Attachment A - AM2 Airfield Matting Kits and Components Specifications.docx
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- Attached to
- ADR AM2 Airfield Matting
- Solicitation number
- FA8051-AM2-Matting
About this file
This is a detailed technical specification document for AM2 Airfield Matting kits and components to be manufactured and procured under a federal contract. The specification outlines requirements for ten distinct kit/package types designated as F60 through F90, which are assembled into three primary full kit configurations: the AM2 Airfield Expansion Kit, AM2 FOD Cover Kit, and AM2 Training Kit. Each configuration contains varying quantities of sub-kits including ramp kits, tow kits, keylocks, anchor kits, grout kits, tool kits, and airfield matting packages in both 12-foot and 6-foot lengths. The F60 Ramp Kit requires mat assemblies, end frames, locking bars, and ramps; the F62 Tow Kit specifies 120 locking bars, fitting connectors, mandrels, tow bars, and shackles; and the F63 Keylock Kit includes mat assemblies with 56 typical and 56 starter keylocks.
The specification provides detailed component requirements for the remaining kits, including the F64 Anchor Kit (400 anchor bushings, tri-talon assemblies, power bolts, buckets, wooden crates, a QuadCon container, and specialized securing equipment); the F65 Grout Kit (140 buckets of pre-qualified rapid-setting grout material with minimum 48-month shelf-life, wood pallets, another QuadCon, and packaging materials); and the F70 Tool Kit (a comprehensive 130+ item inventory including pneumatic and hydraulic equipment, hand tools, safety equipment, generators, concrete mixers, measuring instruments, and specialty tools for airfield matting installation and maintenance, all packaged in a TriCon container with internal tool storage cabinet). The F71 and F72 packages contain 12-foot and 6-foot airfield mat assemblies respectively, each with 18 mat panels, end frames, and locking bars. Specific packaging requirements are detailed for each kit, including banding, strapping, crating standards (ISPM 15 certified heat-treated wood), container labeling, inventory documentation on stainless-steel plates, and specialized equipment specifications such as QuadCon and TriCon containers with weatherproofing, forklift capability, and CSC certification.
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Other files
| File | Type | Posted |
|---|---|---|
| AM2_Sources_Sought.pdf | ||
| Attachment 1 - ADR AM2 Airfield Matting IDIQ SOW.pdf | ||
| Attachment A - AM2 Airfield Matting Kits and Components Specifications.pdf | ||
| Attachment C - AM2 IDIQ Unit of Issue.pdf | ||
| Attachment D - Shipping Locations.pdf | ||
| AM2 Sources Sought.docx | DOCX document | |
| Attachment B - Combined AM2 Drawings.pdf | ||
| Attachment 1 - ADR AM2 Airfield Matting IDIQ SOW.docx | DOCX document | |
| Attachment C - AM2 IDIQ Unit of Issue.docx | DOCX document | |
| Attachment D - Shipping Locations.docx | DOCX document |
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ATTACHMENT A
AM2 AIRFIELD MATTING KITS AND COMPONENTS SPECIFICATIONS
DATE: 27 January 2026
A1. SCOPE.
A1.1. Scope. This specification describes the requirements for manufacturing the AM2 Airfield Matting kits, sub-kits, and individual components.
A1.2. This technical characteristic describes the requirements for manufacturing and procuring the required items for the following AM2 UTC’s:
· F60 AM2 Ramp Kit (para A2.1.)
· F62 AM2 Tow Kit (para A2.2.)
· F63 AM2 Keylock Kit (para A2.3.)
· F64 AM2 Anchor Kit (para A2.4.)
· F65 AM2 Grout Kit (para A2.5.)
· F70 AM2 Tool Kit (para A2.6.)
· F71 AM2 12-ft Airfield Mat Package (para A2.7.)
· F72 AM2 6-ft Airfield Mat Package (para A2.8.)
· F74 AM2 Stake and Edge Clamp Package (para A2.9.)
· F90 AM2 Y-Connector Package (para A2.10.)
A1.3. FULL KIT CONFIGURATIONS. There are three (3) primary full kit configurations that will be procured under this contract. The three (3) configurations will be known as:
· AM2 Airfield Expansion Kit
· AM2 FOD Cover Kit
· AM2 Training Kit
A1.3.1. AM2 Airfield Expansion Kit. The AM2 Airfield Expansion Kit is made up of the following:
· 8ea. - F60 AM2 Ramp Kit (para A2.1.)
· 1ea. - F63 AM2 Keylock Kit (para A2.3.)
· 1ea. - F64 AM2 Anchor Kit (para A2.4.)
· 1ea. - F65 AM2 Grout Kit (para A2.5.)
· 1ea. - F70 AM2 Tool Kit (para A2.6.)
· 98ea. - F71 AM2 12-ft Airfield Mat Package (para A2.7.)
· 6ea. - F72 AM2 6-ft Airfield Mat Package (para A2.8.)
· 1ea. - F74 AM2 Stake and Edge Clamp Package (para A2.9.)
· 3ea. - F90 AM2 Y-Connector Package (para A2.10.)
A1.3.2. AM2 FOD Cover Kit. The AM2 FOD Cover Kit is made up of the following:
· 14ea. - F60 AM2 Ramp Kit (para A2.1.)
· 1ea. - F62 AM2 Tow Kit (para A2.2.)
· 1ea. - F63 AM2 Keylock Kit (para A2.3.)
· 1ea. - F64 AM2 Anchor Kit (para A2.4.)
· 1ea. - F65 AM2 Grout Kit (para A2.5.)
· 1ea. - F70 AM2 Tool Kit (para A2.6.)
· 9ea. - F71 AM2 12-ft Airfield Mat Package (para A2.7.)
· 11ea. - F72 AM2 6-ft Airfield Mat Package (para A2.8.)
A1.3.3. AM2 Training Kit. The AM2 Training Kit is made up of the following:
· 4ea. - F60 AM2 Ramp Kit (para A2.1.)
· 1ea. - F62 AM2 Tow Kit (para A2.2.)
· 1ea. - F63 AM2 Keylock Kit (para A2.3.)
· 1ea. - F64 AM2 Anchor Kit (para A2.4.)
· 1ea. - F65 AM2 Grout Kit (para A2.5.)
· 1ea. - F70 AM2 Tool Kit (para A2.6.)
· 21ea. - F71 AM2 12-ft Airfield Mat Package (para A2.7.)
· 3ea. - F72 AM2 6-ft Airfield Mat Package (para A2.8.)
· 1ea. - F74 AM2 Stake and Edge Clamp Package (para A2.9.)
· 1ea. - F90 AM2 Y-Connector Package (para A2.10.)
A1.4. IDIQ RESUPPLY UNIT OF ISSUE. Individual items for the above listed kits will be available for resupply. The unit of issue for resupply items can be found in “Attachment C – IDIQ Unit of Issue.”
