Attachment 6 Road Maintenance Specifications.pdf

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Forest Service - Vista BAER Road Treatment
Solicitation number
127EAW25R0011
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About this file

This document is a comprehensive set of standard road maintenance specifications (rev. 02-2016) covering various aspects of road maintenance work. The specifications detail requirements for 41 different maintenance categories including blading, dust abatement, spot surfacing, drainage maintenance, vegetation control, and road decommissioning.

Key sections include detailed specifications for: drainage ditch maintenance with requirements for cleaning and reshaping; dust abatement procedures using materials like lignin sulfonate and magnesium chloride; asphalt pavement patching specifications for both deep patching and surface repairs; culvert replacement requirements including installation procedures and backfill specifications; and road decommissioning work to close roads to vehicles over 42 inches wide. The document includes specific measurement and payment terms for each type of work, required material specifications, quality control requirements, and execution standards. Standard units of measurement are defined, such as stations being 100 feet and miles being determined by calibrated survey odometer. The specifications are highly technical and appear to be used by the Forest Service for road maintenance contracts.

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Standard Specifications

Standard Road Maintenance Specifications included: (rev. 02-2016)

Section 800- DEFINITIONS AND ABBREVIATIONS

Section 801- QUANTITY MEASUREMENT TERMS

Section 806 - REGULATORY REQUIREMENTS

Section 807 - EQUIPMENT RENTAL

Section 808 - WORK AREA MANAGEMENT

Section 811 - BLADING

Section

812- Du

DUST ABATEMENT

Section 813 - SPOT SURFACING

Section 814 - ASPHALT PAVEMENT PATCHING

Section 815 - PAVED SURFACE CLEANING

Section 816 - MAINTENANCE OF UNPAVED SHOULDERS dfvdfvkjshdfkjhdfvkljfbvjhkjhkv

818 ASPHALT CRACK CLEANING AND SEALING

Section 818- ASPHALT CRACK CLEANING AND SEALING

Section 819 - RIPRAP

Section 831 - DITCH MAINTENANCE

Section 832 - REMOVE AND END HAUL MATERIALS

Section 833 - CULVERT REPLACEMENT

Section 834 - DRAINAGE STRUCTURE MAINTENANCE

Section 835 - ROADWAY DRAINAGE MAINTENANCE

Section 836 - ROAD DECOMMISSIONING

Section 837- DRAINAGE DIP MAINTENANCE

Section 838 - MAINTENANCE FOR LIMITED USE

Section 839 - RESTORE DRAINAGE FUNCTION

Section 841 - CUTTING ROADWAY VEGETATION

Section 842 - CORRUGATED METAL SPILLWAYS AND FLUME

Section 851 - LOGGING OUT

Section 854 - HAZARD REMOVAL AND CLEANUP

Section 861 - MAINTENANCE OF CATTLEGUARDS, TRAFFIC GATES AND

BARRIERS, GUARDRAILS, AND FENCING

Section 872 - SIGN MAINTENANCE

Section 881 - MOBILIZATION

Section 882 - EQUIPMENT MOVING

Section 883 - CLEANING OF EQUIPMENT

Section 884 - MULCHING

Section 891 - WATER SUPPLY AND WATERING

Section 892 - BITUMINOUS PRODUCTS

Section 893 - AGGREGATES

Section 894 - CULVERT PIPE

Section 895- ROAD OPENING AND RECONNAISSANCE

800 DEFINITIONS AND ABBREVIATIONS

DEFINITIONS

Wherever in these specifications, or in other contract documents, the following terms, or pronouns in place of them, are used, the intent and meaning shall be interpreted as follows:

Agreed or Approved - Official agreement or approval by use of a written document issued by the Government. Agreements also require signature of Contractor's Representative and are dated.

Base Course - The layer or layers of specified or selected material of designed thickness placed on a subbase or a subgrade to support a surface course. (See Illustration of Road Maintenance Terms).

