Attachment B.pdf

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Attached to
Medical Gases Maintenance Service - VAPIHCS
Solicitation number
36C26126Q1033
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About this file

This is a maintenance specification document (Attachment B) detailing the required maintenance tasks for medical air systems at a federal facility.

The document specifies a comprehensive preventive maintenance program organized by frequency: daily, monthly, quarterly, semi-annually, and annually. Daily maintenance includes monitoring compressor discharge pressures, pressure switches, belt tension, receiver moisture levels, air filter pressure drops, desiccant and refrigerated air dryer gauges, system leaks, alarm panel pressures, and dental air compressor operation. Monthly tasks expand to include belt alignment and wear checks, pulley inspection, strainer cleaning, high temperature shutdown verification, check valve operation, compressor rpm/amperage verification, safety valve testing, intake filter cleaning, compressor cooling fin cleaning, refrigerated air dryer condenser cleaning, and unloaded solenoid valve inspection. Quarterly maintenance requires verification of air intake location suitability and refrigerant charge replenishment for the refrigerated air dryer with documentation. Semi-annual maintenance focuses on compressor and motor bearing inspections, lubrication, and replacement as necessary. Annual maintenance includes bearing lubrication, pressure switch and high/low testing, carbon monoxide and dew point alarm testing, compressor malfunction testing, desiccant dryer malfunction testing, discharge temperature testing, dental air compressor filter changes, medical air regulator inspection and calibration with sticker documentation, and amalgam separator cartridge replacement with updated due date stickers. The document requires that all non-nominal repairs or replacements receive detailed cost estimates submitted to the Contracting Officer's Representative for approval prior to execution.

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Other files

File Type Posted
36C26126Q1033 0001.pdf PDF
Attachment D.pdf PDF
Attachment E.pdf PDF
36C26126Q1033.pdf PDF
Attachment A.pdf PDF
WD 2015-5689.pdf PDF
Attachment F.pdf PDF
Attachment C.pdf PDF

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Text version

ATTACHMENT “B” MAINTENANCE FOR MEDICAL AIR SYSTEMS

Daily:

• Read compressor discharge pressure gages and record on log. Repair compressors or pressure switch if abnormal pressure conditions are detected.

• Check that pressure switches operate within desired limit and readjust, as necessary.

• Check for proper alteration of compressors by the control system.

• Check belts for proper tension and slippage, Adjust, as required.

• Check compressor for excessive start/stop cycling and adjust or repair, as required.

• Check compressor for excessive noise, heat, or vibration from the compressors and motors, repair accordingly.

• Check receiver for excessive accumulation of moisture. Drain air receiver.

• Drain reservoirs and verify that automatic traps are working properly.

• Check for pressure drop across air filters and replace or clean, as necessary.

• Read inlet and outlet pressures of pressure regulator. Fix or adjust regulator, as necessary, if pressures are above or below the normal operating range.

• Record desiccant air dryer gages on daily log and fix or repair desiccant air dryer if readings are abnormal.

• Check desiccant air dryer for proper operating/cycling and fix or repair air dryer if not working within normal operating modes.

• Record refrigerant air dryer gages on daily log and fix or repair air dryer if readings are abnormal.

• Check compressors, receivers, desiccant air dryers, refrigerated air dryer, air filters, air regulators and piping for audible leaks. Repair, as required.

• Read air pressure gages at all alarm panel locations and record on daily log. Investigate and repair any line pressure variations from the normal operating range.

• Check Dental air compressor operation. Inspect moisture monitor.

• If a repair or replacement is required, unless nominal, please submit a detailed cost estimate to the Contracting Officers Representative for approval prior to executing repair or replacement.

Monthly:

• Check belts for misalignment, tightness, excess wear. Replace or adjust, as necessary.

• Check pulley and pulley clamp screws for tightness. Replace or adjust, as necessary.

• Check for clogging of strainer and clean as necessary.

• Check operation of high temperature shutdown. Adjust or repair, as necessary.

• Inspect, check valves for free operation, excessive wear and clogging. Overhaul check valves if contamination, binding, or wear are detected.

• Verify that the compressor is running at the correct rpm or amperage and adjust, as necessary.

• Verify the operation of safety valves.

• Clean or replace intake filter, as necessary.

• Clean compressor and cooling fins, as necessary.

• Blow and clean the condenser of the refrigerated air dryer to remove any accumulated dust using compressed air.

• Check and inspect unloaded solenoid valve.

• If a repair or replacement is required, unless nominal, please submit a detailed cost estimate to the Contracting Officers Representative for approval prior to executing repair or replacement.

Quarterly:

• Recheck the location of the air intake to assure that if continues to be a satisfactory source of medical compressed air.

• Check refrigerant charge of refrigerated air dryer and replenish as necessary. Record on log if refrigerant has been added.

Semi-Annually:

• Check compressor bearings for wear. Lubricate or replace, as necessary.

• Check motor bearings for wear. Lubricate or replace, as necessary.

Annually:

• Lubricate compressor bearings.

• Lubricate motor bearings.

• Test operation of the pressure high/low and pressure switch for the medical air piping system by raising and lowering the system pressure with the regulators.

• Test operation of Carbon Monoxide High and Dew Point High.

• Test operation of Medical Air Compressor Malfunction.

• Test operation of Desiccant Dryer Malfunction.

• Test operation of Discharge High Air Temperature.

• Check intake filters for Dental air compressor. Clean or replace as required.

• Change/replace intake filters for dental air compressor.

• Perform inspection and calibration of medical air regulators. Work shall include unit inspection, calibration and any replacement of parts to keep equipment in optimal operating condition. Inspection/calibration stickers are required on each individual unit and are to include date of inspection/calibration and next due date.

• Replace the cartridge for the Amalgam Separator as needed, by due date. Place new due date sticker.

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