A2. SUB-KIT REQUIREMENTS AND PACKAGING
A2.1. F60 AM2 RAMP KIT REQUIREMENTS
A2.1.1. Ramp Kit. The ramp kit will be NSN 5680-01-333-5875. The following items are required in the ramp kit:
· Qty four (4) – Mat assembly, 12-ft x 2-ft mat panels
· Qty two (2) – End frame
· Qty twenty (20) – Bar, locking
· Qty nine (9) – Ramps
A2.2. F62 AM2 TOW KIT REQUIREMENTS
A2.2.1. Tow Kit. The tow kit will be NSN 5680-00-132-1733. The F62 AM2 Tow Kit shall be constructed as detailed in “Attachment B - Combined AM2 Drawings” on pages 11-26. The following items are required in the tow kit:
· Qty one-hundred-and-twenty (120) – Bars, locking
· Qty three (3) – Ammo Cans
· Qty thirty-six (36) – Fitting Connectors, 5-1/2-in
· Qty six (6) – Fitting Connectors, 7-1/2-in
· Qty twenty-four (24) – Mandrels, Long
· Qty thirty (30) – Mandrels, Short
· Qty twelve (12) – Tow Bar Caps
· Qty twenty-four (24) – Fitting Connectors, 3-in
· Qty six (6) – Fitting Connectors, 5-in
· Qty six (6) – Bullet Noses
· Qty twelve (12) – Tow Bar Stops
· Qty one-hundred-and-eight (108) – Tow Bars Tubes, 24-in
· Qty twelve (12) – Tow Bar Starters, 25-in
· Qty twelve (12) – Tow Clamps
· Qty eighteen (18) – Shackles, AN116-12
· Qty eighteen (18) – Shackles, AN116-12
· Qty three (3) – Shackles, Tow
A2.3. F63 AM2 KEYLOCK KIT REQUIREMENTS
A2.3.1. Keylock Kit. The keylock kit will be NSN 5680-01-010-6021. The following items are required to be in the keylock kit:
· Qty four (4) – Mat assembly, 12-ft x 2-ft mat panels
· Qty two (2) – End Frames
· Qty twenty (20) – Bars, Locking
· Qty fifty-six (56) – Typical Keylocks
· Qty fifty-six (56) – Starter Keylocks
· Each Keylock Kit (after inspections or waved by the government) will be banded together
· Refer to page 27 of “Attachment B - Combined AM2 Drawings”
A2.4. F64 AM2 ANCHOR KIT REQUIREMENTS
A2.4.1. AM2 Anchor Bushing. 400 anchor bushing are required in the F64 AM2 Anchor Kit and shall be made from 1045 Steel and plated per SAE-AMS-QQ-P-416 Rev F, TYPII, Class 2, Gold. A detailed drawing of the anchor bushings is shown in ANCHOR BUSHING, in “Attachment B - Combined AM2 Drawings” on page 28. The anchor bushing is designed to facilitate anchoring the system to a pavement surface through the holes in F60 Ramp Kit, F74 Stake and Edge Clamp Kit or sub-kits within the AM2 kits.
A2.4.2. Tri-Talon Anchor Assembly. 400 tri-talon anchor assemblies are required in the F64 AM2 Anchor Kit. A detailed drawing of the tri-talon anchor assembly is shown in “Attachment B - Combined AM2 Drawings” on page 29.
A2.4.3. Tri-Talon Set Tool. Ten (10) tri-talon set tools are required in the F64 AM2 Anchor Kit. A detailed drawing of the tri-talon anchor assembly is shown in “Attachment B - Combined AM2 Drawings” on page 30.
A2.4.4. Power-Bolt Plus, 3/4-in Dia. x 8-1/4-in Long. 400 power-bolt plus, 3/4-in dia. x 8-1/4-in long, are required in the F64 AM2 Anchor Kit. The power-bolt plus, 3/4-in dia. x 8-1/4-in long, shall be equivalent to:
· Size: 3/4-in Dia x 8-1/4-in Long
· Material: Carbon Steel Hex Head Power Bolt
· Head Style: Hex Head
· Hex Head/Wrench Size: 15/16-in
A2.4.5. Bucket, 5-Gal. Eight (8) 5-gal buckets are required in the F64 AM2 Anchor Kit. The 5-gal bucket shall be equivalent to:
· Material: High density polyethylene construction
· Stackable
· Capacity: 5-gal
· With lid
A2.4.6. Ammo Can, Plastic. 16 ammo cans, plastic, are required in the F64 AM2 Anchor Kit. The ammo can, plastic, equivalent to:
· Exterior Size: 13.75-in x 7-in x 8.75-in
· Interior Size: 11.25-in x 5.5-in x 7-in
A2.4.7. Wood Crate (#A). Three (3) wood crates (#A) are required in the F64 AM2 Anchor Kit. The wood crate (#A) shall be equivalent to:
· Size: 29-in L x 23-in W x 20-in H
· Lid Included: Yes
· Lid Secured with #2 Phillip Head Wood Screws
· Must have forklift pallet spacing (min 2.5-in opening)
· Material: HT Treated Wood
· Material Spec: ISPM 15
· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”
· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”
· Contractor shall provide ISPM 15 Certification with each/all wood pallets
· A detailed drawing of the Crate #A is shown in “Attachment B - Combined AM2 Drawings” on page 31.
A2.4.8. Wood Crate (#B). Two (2) wood crates (#B) are required in the F64 AM2 Anchor Kit. The wood crate (#B shall be equivalent to:
· Size: 46-in L x 29-in W x 24-in H
· Lid Included: Yes
· Lid Secured with #2 Phillip Head Wooden Screws
· Must have forklift pallet spacing on all 4 sides (min 2.5-in opening)
· Material: HT Treated Wood
· Material Spec: ISPM 15
· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”
· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”
· Contractor shall provide ISPM 15 Certification with each/all wood pallets
· A detailed drawing of the Crate #B is shown in “Attachment B - Combined AM2 Drawings” on page 32.
A2.4.9. Wood Crate (#C). One (1) wood crate (#C) is required in the AM2 Anchor Kit. The wood crate (#C) shall be equivalent to:
· Size: 49-in L x 12-in W x 6-in H
· Lid Included: Yes
· Lid Secured with #2 Phillip Head Wooden Screws
· Must have forklift pallet spacing on all 4 sides (min 2.5-in opening)
· Material: HT Treated Wood
· Material Spec: ISPM 15
· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”
· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”
· Contractor shall provide ISPM 15 Certification with each/all wood pallets
· A detailed drawing of the Crate #C is shown in “Attachment B - Combined AM2 Drawings” on page 33.
A2.4.10. QUADCON. One (1) QuadCon, is required for the F64 AM2 Anchor Kit. The QuadCon, shall be equivalent to:
· QuadCon shall have corrugated steel sides, roof, and swing doors on both sides
· QuadCon shall have a heavy-duty steel floor
· QuadCon shall have four-way forklift pockets
· QuadCon shall be in good condition
· QuadCon shall be the following dimensions:
· Exterior Length – 4-ft, 9 3/8-in
· Exterior Width – 8-ft
· Exterior Height – 8-ft
· Interior Length – 4-ft, 6-in
· Interior Width – 7-ft, 6-9/16-in
· Interior Height – 7-ft, 5-in
· Door Width – 4-ft, 5-1/2-in
· Door Height – 7-ft, 1-1/8-in
· QuadCons shall have dual swing doors on two opposite sides. Doors shall incorporate gaskets for a weatherproof seal when closed
· QuadCons shall be forest green, tan, or brown in color, in priority order
· The contractor shall mark each QuadCon according to the uniform procedures detailed in Defense Transportation Regulation (DTR) – Part VI, chapter 603 (paragraph 5)
· Serial numbers shall be displayed on all four sides and on top of the QuadCon
· ISO containers shall be weatherproof
· Maximum tare weight shall not exceed 2,120-lbs
· Maximum payload capacity shall not exceed 9,040-lbs
· QuadCon shall have vents, two (2) each in door panels
· QuadCon shall have connecting couplers, three (3) per QuadCon
· QuadCons shall be CSC certified and cargo worthy, Reference: MIL-HDBK-138B, Guide to Container Inspection for Commercial and Military Intermodal Containers, 01 Jan 2002
A2.4.11. D-Ring, Track Fitting. One (1) d-ring, track fitting, is required for the F64 AM2 Anchor Kit. The d-ring, track fitting, shall be equivalent to:
· Breaking Strength: 4500-lbs
· Working Load Limit: 1500-lbs
· Compatible with Item A2.4.10.
A2.4.12. Strap, Ratchet, Wide Handle. Six (6) ratchet straps, are required for the F64 AM2 Anchor Kit. The ratchet straps shall be equivalent to:
· Width min 2-in
· Length min 30-ft
· Flat nylon webbing
· Working load – 12,000-lbs
· Coated S-Hook A2.4.13. Lock, Combination, Government. Two (2) locks, combination, government, are required for the F64 AM2 Anchor Kit. The lock, combination, government shall be equivalent to:
· Size: 5/16-in diameter, 2-1/4-in high, 1-in wide shackle
· 2-in wide laminated steel body padlock
· Hardened steel shackle for extra cut resistance
· Combination change instructions and change-tool included
· 4-digit dialing allows for thousands of possible combinations
· Without chain
· Spec Number (CID): ASTM F883 A-A-1928
A2.4.14. PACKAGING NOTES for F64 AM2 ANCHOR KIT A2.4.15.