Berm - A curb or dike which controls roadway runoff water, or delineates traffic direction. Berms commonly parallel road centerline; however, on Limited Use Roads (Section 838) may be placed diagonally across the roadbed. (See Illustration of Road Maintenance Terms).

Channel - A natural waterway leading into or away from a culvert or bridge.

Contract Amendment - A bilateral written supplemental agreement between the Government and the Contractor, documenting a modification outside the scope of the contract and establishing an equitable adjustment therefor.

Contractor - The individual, partnership, joint venture, or corporation undertaking the execution of the work under the terms of the contract.

Culvert - Any structure which provides a passageway, drain, or waterway under a road or embankment.

Cross ditch - A shallow ditch placed across the roadbed to remove water from the roadbed surface which can be driven across by full-size pickups or other high clearance vehicles; usually placed diagonal to the centerline. (See Section 838.)

Lead-off ditch - A ditch used to remove water from roadside drainage ditches, the roadway, cattleguards, or drainage structures such as culverts and drainage dips.

Ditch - A relatively long narrow excavation placed to collect or disperse water.

Drainage dip - A drainage structure which was previously constructed within the roadbed surface to form a uniform depression which allows routine passage of vehicles while diverting water from the traveled way. (See Drawing 837-1, Typical Rolling Dip.)

Drainage ditch - A ditch located parallel to and abutting the roadbed. (See Illustration of Road Maintenance Terms).

Drainage structure - A term identifying man-made devices placed to control water movements.

Drawings - Illustrations showing detailed maintenance required.

Excess Material - Material from the roadway excess to that needed for maintenance of roadway.

Grade - The vertical alignment of the top surface of the road.

Inspector - The Government's authorized representative designated in writing, assigned to make detailed inspections of contract performance, but not to sign orders to the Contractor.

Materials - Any substances specified for use in the performance of the work.

Measurement - Method of determining and expressing the quantities of work.

Nominal Dimensions or Weights - The numerical values shown on the drawings or in the specifications as measurements for the work.

Patching - Minor repairs.

Paved Surface or Pavement - Denotes asphalt, concrete, or other stabilized materials excluding natural aggregates. Dust palliative treatments are not considered as pavement.

Reasonably Close Conformity - Means compliance with customary maintenance tolerances where working tolerances are not specified.

Right-of-Way - A general term denoting land, property, or interest therein acquired for or devoted to a road.

Roadbed - The portion of a road between the intersection of the subgrade and side slopes, excluding that portion of the ditch below the subgrade. (See Illustration of Road Maintenance Terms).

Road Listing - A listing of roads and estimated work quantities.

Roadside - (See Illustrations of Road Maintenance Terms).

Schedule of Items - Schedule containing a listing and description of maintenance items, quantities, units of measure, methods of measurement, unit price, and amount.

Shoulder - As used in this contract, the term is restricted to roads having a paved surfacing. (See Illustrations of Road Maintenance Terms).

Slough or Slide - Material deposited on the roadway which may need to be repositioned or removed.

Slump - A localized portion of the roadbed which has slipped or otherwise become lower than that of the adjacent roadbed and constitutes a hazard to traffic.

Special Project Specifications - Specifications which detail conditions and requirements peculiar to the individual project.

Standard Specifications - Specifications for specific divisions of work.

Subgrade - Top surface of roadbed upon which subbase, base course, or surface course was constructed. (See Illustration of Road Maintenance Terms).

Traveled Way - The portion of the roadway for the movement of vehicles. For purpose of this contract, traveled way includes turnouts and curve widening. (See Illustration of Road Maintenance Terms).

Turnouts - A short auxiliary lane on a one-lane road provided for passage of meeting vehicles.

Unsuitable Material - Material removed during maintenance which must be disposed of in designated locations. Includes material with substantial amounts of vegetation or other objectionable material.

Waterbar - A deeper type cross ditch which is not intended for passage of traffic.

ABBREVIATIONS

Whenever in these specifications, or in other contract documents, the following terms, or pronouns in place of them, are used, the intent and meaning shall be interpreted as follows: (Reference to a specific standard or specification shall mean the latest addition or amendment thereto in effect on date of the Solicitation.)

