 1/4”-20 x 0.5 SS, countersunk phillips drive screws or vertically, with the mounting brackets in any config., using any acceptable fastening technique.

Covers/Doors - Covers/doors have a gasket pre-assembled to seal against the base.

Note: The control panel should not be mounted in a location that may be subject to submersion.

Additional Panel Options:

28 - Power on Dry Contact

• Normally open 60V AC/DC

DPR - Pump Run Dry Contact

• Normally open 60V AC/DC

24 - Pump Exerciser

• Auto cycles pumps daily, weekly or monthly.

Run Time Options:

• Position A: 50ms (DIP Switch 1,2, and 3)

• Position B: 100ms

• Position C: 4s

• Position D: 8s

Remote Monitoring Dry Contacts:

1. Normally Open dry contacts for high oil, high water, and general high liquid alarm.

Oil Smart® Simplex System: 120/208/240VAC The Oil Smart® OSSIM-30 System incorporates pump controls and alarm sensors that differentiate between oil and water, allowing companies to responsibly discharge the water without the risk of pumping oil. Installation of the OSSIM-30 keeps companies in compliance with Elevator Code ASME A17.1 and State/Federal regulations while reducing the risk of adverse publicity, fines, and expensive cleanup cost.

Model FLA Range

OSSIM-30 (0.0-16.0 FLA)

OSSIM-30-CB (0.0-16.0 FLA)

www.seewaterinc.com

951.487.8073 • 888.733.9283 • info@seewaterinc.com

22220 Opportunity Way, Suite 101 • Riverside, CA 92518

Page 1-3 IM 752 REV. 11/18

SEE WATER, INC.

Sequence of Operation:

Sump Cover

Check Valve

Pump Stop Pump Start

High Liquid Alarm

Typical Installation of Oil SmartÒ Simplex Control Panel

Oil SmartÒ Simplex Control Panel Liquid SmartÒ Alarm Sensor Oil SmartÒ Pump Switch Submersible Pump #1

Normal Condition (Water Only) When water comes in contact with the short (on) sensor, the pump will turn

on. The pump will remain on until water clears the long (off) sensor.

Oil Present Condition If oil comes in contact with the (on) sensor, the pump will not turn on.

Operation of Oil Smart®

Water (Oil Present Condition) If the water level rises enough to contact the (on) sensor under the oil layer, the pump will turn on and remain on until the (off) sensor clears

WATER

WATER

OIL

LAYER

WATER

OIL

LAYER

WATER

OIL

LAYER

WATER

OIL

LAYER

Operation of Liquid Smart®

High Water Level When water comes in contact will both sensors, the white water indicator on the front panel will illuminate. This condition will turn on the red beacon alarm light and sound the alarm buzzer.

High Oil Level If oil comes in contact with both sensors, the yellow oil indicator on the front panel will illuminate. This condition will turn on the red beacon alarm light and sound the alarm buzzer.

Single Phase Simplex Control Panel Installation and Operation Manual

OSSIM-30

Testing:

Oil Smart® Pump Switch Testing:

• Place your thumb on the short stainless steel sensor of the Oil Smart® Pump Switch, and the pump will turn on. While touching the short ‘ON’ sensor, touch the long ‘OFF’ sensor with your fingers; remove your thumb from the short ‘ON’ sensor and begin to move your fingers down the ‘OFF’ sensor simulating water being pumped down. Once fingers are removed from ‘OFF’ sensor, the pump will turn off.

• Optional: Fill the sump area with ground water, when water reaches the ‘ON’ sensor, the pump will turn on and remain on until water clears the ‘OFF’ sensor.

Liquid Smart® Alarm Testing:

• Submerge both sensors in oil and the yellow oil indicator on the front panel will illuminate. To test water sensor, submerge both sensor in ground water and the white water light will illuminate.

• Both test will illuminate the 360 degree visible beacon and sound an 85 decibel at 10’ buzzer.

www.seewaterinc.com

951.487.8073 • 888.733.9283 • info@seewaterinc.com

Page 2-3 IM 752 REV. 11/18

SEE WATER, INC.

Notes:

Troubleshooting:

Caution: before checking electrical connections within the control or attempting to replace any components, turn off all branch circuits supplying power to the main control panel.

Pump control does not activate the pump or pump does not run

• Verify polarity is correct.

• Confirm all connections are tight and secure.

• White plastic case must be kept clean. Clean with household rubbing alcohol and rag.