A2.4.15.1. Ammo Can Packaging. Package 16 plastic ammo cans with 25 each of Item A2.4.1.
A2.4.15.2. Wood Crate (#A). Package two (2) crate ‘A’s with eight (8) each ammo cans of Item A2.4.1. and package one (1) crate ‘A’ with 400 A2.4.4.
A2.4.15.3. Wood Crate (#B). Package two (2) crate ‘B’s with 200 each of Item A2.4.2.
A2.4.15.4. Wood Crate (#C). Package the one (1) crate ‘C’ with 10 each of Item A2.4.3.
A2.4.15.5. QuadCon. Package the one (1) QuadCon with the appropriate items per “Attachment B - Combined AM2 Drawings” on pages 34-36.
A2.4.15.6. ISPM 15 Certification. The ISPM 15 certifications will be secured in some kind of plastic document protector and placed inside the QuadCon or attached to the inside of one of the container doors.
A2.4.15.7. Container Labeling. The contractor shall stencil 4-in (minimum) high block characters on the outside of the left door of each container as follows: “F64 AM2 ANCHOR KIT”
A2.4.15.8. Container Inventory & Packaging Diagram. The vendor shall provide a full container inventory listing and packaging diagram. The container inventory listing and packaging diagram will be permanently attached to the inside of the right-side door on opposite ends of the QuadCon. Inventory and packaging diagram will be imprinted on a stainless-steel board. Minimum size for inventory and packaging sheet is 12-in wide and 18-in tall.
A2.5. F65 AM2 GROUT KIT REQUIREMENTS
A2.5.1. Rapid Setting Grout Material. The Engineering Research and Development Center (ERDC), Vicksburg, MS, is the Department of Defense’s lead pavement research facility for roadways, permanent airfields, contingency airfields, and railroads. ERDC is the approving agency for all Air Force ADR related repair materials. Due to the critical nature of performing emergency airfield repairs, presumably after an act of war, and the requirement to support heavy aircraft loads, materials must be pre-qualified for procurement and use.
A2.5.2. Approved Grout Material Information. Currently, nine products meet the grout performance specifications, and the products are listed on the Tri-Service Transportation Qualified Products List (QPL). Table A1, Approved Grout Material is the current table from the QPL. Verify currency per delivery order.
The QPL can be accessed at https://transportation.erdc.dren.mil/triservice/research.aspx; however, it requires a DoD Common Access Card. If unable to access via DoD Common Access Card, the AFCEC/CXXM can provide the list as needed if requested via email.
Table A1. Approved Grout Material
| Product Name |
| Manufacturer |
| Fast Trac 246 Concrete |
| Western Material and Design, LLC |
| HD-50 |
| Dayton Superior Corp |
| ProSpec Premium Patch 2000 |
| H.B. Fuller Construction Products, Inc. |
| Rapid Set Concrete Mix |
| CTS Cement Corp |
| Rapid Set Mortar Mix |
| CTS Cement Corp |
| MasterEmaco T545HT |
| BASF |
| MasterEmaco T545 |
| BASF |
| SikeQuick 2500 |
| Sike Corp |
| Ulti-Pave 3 |
| Buzzi Unicem USA, Inc. |
A2.5.2.1. Grout Material Recommendation. ERDC/AFCEC recommends using any of the approved material above (see Table A1) with aggregate being smaller than 3/8-inch minus, such as material #5 on the list (Rapid Set Mortar Mix by CTS Cement Corp); due to the nature of placing the mortar material for securing the tri-talon anchors.
A2.5.2.2. Grout Material Packing Requirements. The grout material must be packaged in 5-gallon buckets (50-lbs of dry material) with sealed lids. The bucket must allow for the addition of water and mixing operation.
A2.5.2.3. Grout Material Shelf-Life Requirements. The grout material must have a minimum shelf-life remaining of 48 months at the time of delivery.
A2.5.2.4. Grout Material Safety/Hazardous Chemical Issues. The material’s Safety Data Sheets (SDS) will be evaluated against that of standard cementitious material. If additional precautions are required, the effect on the tri-talon grouting process will be evaluated and if deemed unacceptable, the material will be rejected.
Table A2. Grout Material Specifications
| Test Description |
| Testing Specifics |
| Criteria |
| Compressive Strength |
| ASTM C39 |
≥ 3,000 psi @ 2-hr
≥ 5,000 psi @ 1 day
≥ 5,000 psi @ 7 days
≥ 5,000 psi @ 28 days
| Flexural Strength |
| ASTM C78 |
≥ 350 psi @ 2-hr
≥ 600 psi @ 7 days
≥ 600 psi @ 28 days
| Bond Strength |
| ASTM C882 |
| Repair Material to Repair Material |
| ≥ 1,000 psi @ 1 day |
| Repair Material to Ordinary PCC |
| ≥ 1,000 psi @ 1 day |
| Modulus of Elasticity |
| ASTM C469 |
2 ≤ x ≤ 6 Mpsi @ 2-hr
2 ≤ x ≤ 6 Mpsi @ 28 days
| Time of Set |
| ASTM C191 |
Initial Set: ≥ 15-min
Final Set: 25 – 35 -min
| Slump |
| ASTM C143 |
| Within 5-min of added water |
| ≥ 3 inch |
| Length Change |
| ASTM C157 |
| Stored in air |
| -0.04% ≤ x ≤ +0.03% @ 28 days |
Stored in water
| Coeff. Of Thermal Expansion |
| ASTM C531 |
| Begin test @ 7 days |
| ≤ 12.10-6 oF-1 |
| Shrinkage Potential |
| ASTM C1581 |
≤ 40 με @ 14 days
No cracking @ 28 days
A2.5.3. AM2 GROUT KIT COMPONENTS REQUIREMENTS.
A2.5.3.1. Rapid Set Mortar Mix. 140 Rapid Set Mortar Mix buckets are required in the AM2 Grout Kit. Rapid Set Mortar Mix buckets shall be equivalent to specifications in Section A2.5.2. of this attachment.
A2.5.4. Bucket Lid Opener. Four (4) bucket lid openers are required in the AM2 Grout Kit. These bucket lid openers are required to open the buckets of Rapid Set Mortar Mix. The bucket lid opener shall be equivalent to:
· Construction Material: Durable Plastic
· For Use With: 5-gal buckets
A2.5.5. Wood Pallet, 48-in x 44-in. Four (4) wood pallets, 48-in x 44-in, are required in the AM2 Grout Kit. The wood pallet, 48-in x 44-in, shall be equivalent to:
· Size: 48-in wide with forklift pocket opening x 44-in long (no forklift opening required on this side)
· Material: Wood, Heat Treated per ISPM 15
· The contractor shall place and secure two (2) 48-in wide x 44-in long x 3/8-in thick plywood to the top and bottom of each 48-in x 44-in wood pallet.
· Contractor shall provide ISPM 15 Certification with each/all wood pallets.
· A detailed drawing of the wood pallet, is shown in “Attachment B - Combined AM2 Drawings” on page 39.
A2.5.6. Quadruple Container (QUADCON). One (1) QuadCon, is required for the AM2 Grout Kit. This QuadCon stores and secures all items within the AM2 Grout Kit for shipment, long-term storage and for use during the installation of and/or maintenance of the installed AM2 Airfield Matting kits. The QuadCon, shall be equivalent to:
· QuadCon shall have corrugated steel sides, roof, and swing doors on both sides.
· QuadCon shall have a heavy-duty steel floor.
· QuadCon shall have four-way forklift pockets.
· QuadCon shall be in good condition.