• Keep control 1” - 2” clear of any metallic material. Mount to PVC pipe or if mounted to metal pipe, make sure to mount with See Water® quick mount PVC bracket.

Alarm will NOT activate

• Confirm separate 120VAC power to circuit board J1-6 and J1-7. Power can be jumpered from incoming voltage if needed.

• Check for any visual damage to optic or stainless steel sensor on the Liquid Smart® Sensor.

Preventive Maintenance

• The Oil Smart® Pump Switch and Liquid Smart® Sensor must be kept clean. If the switches are submerged during install or maintenance, clean the white plastic case with rubbing alcohol. Consistent inspection and preventive maintenance ensures longevity and proper operation of components.

Warranty:

See Water® Inc. warrants that products of its manufacture are free from defects in material and workmanship for a period of 5 years from the date of purchase. This date shall be determined by the date on the invoice and the serial number on the product.

Replacement of the product is at the discretion of See Water® Inc. This warranty is valid when the product is installed in compliance with the manufacturer’s installation instructions.

The manufacturer’s obligation under this warranty shall be limited to the repair or replacement of any parts found by the manufacturer to be defective, provided that the product is returned to See Water’s factory, postage prepaid with proof of original purchase included.

The manufacturer of this warranty shall not be liable under this warranty if the product has not been properly installed;

any alterations/additions/changes to the product will result in a void warranty. Failure to properly install and test this prod-uct can result in personal injury or equipment malfunction.

See Water, Inc. shall not be liable for any loss, damage or expenses from installation or use of its products.

Single Phase Simplex Control Panel Installation and Operation manual

OSSIM-30

www.seewaterinc.com

951.487.8073 • 888.733.9283 • info@seewaterinc.com

Page 3-3 IM 752 REV. 11/18

L1

TB1

MOTOR ON

CR1

PUMP ON

LT1

G

TB1

TB1

TB1

CR1

TB1

TB1

PUMP

MOT1

GND

OIL SMART

WATER PUMP SWITCH

BRN

WHT

BLK

1 2

SILENCE

PB1

1 2

TEST

PB2

OIL

LT3

Y

WATER

LT4

W

BEACON

BE1

R

BUZZER

B1

ALARM

DRY CONTACT

OIL

DRY CONTACT

WATER

DRY CONTACT

COMMON

60V AC/DC, 1A

AUTO

HAND

OFF

TG1

J1

ALARM

OIL SMART

NEGATIVE

OPTICAL SENSOR

SW2

SW2

SW1

SW1

B3A

B3B

BZ

SMART SWITCH

BZ

POSITIVE

LIQUID SMART

ALARM SENSOR

BLU

RED

WHT

GRN

POWER ON

LT2

G

120/240VAC

NEUTRAL

L2 GNDN

TB1

TB1

FIELD WIRING CONNECTIONS

1 2 3 4 5 6

J1

7 8 9 10 11

B L U E

R E D

W H I T E

G R E E N

LIQUID SMART

ALARM SENSOR

- OPTICAL

SENSOR

SMART

SWITCH

C O M M O N

N O R M A L L Y

O P E N

N O R M A L L Y

O P E N

60V

AC/DC

1 AMP

DRY CONTACTS

OIL ALARMWATER

N O R M A L L Y

O P E N

1 2 3 4 5 6

TB1

7 8

120/208/240VAC

1-PHASE, 60Hz

M

PUMP

L

L

N

FOR 120V OPERATION, DO

NOT CONNECT L2. FOR

208/240V OPERATION,

REMOVE JUMPER BETWEEN

TERMINALS 2 AND 3. NEUTRAL

IS REQUIRED AT TERMINAL 3.

B R O W N

B L A C K

W H I T E

OIL SMART

WATER PUMP SWITCH

T

T

L I N E

N E U T R A L

120/240VAC

1-PHASE, 60Hz

SCALE SHEET

SIZE DWG NO. PART NO. REV

REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

TITLE:

DATE:

DATE:

THIS DRAWING CONTAINS

PROPRIETARY INFORMATION

AND SHALL NOT BE USED

OR DISCLOSED WITHOUT

PRIOR WRITTEN

AUTHORIZATION.

DRAWN BY:

APPROVED BY:

FIELD WIRING TORQUE SPECS.