· QuadCon shall be the following dimensions:
· Exterior Length – 4-ft, 9 3/8-in
· Exterior Width – 8-ft o Exterior Height – 8-ft
· Interior Length – 4-ft, 6-in
· Interior Width – 7-ft, 6-9/16-in
· Interior Height – 7-ft, 5-in
· Door Width – 4-ft, 5-1/2-in
· Door Height – 7-ft, 1-1/8-in
· QuadCons shall have dual swing doors on two opposite sides. Doors shall incorporate gaskets for a weatherproof seal when closed.
· QuadCons shall be Army green, tan, or brown in color, in priority order.
· The contractor shall mark each QuadCon according to the uniform procedures detailed in Defense Transportation Regulation (DTR) – Part VI, chapter 603 (paragraph 5).
· Serial numbers shall be displayed on all four sides and on top of the QuadCon.
· ISO containers shall be weatherproof.
· Maximum tare weight shall not exceed 2,120 lbs. and maximum payload capacity shall not exceed 9,040 lbs.
· QuadCon shall have vents, two (2) each in door panels.
· QuadCon shall have connecting couplers, three (3) per QuadCon.
· QuadCons shall be CSC certified and cargo worthy, Reference: MIL-HDBK-138B, Guide to Container Inspection for Commercial and Military Intermodal Containers, 01 Jan 2002
A2.5.7. Strap, Ratchet, Wide Handle. Two (2) ratchet straps, are required for the AM2 Grout Kit. The ratchet straps shall be equivalent to:
· Width min 2-in
· Length min 30-ft
· Flat nylon webbing
· Working load – 12,000-lbs
· Coated S-Hook
A2.5.8. Lock, Combination, Government. Two (2) locks, combination, government, are required for the AM2 Grout Kit. These locks, combination, government, are used to secure both sets of doors on the QuadCon during shipment and long-term storage. The lock, combination, government, shall be equivalent to:
· Size: 5/16-in diameter, 2-1/4-in high, 1-in wide shackle.
· 2-in wide laminated steel body padlock.
· Hardened steel shackle for extra cut resistance.
· Combination change instructions and change tool included.
· 4-digit dialing allows for thousands of possible combinations.
· Without chain.
· Spec Number (CID): ASTM F883 A-A-1928
A2.5.9. AM2 Grout Kit Packaging Requirements. The following list of packaging requirements are used to package each AM2 grout kit for shipping.
A2.5.9.1. Metal Strapping (Banding) 1/2-in. Approximately 750-ft of metal strappings (banding) and 48 metal strapping seals can be expected to be used in the AM2 Grout Kit. The metal strapping and seals are used to secure the Rapid Set Mortar Mix buckets together on each of the four (4) pallets. Metal strapping, shall be equivalent to:
· Banding material: Low carbon cold-rolled steel
· Seal material: Rust resistant zinc coating
· Finish: Painted and waxed
· Banding width: min 1/2-in
· Banding thickness: min .020-in
· Banding breaking strength: min 1,200-lbs
· Includes enough seals to adequately secure the buckets
A2.5.9.2. Stretch Wrap, 80 GA. Approximately 1,250-ft of Stretch wrap, 80 GA, can be expected to be used in the AM2 Grout Kit. This stretch wrap is used to secure the Rapid Set Mortar Mix buckets together on each of the four (4) wood pallets. The stretch wrap, shall be equivalent to:
· Material: LLDPE (Liner Low Density Polyethylene)
· Features: Exterior surface treated to prevent slippage
A2.5.9.3. Corrugated Fanfold. Approximately 200-ft of corrugated fanfold can be expected to be used in the AM2 Grout Kit. This corrugated fanfold is used to secure the Rapid Set Mortar Mix buckets together on each of the four (4) wood pallets. The corrugated fanfold, 200-lb Test, shall be equivalent to:
· Material: C flute
· Style: Corrugated sheets, corrugated runs widthwise
· Appearance: NOT pre-scored
· Test: 200#
A2.5.10. PACKAGING AM2 GROUT KIT IN ISO QUADCON.
A2.5.10.1. Wood Pallet, 48-in x 44-in. Secure 42 buckets of Mortar Mix on two (2) of the wood pallets and 28 buckets of Mortar Mix on two (2) of the wooden pallets per drawings/inventory shown in “Attachment B - Combined AM2 Drawings” on pages 38 - 39.
A2.5.10.2. QuadCon. Package the one (1) QuadCon with the appropriate items per drawings/inventory shown in “Attachment B - Combined AM2 Drawings” on pages 38 - 39.
A2.5.10.3. Safety Data Sheets & ISPM 15 Certification. The material’s SDS and ISPM 15 certifications will be secured in some kind of plastic document protector and placed inside the QuadCon or attached to the inside of one of the container doors.
A2.5.10.4. Container Labeling. The contractor shall stencil 4-in (minimum) high block characters on the outside of the left door of each container as follows: "F65 AM2 GROUT KIT”.
A2.5.10.5. Container Inventory & Packaging Diagram. The vendor shall provide a full container inventory listing and packaging diagram. The container inventory listing and packaging diagram will be permanently attached to the inside of the right-side door on opposite ends of the QuadCon. Inventory and packaging diagram will be imprinted on a stainless-steel board. Minimum size for inventory and packaging sheet is 12-in wide and 18-in tall.
A2.6. F70 AM2 TOOL KIT ITEMS REQUIREMENTS.
A2.6.1. Air Hose. Two (2) Air Hoses are required in the F70 AM2 Tool Kit. The Air Hose shall be equivalent to:
· Hose Material: Rubber
· Size: 3/8-in x 50-ft
· Must include installed quick disconnects
· Quick disconnects must be brass
· Hose Outlet: Male quick disconnect one end, female quick disconnect one end
· Hose Outlet Material: Brass
· Working PSI: Min 250-psi
· Must be compatible with air compressor
· Each hose must have 1/4-in MNPT fittings on both ends A2.6.2. Airfield Deluxe Dynamic Cone Penetrometer (DCP) Kit. One (1) airfield deluxe dynamic cone penetrometer (DCP) kit is required in the F70 AM2 Tool Kit. The airfield deluxe dynamic cone penetrometer (DCP) kit shall be equivalent to:
· 48-in extra strong drive rod
· Dual Mass Hammer – 17.6-lb
· 50-in Vertical scale w/ an upper attachment
· 200 Disposable Cones
· 2 Cone adapters
· Vertical scale lower attachment or foot
· Must include case w/foam cutout inserts
· Must include DCP user's manual A2.6.3. AM2 Mat Edge Straightening Tool. Two (2) AM2 mat edge straightening tools are required in the F70 AM2 Tool Kit. The AM2 mat edge straightening tool shall be equivalent to:
· See detail drawings of the AM2 mat edge straightening tool shown in “Attachment B - Combined AM2 Drawings” on page 40.