TERMINAL BLOCK UT 2,5

5 IN-LB

TERMINAL BLOCK UT 4

7 IN-LB

TERMINAL BLOCK UT 6

15 IN-LB

TERMINAL BLOCK UT 10

15 IN-LB

TERMINAL BLOCK UT 16

25 IN-LB

TERMINAL BLOCK UT 35

30 IN-LB

TS1, TS2, J2 & J3 PCB

5 IN-LB

TRANSFORMER H1F, H2F & H3F

15 IN-LB

TRANSFORMER H1, H2 & H3

10 IN-LB

M.D. VLS3P16-63 R1

16 IN-LB

M.D. VLS3P63-125 R1

45 IN-LB

M.D. LK4JU3CN 100A

36 IN-LB

M.D. LK4MU3N 200A

200 IN-LB

USE COPPER CONDUCTORS ONLY.

TEMPERATURE RATING OF CONDUCTORS IS TO BE:

60°C (140°F) FOR UNDER 100A.

75°C (167°F) FOR OVER 100A.

BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED BY THE

INSTALLER: MUST BE SIZED ACCORDING TO PUMP/MOTOR

MANUFACTURING SPECIFICATIONS.

VERIFY CORRECT OPERATION OF CONTROL PANEL AFTER

INSTALLATION IS COMPLETE.

DASHED LINE INDICATES

FIELD WIRING.

A

RELOCATION OF CONTROL WIRING AFTER CIRCUIT BREAKER

9/18/16

B

FIELD WIRING CHANGE FOR ALARM BOARD POWER CIRCUIT

8/1/17

C

ADJUSTMENT OF CR1 TERMINALS

8/22/17

D

RELOCATION OF POWER ON LIGHT WIRING

8/31/17

E

REMOVED CB1

9/22/17

F

UPDATED TITLE BLOCK

4/16/20

AO

MM 6/30/14

MM 6/30/14

OSSIM-30

CONTROL SCHEMATIC

B 1511 OSSIM-30 F

NONE 1 OF 1

F N A M E

O S S I M

R E V D A T E

OIL SMART® SIMPLEX CONTROL PANEL OSSIM-30

Overview:

Features:

Applications:

Printed in U.S.A. C491-REV-0220

The Oil Smart® OSSIM-30, when combined with a manual sump pump, will automatically pump water without the risk of pumping oil into the environment. The system will alert in the event of a high oil or high water condition. Installation of the OSSIM-30 allows you to comply with Elevator Code ASME A17.1 and state/federal regulations while reducing the risk of adverse publicity, fines and expensive cleanup costs.

• Includes Oil Smart® pump control and Liquid Smart® alarm sensor with 20′ Cords

• Heavy duty polycarbonate indoor/outdoor NEMA 4X rated enclosure with stainless steel lockable latch

• Pump control and alarm components differentiate between oil and water

• Pump control visible indicators: Pump hand-off-auto (H.O.A.)

switch, green Pump Run light and green Power On light

• Alarm visible indicators: Red beacon alarm light, yellow light for oil, white light for water, alarm test and silence buttons

• Alarm horn sounds at 85 decibels at 10 feet

• Remote monitoring dry contacts: Oil, Water and High Liquid

• Panel and controls: UL listed for the United States and

Canada

• Elevator sumps

• Electric utilities (substations, power plants, underground vaults and transformer barriers)

• Manufacturing facilities

• Any application where there is a need to remove water while containing oil

OIL SMART® SIMPLEX CONTROL PANEL OSSIM-30

Simplex Single Phase: 120/208/240VAC

OSSIM-30 0-16.0 FLA

Models Pump Full Load Amp Rating

Custom Options:

AF

C

CB

CC

DPR

E

ET

MD

S3

= Pump Exerciser - Auto Cycles Pump(s) Daily, Weekly or Monthly = Alarm Flasher = Additional Cord Length Greater than 20’* = Circuit Breaker = Cycle Counter w/ LCD Display and Reset = Dry Contact for Pump Run = 50Hz Configuration = Elapsed Time Meter w/ LCD Display and Reset = Main Disconnect = No Sensors Included

*Additional cord length greater than 20’. Specify after C.

Example: (OSSIM-30-C50) Indicates 50’ cord lengths for all components.

Typical Installation of Oil Smart® Simplex Control Panel

Oil Smart® Simplex Control Panel

Liquid Smart® Alarm Sensor

Oil Smart® Pump Switch

Submersible Pump #1

OIL

LAYER

WATER

OIL

LAYER

Normal Condition (Water Only) When water comes in contact with the short (on) sensor, the pump will turn

on. The pump will remain on until water clears the long (off) sensor.