A2.6.4. Auger Adaptor, Hex to Square. Two (2) hex to square auger adaptors are required in the F70 AM2 Tool Kit. The hex to square auger adaptor, shall be equivalent to:
· Style: Hex to Square
· Size: 1-1/2-in X 2-in
· Material: Steel
· Must be compatible with hydraulic auger and flight shafts A2.6.5. Auger, Chisel Points (24-pack). Twenty-four (24) auger, chisel points are required in the F70 AM2 Tool Kit. The auger, chisel points, shall be equivalent to:
· Material: Carbide
· 24-Pack
· Size: 2-in with –/+0.0625 tolerance
· Must be compatible with auger flight shafts A2.6.6. Auger, Flight Shaft. Eight (8) auger flight shafts are required in the F70 AM2 Tool Kit. The auger flight shaft, shall be equivalent to:
· Diameter: 2-in
· Length: 36-in
· Material: Steel
· Must be compatible with: “Auger, Hydraulic, 2-man handle, 150-rpm” A2.6.7. Auger, Hydraulic, 2-person. Two (2) hydraulic augers are required in the F70 AM2 Tool Kit. The auger shall be equivalent to:
· RPM: Min 150-rpm
· Torque: Min 225-ft/lbs
· Must have four handles
· Must have torque tube mount
· Drill Rotation: Forward and reverse A2.6.8. Auger, Locking Pin (6-Pack). Twenty-four (24) auger, locking pins, are required in the AM2 Tool Kit. The auger, locking pin shall be equivalent to:
· Material: Steel
· Size: 1-1/2-in to 2-in Hex
· Must be compatible with:
· “Auger Adaptor, Hex to Square”
· “Auger, Chisel Points (24-pack)”
· “Auger, Flight Shaft” A2.6.9. Auger, Torque Tube. Two (2) auger, torque tubes are required in the F70 AM2 Tool Kit. The auger torque tube shall be equivalent to:
· Material: Steel
· Must be compatible with
· “Auger, Torque Tube, Universal Bracket”
· “Auger, Hydraulic, 2-person” A2.6.10. Auger, Torque Tube, Universal Bracket. Two (2) auger, torque tube, universal brackets are required in the F70 AM2 Tool Kit. The auger, torque tube, universal bracket shall be equivalent to:
· Material: Steel
· Must be compatible with:
· “Auger, Torque Tube”
· “Pintle Hitch Receiver” A2.6.11. Bar, Crow. Four (4) crow bars are required in the F70 AM2 Tool Kit. The crow bar shall be equivalent to:
· Overall Length: 3-ft
· Dia.: 3/4-in
· Features: Beveled Chisel End and Claw on the other end A2.6.12. Bar, Pinch, 60-in. Eight (8) pinch bars are required in the F70 AM2 Tool Kit. The pinch bar shall be equivalent to:
· See detail drawing of the bar, pinch, 60-in shown in “Attachment B - Combined AM2 Drawings” on page 42.
A2.6.13. Bar, Pry. Four (4) pry bars are required in the F70 AM2 Tool Kit. The pry bar shall be equivalent to:
· Height: 1 3/4-in
· Width: 2 2/3-in
· Style: Flat
· Length: Min 11.5-in Max 12.5-in
· End Style: Claw
· Forged high-carbon steel
· Paint or powder-coated finish A2.6.14. Bit, Phillips (5-pack). Five (5) Phillips bits are required in the F70 AM2 Tool Kit. The Phillips bits shall be equivalent to:
· Style: #2 Phillips
· Hex Shank Size: 1/4-in
· Bit Length: Min 2-in
· Bit Material: S2 steel A2.6.15. Bit, Chisel. One (1) chisel bit is required in the F70 AM2 Tool Kit. The chisel bit shall be equivalent to:
· Style: Asphalt spade
· Hex Shank Size: 1-1/4-in
· Shank Length: 6-in
· Spade Width: 5-in
· Must be compatible with “Breaker, Pavement” A2.6.16. Bit, Drill, 5/8-in (Qty of 10). Ten (10) 5/8-in drill bits are required in the F70 AM2 Tool Kit. The 5/8-in drill bit shall be equivalent to:
· Material: Cobalt
· Diameter: 5/8-in
· Length: 6-in
· 1/2-in reduced shank A2.6.17. Bit, Drill, Set, Sizes 1/16-in – 1/2-in. One (1) drill bit set, sizes 1/16-in – 1/2-in, is required in the F70 AM2 Tool Kit. The drill bit set, 1/16-in – 1/2-in shall be equivalent to:
· Sizes 1/16-in – 1/2-in (32nd Intervals)
· Material: Steel
· Finish Type: Black Oxide or Titanium coated premium HSS
· Shank Type: Straight
· Cutting Angle: 135 Degrees
· Must include case A2.6.18. Bit, Drill, Set, Sizes 9/16-in – 1-in. One (1) drill bit set, sizes 9/16-in – 1-in, is required in the F70 AM2 Tool Kit. The drill bit set, 9/16-in – 1-in shall be equivalent to:
· Sizes 9/16-in – 1-in (32nd Intervals)
· Material: Steel
· Finish Type: Black Oxide or Titanium coated premium HSS
· Shank Size: 1/2-in
· Cutting Angle: 135 Degrees
· Must include case A2.6.19. Bit, Hammer Drill, 2-in dia. Twelve (12) 2-in dia hammer drill bits are required in the F70 AM2 Tool Kit. The 2-in dia hammer drill bit, shall be equivalent to:
· Shank: SDS Max
· Bit Size: 2-in
· Drilling Depth: Min 18-in
· Number of Cutter Heads: 4
· Tip Material: Carbide A2.6.20. Bit, Hammer Drill, 3/4-in dia. Twelve (12) 3/4-in hammer drill bits are required in the F70 AM2 Tool Kit. The 3/4-in hammer drill bit shall be equivalent to:
· Shank: SDS Max
· Bit Size: 3/4-in
· Drilling Depth: Min 16-in
· Number of Cutter Heads: 4
· Tip Material: Carbide A2.6.21. Bit, Moil Point. One (1) moil point bit is required in the F70 AM2 Tool Kit. The moil point bit shall be equivalent to:
· Hex Shank Size: 1-1/4-in
· Shank Length: 6-in
· Under Collar Length: 24-in
· Must be compatible with “Breaker, Pavement” A2.6.22. Bit, Rock, 2-in dia. (Set of 6). Twelve (12) 2-in dia. rock bits are required in the F70 AM2 Tool Kit. The 2-in dia. rock bits shall be equivalent to:
· Shank Type: Hex
· Tip Material: Carbide
· Style: fully flighted
· Drilling Depth: Min 18-in A2.6.23. Bit, Rock, 3/4-in dia. (Set of 6). Twelve (12) 3/4-in dia. rock bits are required in the F70 AM2 Tool Kit. The 3/4-in dia. rock bit shall be equivalent to:
· Shank Type: Hex
· Tip Material: Carbide
· Style: fully flighted
· Drilling Depth: Min 18-in A2.6.24. Blade, Saw, Abrasive. Twenty (20) abrasive saw blades are required in the F70 AM2 Tool Kit. The abrasive saw blade shall be equivalent to:
· Arbor Size: 1-in
· For Metal
· Style: High Speed equivalent to Blue EHS
· Blade size: 12-in A2.6.25. Blade, Saw, Concrete. Three (3) concrete saw blades are required in the F70 AM2 Tool Kit. The concrete saw blade shall be equivalent to:
· Arbor Size: 1-in
· Purpose: For cured concrete
· Material: Diamond blade
· Blade size: 12-in A2.6.26. Blade, Reciprocating Saw, 6-in, (5-pack). Twenty (20) reciprocating saw blades, 6-in, are required in the F70 AM2 Tool Kit. The 6-in reciprocating saw blade shall be equivalent to:
· Primary Saw Application: Metal
· TPI: 14
· Length: 6-in