Oil Present Condition If oil comes in contact with the (on) sensor, the pump will not turn on.

Operation of Oil Smart®

Water (Oil Present Condition) If the water level rises enough to contact the (on) sensor under the oil layer, the pump will turn on and remain on until the (off) sensor clears of water.

OIL

LAYER

WATER

OIL

LAYER

Operation of Liquid Smart®

High Water Level When water comes in contact will both sensors, the white water indicator on the front panel will illuminate. This condition will turn on the red beacon alarm light and sound the alarm buzzer.

High Oil Level If oil comes in contact with both sensors, the yellow oil indicator on the front panel will illuminate. This condition will turn on the red beacon alarm light and sound the alarm buzzer.

Printed in U.S.A.

Your Trusted Source for Quality Control Panels.

www.seewaterinc.com

951.487.8073 • 888.733.9283 • info@seewaterinc.com

USE COPPER CONDUCTORS ONLY.

TEMPERATURE RATING OF CONDUCTORS IS TO BE 60°C (167°F).

BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED BY THE

INSTALLER: MUST BE SIZED ACCORDING TO PUMP/MOTOR

MANUFACTURING SPECIFICATIONS.

VERIFY CORRECT OPERATION OF CONTROL PANEL AFTER

INSTALLATION IS COMPLETE.

11.13"

5.63"

The See Water, Inc. Oil Smart® System is the recognized solution for electric utilities. Utility Oil Smart Systems allow water to be pumped from transformer oil containment areas and underground vaults without the risk of pumping oil.

www.seewaterinc.com

• EPA SPCC & IEEE 980 Compliant

• Complete Utility Packaged Pumping System

• UL & CSA Certified

Features

©2018 See Water Inc. All Rights Reserved.

Oil Smart®

Electric Utility Systems

151 = 1/3 HP

152 = 4/10 HP

153 = 1/2 HP

Pump Model

OSS20PBPR6

OSSIM

OSSIM-30

OSSIM-TP-1

OSD1P

Pump Comparison Chart

Model HP Amps Volts-Phase Type

1/3

4/10

1/2

8.5

10.5

115-1

115-1

115-1

Cast Iron

Cast Iron

Cast Iron

208, 240, 480VAC, Three-Phase Pump/Controls Available

• OSSIM-TP-1 Upgraded Simplex Kit

switch

Smart® Alarm Sensor

• OSSIM-30 Simplex Kit

• Controls one 120/208/240VAC pump up to

16 FLA

• Outdoor/Indoor 10″x8″x4″ NEMA 4X enclosure

Smart® Alarm Sensor

GALLONS

LITERS

TO

TA

L D

YN

AM

IC

H

EA

D

FE

ET

ME

TE

RS

FLOW PER MINUTE

60 70

360320

80 90 100

PUMP PERFORMANCE CURVE

MODEL 151/152/153

• OSS20PBPR6 Plug & Play Kit

FLA

• Two pump alternation and high demand two pump operation

• Upgraded pump protection: motor protectectiveswitches included for both pumps

• OSD1P Duplex Kit

4 15/16

11 11/16

3 7/8

6 7/32

4 5/8

3 7/8

3 7/8 12 1/8

5 3/8

1 1/2" NPT

3 7/8

6 7/32

4 5/8

3 7/8

3 7/8

Model 152/153

Model 151

C US

698A 508A

See Water’s Oil Smart® Electric Utility Kits are specifically designed for transformer containment vaults where there is a need to pump water without the risk of pumping hydrocarbons. Oil Smart® systems are the proven solution for the proper evacuation of water while complying with state and federal regu-latory requirements (EPA SPCC & IEEE 980). The utility kits come complete with an Oil Smart® pump controller and fractional horsepower pump.

Pump Features

protected

spherical soilds

• Model 152 - .4 HP Passes 3/4” spherical soilds

• Model 153 - 1/2 HP Passes 3/4” spherical soilds

• CSA Certified C/US Tested to UL Standard CSA22.2 No. 108

Pump Information

© 2018 See Water® Inc, All rights reserved. Oil Smart® is a registered trademark of See Water® Inc.

See Water® Inc.

22220 Opportunity Way, Suite. 101 | Riverside, CA 92518 Telephone: (888) 733-9283 | Fax: (951) 487-0557 www.seewaterinc.com