· Material: Bi metal
· Shank: 1/2-in Universal A2.6.27. Blade, Reciprocating Saw, Assorted, (5-pack). One (1) 5-pack of assorted reciprocating saw blades is required in the F70 AM2 Tool Kit. The 5-pack of assorted reciprocating saw blades shall be equivalent to:
· Primary Saw Application: Metal and wood
· Length: 6-in
· Shank: 1/2-in Universal A2.6.28. Breaker, Pavement. Two (2) pavement breakers are required in the F70 AM2 Tool Kit. The pavement breaker shall be equivalent to:
· Drive: Hydraulic
· Shank Type: Hex
· Shank Size: 1-1/4-in
· Receiver: 6-in
· Hydraulic Pressure: 1,500 - 2,500 PSI
· Input Flow Range: 7 - 9 GPM
· Output: 0 - 1,080 bpm A2.6.29. Broom, Push. Two (2) push brooms, are required in the F70 AM2 Tool Kits. The push broom shall be equivalent to:
· Width: 18-in
· Bristle Material: Polypropylene
· Handle: Min 60-in, threaded A2.6.30. Brush, Whisk. Two (2) whisk brushes are required in the AM2 Tool Kit. The whisk brush shall be equivalent to:
· Flagged bristle
· Bristle width: min 6-in
· Total length: min 7 1/4-in A2.6.31. Chain, 1/4-in. Two (2) 1/4-in GRADE 70 chains are required in the F70 AM2 Tool Kit. The 1/4-in chain shall be equivalent to:
· Grade 70
· Length: 20-ft
· Twist lock grab hooks on each end
· Working Load: Min 3,150-lb A2.6.32. Chain, 3/8-in. Two (2) 3/8-in GRADE 100 chains are required in the F70 AM2 Tool Kit. The 3/8-in chain shall be equivalent to:
· Welding Type: Welded
· Length: 20-ft
· For Lifting: Yes
· Grab hooks on each end
· Chain Link Style: Straight
· Working Load Limit: 8800-lbs A2.6.33. Chisel, Cold. Two (2) cold chisels are required in the F70 AM2 Tool Kit. The cold chisel shall be equivalent to:
· Overall Length: Min 6.5-in
· Cut Width: 1/2-in A2.6.34. Combination Screwdriver Set. Two (2) combination screwdriver sets are required in the F70 AM2 Tool Kit. The combination screwdriver set shall be equivalent to:
· Tip Style Group: Phillips and slotted
· Handle Material: Butyrate
· Pieces: 8
· Includes:
· Keystone slotted 3/16-in x 3-in, 1/4-in x 5-in, 5/15-in x 4-in, 5/16-in x 5-in
· Phillips #0 x 4-in, #1 x 4-in, #2 x 4-in, and #3 x 6-in
· Handle Design: Fluted
· Shank Material: Steel A2.6.35. Combination Wrench Set, Metric, 18 Piece. One (1) combination wrench set, metric, is required in the F70 AM2 Tool Kit. The combination wrench set, metric, shall be equivalent to:
· Number of Points: 12
· Off-set: 15-deg
· Must Include: 6-mm, 7-mm, 8-mm, 9-mm, 10-mm, 11-mm, 12-mm, 13-mm, 14-mm, 15-mm, 16-mm 17mm, 18-mm, 19-mm, 20-mm, 21-mm, 22-mm, and 24-mm A2.6.36. Combination Wrench Set, SAE, 15 Piece. One (1) combination wrench set, SAE, is required in the F70 AM2 Tool Kit. The combination wrench set, SAE, shall be equivalent to:
· Number of Points: 12
· Off-set: 15-deg
· Must Include: 1/4-in, 5/16-in, 3/8-in, 7/16-in, 1/2-in, 9/16-in, 5/8-in, 11/16-in, 3/4-in, 13/16-in, 7/8-in, 15/16-in, and 1-in A2.6.37. Combination Wrench, 1 1/8-in. Four (4) 1-1/8-in combination wrenches are required in the F70 AM2 Tool Kit. The 1 1/8-in combination wrench shall be equivalent to:
· Number of Points: 12
· Size: 1 1/8-in
· Off-set: 15-deg
· Overall Length: Min 12 7/16-in A2.6.38. Combination Wrench, 15/16-in. Four (4) 15/16-in combination wrenches are required in the F70 AM2 Tool Kit. The 15/16-in combination wrench shall be equivalent to:
· Number of Points: 12
· Size: 15/16-in
· Off-set: 15-deg
· Overall Length: Min 12 7/16-in A2.6.39. Compressor, Air. One (1) air compressor is required in the F70 AM2 Tool Kit. The air compressor shall be equivalent to:
· Corded, 120-v
· Tank Size: 4.0-gal - 10-gal
· Outlet: Female quick disconnect
· Oil lubricated
· Must include a regulator (variable from 50-psi to 135-psi)
· Must maintain constant flow of 4.3-cfm, at 90-psi during operations
· Must include adequate compressor oil for operation A2.6.40. Compressor, Air Wand. Two (2) air wands are required in the F70 AM2 Tool Kit. The air wands shall be equivalent to:
· Air Gun Body Style: Pistol grip
· Air Gun Inlet: Male quick disconnect
· Length: 24-in – 36-in
· Trigger: Lever
· Max. Inlet Pressure: 120-psi
· Air Consumption: 40-scfm
· Must be compatible with “Air Hose, Rubber, 3/8-in x 50-ft w/1/4-in MNPT Fitting Both Ends”
· Each wand must have one (1) installed 1/4-in MNPT Fitting A2.6.41. Cord, Extension. Four (4) extension cords are required in the F70 AM2 Tool Kit. The extension cord shall be equivalent to:
· Indoor/outdoor heavy duty
· Length: 50-ft
· One, 3-way outlet
· Must include GFCI
· 4-awg
· 3 conductor
· 15-amp rating A2.6.42. Cruciform Stake Driver Assembly. Four (4) cruciform stake drivers are required in the F70 AM2 Tool Kit. The cruciform stake drivers shall be equivalent to:
· See detail drawing of the cruciform stake driver assembly shown in “Attachment B - Combined AM2 Drawings” on page 43.
A2.6.43. Cruciform Stake Driver Head, Manual. Two (2) cruciform stake driver heads are required in the F70 AM2 Tool Kit. The cruciform stake driver head shall be equivalent to:
· See detail drawing of the cruciform stake driver heads shown in “Attachment B - Combined AM2 Drawings” on page 44.
A2.6.44. Cruciform Stake Puller. Two (2) cruciform stake pullers are required in the F70 AM2 Tool Kit. The cruciform stake puller shall be equivalent to:
· See detail drawing of the cruciform stake puller shown in “Attachment B - Combined AM2 Drawings” on page 45.
A2.6.45. Cup, Measuring (8-pack). Eight (8) measuring cups are required in the F70 AM2 Tool Kit. The measuring cup shall be equivalent to:
· Plastic
· Size: 2-quart
· Gradation: Cups and fluid ounces
· Non-handled A2.6.46. Cutters, Steel Strapping. Two (2) steel strapping cutters are required in the F70 AM2 Tool Kit. The steel strapping cutters shall be equivalent to:
· Min Cut Width: 2-in
· Min Cut Tensile: 0.050 flat steel
· Type: Long-handled, goose neck, two-hand operated cutter
· Must have handle grips A2.6.47. Disposable Cones for K100 Dynamic Cone Penetrometer (DCP) (100 per pack). One (1) package of 100 disposable cones for K100 Dynamic Cone Penetrometer (DCP) (NSN 6635-01-450-9785) are required in the F70 AM2 Tool Kit. The disposable cones shall be equivalent to KSE Testing Equipment part# K900 and compatible with item A2.6.2.
A2.6.48. Drill and Driver Set. One (1) drill and driver set is required in the F70 AM2 Tool Kit. The drill and driver set shall be equivalent to:
· Quick disconnect, magnetic
· Pieces: min 45
· 1/4-in hex-shank
· Must include case A2.6.49. Drill, Electric, 1/2-in Drive. One (1) 1/2-in drive electric drill is required in the F70 AM2 Tool Kit. The 1/2-in drive drill shall be equivalent to:
· Corded, 120-v
· Drive: 1/2-in
· Mid-Handle Grip
· Min 5-amps
· No Load Speed: 600 RPM
· Must include side handle A2.6.50. Drill, Hammer, Rotary, Combination, 1-7/8-in, SDS Max w/Case. Two (2) drill, hammer, rotary, 1-7/8-in, SDS max w/case are required in the F70 AM2 Tool Kit. The drill, hammer, rotary, 1-7/8-in, SDS max w/case, shall be equivalent to:
· Corded, 120-v
· No Load RPM: 150-305
· No Load BPM: 1380/2750
· Bit Shank: SDS Max
· Solid Bit Capacity: 1-7/8-in
· Drilling Mode: 2-Mode: Rotary hammer and hammer only
· Must include side handle and case A2.6.51. Extension Shaft, SDS Max (2 EA). Four (4) SDS Max extension shafts with adapters are required in the F70 AM2 Tool Kit. The extension system shall be equivalent to:
· 12-1/2-in Length Extension Shaft
· Must include extension and adapter
· Shaft Size: 1-3/16-in x 7-1/2-in
· Shaft Connection – SDS Max A2.6.52. File, Round Cut Flat, 10-in. One (1) round cut flat file is required in the F70 AM2 Tool Kit. The round cut flat file shall be equivalent to:
· Material: Steel
· Double Cut
· Must have handle A2.6.53. File, Round Hand, 10-in. One (1) round hand file is required in the F70 AM2 Tool Kit. The round hand file shall be equivalent to:
· Material: Steel
· Must have handle A2.6.54. First Aid Kit, 15-person. One (1) first aid kit, 15-person is required in the F70 AM2 Tool Kit. The first aid kit, 15-person, at a minimum, must include:
· (4) silver rescue blankets
· (25) Butterfly bandages
· (64) 1-in x 3-in plastic bandages
· (100) 4-in x 4-in sterile gauze pads
· (2) 4-in clean wrap gauze bandages
· (2) 3-in clean wrap gauze bandages
· (4) 4-in x 4-in sterile eye pads
· (4) 5-in x 9-in ABD combine pads
· (2) Triangle bandages
· (3) 4 1/2-in x 4-yd 6-ply bulky gauze
· (2) 2-in clean wrap gauze
· (3) 1-in x 10-yd porous cloth tapes
· (4) 2-in x 5-yd adhesive tapes
· (2) 3-in x 4 1/2-yd elastic bandages
· (2) 4-in x 4 1/2-yd elastic bandages
· (2) Cold packs
· (1) 7 1/4-in utility shears
· (1) 4 1/2-in splinter forceps
· (4) Tongue depressors
· Disposable penlight
· Box of 9-in x 8-in tissues
· (100) Antiseptic w/BZK wipes
· First aid booklet
· Must come with carrying case with first aid markings A2.6.55. Fuel Can, Diesel, 5-Gal. Two (2) fuel cans, diesel, 5-gal are required in the F70 AM2 Tool Kit. The fuel can, diesel, 5-gal, shall be equivalent to:
· Yellow Cap Strap
· Must Include Pour Spout and Cap A2.6.56. Fuel Can, Gasoline 1-Gal. One (1) fuel can, gasoline, 1-gal is required in the F70 AM2 Tool Kit. The fuel can, gasoline, 1-gal, shall be equivalent to:
· Color: Red
· Must include pour spout & cap A2.6.57. Fuel Can, Gasoline 5-Gal. Two (2) fuel cans, gasoline, 5-gal are required in the F70 AM2 Tool Kit. The fuel can, gasoline, 5-gal, shall be equivalent to:
· Red Cap Strap
· Must Include Pour Spout and Cap A2.6.58. Funnel (10-pack). Ten (10) funnels are required in the F70 AM2 Tool Kit. The funnel shall be equivalent to:
· Material: High Density Polyethylene
· Style: Transmission
· Size: Min 5-in x 5-in x Min 17.75-in A2.6.59. Generator, 6kW, Diesel, w/Wheel Kit. One (1) generator is required in the F70 AM2 Tool Kit. Generator shall be equivalent to:
· Fuel Type: Diesel
· Output: Continuous 5,000 W, Surge – 6,000 W, 120/240VAC, 60 Hz
· 120-volt receptacle: 4-NEMA 5-15 R receptacles w/CFCI protection and 1 NEMA L5-30R, 30 amp 3-wire twist-lock
· 240-volt receptacle: 1 NEMA 14-50R, 2- amp 4-wire
· Fuel capacity: min 4-gal
· 12-volt electric start w/built-in battery charger
· Pull start
· Wheel set and handle
· 12-volt battery that must conform to manufacturer’s recommended grouping/size. Battery must use the same terminals as supplied on the Generator and be able to be secured using supplied securement device A2.6.60. Grinder, Angle. One (1) grinder, angle, is required in the F70 AM2 Tool Kit. The grinder shall be equivalent to:
· Corded, 120-v
· Wheel Dia.: Min 4-1/2-in
· Spindle Thread Size: 5/8-in, 11-thread/in
· No Load RPM: 10,000 - 12,00-rpm
· Barrel Grip design
· With case
· Must include backing flange, side handle, spanner wrench, and wheel guard A2.6.61. Grinder, Angle, Metal Cut-off (5-pack). Twenty (20) angle grinder metal cut-off wheels are required in the F70 AM2 Tool Kit. The cut-off wheel shall be equivalent to:
· Wheel Type: Type 27
· Size: 4 1/2-in dia
· Grit: 24
· 5-Pack
· Thickness: 0.045-in
· Arbor Hole Size: 5/8-in – 11
· Max. RPM: 13,580
· Grade: Extra course A2.6.62. Hacksaw. One (1) hacksaw is required in the F70 AM2 Tool Kit. The hacksaw shall be equivalent to:
· Blade Length: 12-in
· Adjusts 90 degrees for vertical or horizontal cuts A2.6.63. Hacksaw Blade (Qty of 10). Twenty (20) hacksaw blades are required in the F70 AM2 Tool Kits. The hacksaw blade shall be equivalent to:
· Unit of Issue: Pack of ten (10)
· Primary Saw Applications: Metal/Aluminum
· Length: 12-in
· Material: Bi metal
· Teeth Per Inch: 18 TPI A2.6.64. Hammer, Ball Peen. Two (2) ball peen hammers are required in the F70 AM2 Tool Kit. The ball peen hammer shall be equivalent to:
· Weight: 16-oz
· Handle Material: Non-conductive A2.6.65. Hammer, Sledge, 10-lb. Four (4) 10-lb sledgehammers are required in the F70 AM2 Tool Kit. The 10-lb sledgehammer shall be equivalent to:
· Handle L: Min 32-in
· Head Weight: 8 to 12-lbs
· Handle Material: Fiberglass A2.6.66. Hammer, Sledge, 3-lb. Eight (8) 3-lb sledge hammers are required in the F70 AM2 Tool Kit. The 3-lb sledge hammer shall be equivalent to:
· Handle Material: Fiberglass
· Overall L: Min 14.0-in
· Special feature: Non-slip grip
· Style designator: Double-faced A2.6.67. Hearing Protection. Quantity of 200 pairs of hearing protection is required in the F70 AM2 Tool Kit. The hearing protection shall be equivalent to:
· Expandable Foam
· 31 Db A2.6.68. Hole Saw. One (1) hole saw set is required in the F70-AM2 Tool Kit. The hole saw set shall be equivalent to:
· Hole saw Diameter: 2 1/2-in and 3-in
· Hole saw quantity: Ten (10) each 2 1/2-in and 3-in
· Drill Depth: min 1 7/8-in
· Must include arbor compatible with both sizes
· Arbor quantity: Six (6)
· Shank Diameter: 1/2-in
· For drilling/cutting in cellular metals and all types of Ferrous metals
· Must come as a complete kit and in a case or multiple cases A2.6.69. Hydraulic Hammer Drill. Two (2) hydraulic hammer drills are required in the F70 AM2 Tool Kit. Hydraulic hammer drills, shall be equivalent to:
· Chuck Capacity: Min 2-in dia. solid bit or 4-in core bit
· Hydraulic Pressure: 1,500 – 2,500-psi
· Input Flow: 7 to 9-gpm
· Connection Type: 3/8-in male pipe hose end with quick disconnects
· Must be compatible with: “Hydraulic Hose Set w/Couplers, 25-ft long” A2.6.70. Hydraulic Hose Set w/Couplers. Three (3) hydraulic hose sets w/couplers are required in the F70 AM2 Tool Kit. Hydraulic hose sets shall be equivalent to:
· Hose Type: Dual hose
· Length: 25-ft
· Diameter: 1/2-in
· Operating Pressure: Min 2000-psi
· Coupler Type: HTMA flush face
· Must be compatible with
· Hydraulic Power Unit
· Breaker, Pavement
· Auger, Hydraulic, 2-man handle, 150-rpm A2.6.71. Hydraulic Power Unit. Two (2) hydraulic power units are required in the F70 AM2 Tool Kit. Hydraulic Power Unit, shall be equivalent to:
· Fuel Type: Diesel
· Output Connectors: 2
· Output Capacity: 5-gpm
· Pressure: Min 2,000-psi
· Circuit Type: Open center
· Hydraulic Reservoir Capacity: Min 3-gal
· Couplers: HTMA Flush Face
· Fuel Tank Capacity: Min 4.5-gal
· 12-volt electric start
· 12-volt battery must conform to manufacturer’s recommended grouping/size. Battery must use same terminals as supplied on the Hydraulic Power Unit and be able to be secured using supplied securement device
· Must be compatible with
· Hydraulic Hose Set w/Couplers, 25-ft long
· Breaker, Pavement, Hydraulic (1.25-in x 6-in Receiver Hex)
· Auger, Hydraulic, 2-person A2.6.72. Jumper Cables. One (1) pair of jumper cables are required in the F70 AM2 Tool Kit. The jumper cables shall be equivalent to:
· Length: 20-ft
· Fits top and side post batteries
· Wire Size: 4 gauge
· Jaw Type: Parrot A2.6.73. Keylock Removal Tool. One (1) keylock removal tool is required in the F70 AM2 Tool Kit. The keylock removal tool shall be equivalent to:
· See detail drawing of the keylock removal tool shown in “Attachment B - Combined AM2 Drawings” on page 46.
A2.6.74. Locking Bar (Pack of 2). Two (2) locking bars are required in the F70 AM2 Tool Kit. The locking bars shall be equivalent to:
· See detail drawing of the locking bar shown in “Attachment B - Combined AM2 Drawings” on page 47.
A2.6.75. Lumber Crayon (Qty of 12). 48 lumber crayons are required in the F70 AM2 Tool Kit. The lumber crayon shall be equivalent to:
· Resists water, fading, and UV rays
· Color: Fluorescent Red
· Temperature range -50 to 150-F
· Unit of issue: Box (12) A2.6.76. Measuring, Folding Ruler. Two (2) folding rulers are required in the F70 AM2 Tool Kit. The folding ruler, shall be equivalent to:
· Construction: Wood w/brass slide, strike plates, brass plated end caps, riveted brass lock joints
· Graduation Type: Standard, 1/-16-in on both sides
· Length: 6-ft A2.6.77. Measuring, Tape, 25-ft. Two (2) 25-ft tape measures are required in the F70 AM2 Tool Kit. The 25-ft tape measure shall be equivalent to:
· Blade Length: 25-ft
· Blade Width: 1-in
· Non-magnetic
· Single hook
· Graduation Type: Inch and feet, by 1/16-in
· Blade Material: Steel
· Case Type: Closed A2.6.78. Measuring, Tape,100-ft. Two (2) 100-ft tape measures are required in the F70 AM2 Tool Kit. The 100-ft tape measures shall be equivalent to:
· Blade Width: 3/8-in
· Length:100-ft
· Graduation Type: Inch and feet, by 1/8-in
· Blade Material: Steel
· Tip Style: Folding Hook
· Case Type: Closed
· Case Material: Metal A2.6.79. Mixer, Concrete. Two (2) concrete mixers are required in the F70 AM2 Tool Kit. The concrete mixer shall be equivalent to:
· Corded, 120-v
· Horsepower: Min 1.5-hp
· Dual mixing paddles, counter rotating
· RPM: Min 430-rpm
· Mixing Capacity: Min 23-gal
· Designed for mixing mortars
· Quick disconnect paddles
· Must be marked to facilitate proper installation of the paddles A2.6.80. Oil, 2-Cycle (1-quart). Two (2) quarts of 2-cycle, are required in the F70 AM2 Tool Kit. The 2-Cycle oil shall be equivalent to:
· Base: Synthetic Blend
· Size: 1 quart
· Standards: ASTM, API TC, NMMA, TC-W3 certified A2.6.81. Oil, Hydraulic (1-gal). Two (2) gallons of hydraulic oil are required in the F70 AM2 Tool Kit. The hydraulic oil shall be equivalent to:
· Series: DTE 24
· ISO Viscosity Grade: 32
· SAE Grade 10
· Base Oil: Mineral
· Container Size: 1-gal
· Standards: Dension HF-O, Vickers V-104C & 35VQ25 & Sundstrand’s Pump Tests A2.6.82. Oil, Engine. 1.5 gallons of engine oil is required in the F70 AM2 Tool Kit. The engine oil shall be equivalent to:
· Quantity: 1.5-gal
· Viscosity Grade: 10W30
· API: GF-5, SN, SM, SJ, SL
A2.6.83. O-Rings for use w/K100 Dynamic Cone Penetrometer (DCP). One (1) package of 100 O-rings for use w/K100 Dynamic Cone Penetrometer (DCP) are required in the F70 AM2 Tool Kit. The O-Rings shall be equivalent to KSE Testing Equipment part# K406 and compatible with item A2.6.2.
A2.6.84. Paddle, Concrete Mixer. Eight (8) sets of concrete mixer paddles are required in the F70 AM2 Tool Kit. The concrete mixer paddles shall be equivalent to:
· Provided as a complete useable set (dual paddles)
· Paddle Dimension: Min 5 1/2-in x 21-in
· Paddle Dimension: Max 9-in x 23-in
· Mixing Capacity: Min 23-gal
· Rotation direction must be cleared identified
· Must be marked to facilitate proper installation of the paddles
· Must be compatible with item “Mixer, Concrete” A2.6.85. Pintle Hitch Receiver. Two (2) pintle hitch receivers are required in the F70 AM2 Tool Kit. The pintle hitch receiver shall be equivalent to:
· See detail drawing of the pintle hitch receiver in “Attachment B - Combined AM2 Drawings” on page 41.
A2.6.86. Plier Set, 4-piece. Four (4) 4-piece plier sets are required in the F70 AM2 Tool Kit. The Plier Set shall be equivalent to:
· Diagonal Cutters: 6 - 7-in L
· Needle-nose Pliers: 7 - 8-in L
· Slip-Joint Pliers: 6 - 8-in L
· Arc Joint Pliers: 8-10-in L
· Material: Steel
· Handle Type: Cushion grip A2.6.87. Plier, Safety Wire. Eight (8) pairs of safety wire pliers are required in the F70 AM2 Tool Kit. The safety wire pliers shall be equivalent to:
· Reversible
· Length: min 11 1/2-in
· For wire sizes .020-in – 0.60-in A2.6.88. Pliers, Locking,. Eight (8) pairs of locking pliers are required in the F70 AM2 Tool Kit. The pliers locking pliers shall be equivalent to:
· Tool Length: Min 8-in
· Jaw Style: Curved jaw
· Size: 10WR or equivalent
· Jaw Opening: Up to Min 1-7/8-in
· Jaw Length: 1-1/4-in
· Jaw Texture: Serrated
· Must include adjusting screw
· Must include locking feature A2.6.89. Pliers, Needle Nose. Four (4) pairs of needle nose pliers are required in the F70 AM2 Tool Kit. The needle nose pliers shall be equivalent to:
· Tool Length: Min 8-in
· Jaw Opening: Up to Min 2-in
· Jaw Length: min 2-in
· Jaw Texture: Serrated
· Must include adjusting screw and wire cutter
· Must include locking feature A2.6.90. Prism. Two (2) prisms are required in the F70 AM2 Tool Kit. The prism shall be equivalent to:
· Type: Double Right Angle
· Frame Material: Metal
· Must include case A2.6.91. Push-Pull Fixture. One (1) push-pull fixture is required in the F70 AM2 Tool Kit. The push-pull fixture shall be equivalent to:
· Must include two (2) shackles with pins
· See detail drawing of the push-pull fixture (for AM2 mat row, including two (2) shackles with pins) shown in “Attachment B - Combined AM2 Drawings” on pages 48 – 49.
A2.6.92. Rake, Garden. Two (2) garden rakes are required in the F70 AM2 Tool Kit. The garden rake shall be equivalent to:
· Handle Length: 48 – 60-in
· Handle Material: Non-conductive A2.6.93. Ramp. One (1) ramp is required in the F70 AM2 Tool Kit. The ramp shall be equivalent to:
· Material: Aluminum with diamond-tread surface
· Dimensions: 36-in W x 18-in L
· Transition Height: 3-5-in
· Load Capacity: 700-lb A2.6.94. Ramp Screw (100 per pack). 500 ramp screws are required in the F70 AM2 Tool Kit.
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