1. ASHTO - American Association of State Highway and Transportation Officials.

2. CS - Commercial Standard issued by U.S. Department of Commerce.

3. EPA - Environmental Protection Agency.

4. FAR - Federal Acquisition Regulation System.

5. FED SPEC - Federal Specification.

6. FSS - Federal Specifications and Standards.

7. MSHA - Mine Safety Health Administration.

8. MUTCD - Manual of Uniform Traffic Control Devices.

9. NBS - National Bureau of Standards.

10. OSHA - Occupational Safety and Health Act.

ILLUSTRATION OF ROAD MAINTENANCE TERMS

R ig h t o f

W a y L in e

Illu s tra tio n o f R o a d

M a in te n a n c e

T e rm s

S p e c ific a tio n s

S ta n d a rd

801 QUANTITY MEASUREMENT TERMS

1. U.S. Customary Units of measure are used in conjunction with these specifications.

2. The methods of measurement and computation will be those necessary to accurately determine the quantities of materials furnished and work performed.

3. All items, which are measured by the feet, will be measured parallel to its longitudinal centerline, unless otherwise shown on the drawings.

4. A station when used as a definition of term or measurement will be one hundred feet, or a precise location along a survey line.

5. Miles will, in the absence of known distances from existing plans or surveys, be determined by the Government using a calibrated survey odometer or equal substitute operated on the traveled way at or parallel to road centerline.

6. The term "ton" means 2000 pounds. Trucks used to haul material measured by truck weight shall be weighed empty at least once daily, and each truck shall bear a plainly legible identification mark. Weigh tickets furnished by the Contractor from certified scales will be used to determine weight measurements.

7. Materials measured by the cubic yard in the hauling vehicle shall be measured therein at the point of delivery. Vehicles may be of any size or type, provided that the box is of such shape that the actual volume may be readily and accurately determined.

8. Measurement by the acre will use the length and width treated. Measurement of width will approximate significant slope breaks, but will not include minor deviations along the slopes. The measured slope distance for the length will multiply width treated and converted to a standard 10,000 square yard or acreage value of the surface area treated.

9. Measure square yard with horizontal longitudinal and traverse measurements.

10. The term "lump sum" when used in the Schedule of Items means the complete unit as required by or described in the contract.

11. Measurement will be made of each item or unit of work, as shown in the Schedule of Items, completed and accepted in accordance with the contract provisions, specifications, and drawings.

806 REGULATORY REQUIREMENTS (4/02)

1. DESCRIPTION

This Section identifies the codes and standards which apply to the work in this contract.

2 REQUIREMENTS

The Contractor shall comply with any Federal, State, and municipal laws, codes, regulations, and standards that apply to the work to include but not limited to the following:

29 CFR Part 1926 – Safety and Health Regulations for Construction 49 CFR – Transportation Manual of Uniform Traffic Control Devices (MUTCD) NFPA 30 – Flammable and Combustible Liquids Code NFPA 30A – Motor Fuel Dispensing Facilities and Repair Garages American Society for Testing and Materials (ASTM) Standards

BMP Notes

Soil erosion and storm water pollution control measures, where specified, shall be in accordance with section 204 and Caltrans “Best Management Practices”.

Caltrans Storm Water Quality Handbook, “Construction Site Best Management Practices Manual” (BMP’s) can be purchased from California Department of Transportation, publications distribution unit, (916) 445-3520.

When specified, the contractor shall submit a written “Storm Water Management Plan” at least 5 business days prior to beginning work.

The contractor shall not disturb the area beyond project limits. The contractor shall take all appropriate steps to insure that no discharge or pollutants enter any streambed as a result of the contractor’s work activities.

3 MEASUREMENT AND PAYMENT

No separate measurement or payment will be made for meeting requirements of this Section. All work and materials shall be incidental to paid work in this contract.

807 EQUIPMENT RENTAL

This Section establishes the basis for the Government to order road maintenance work not otherwise under the contract.

2. EQUIPMENT

a. Equipment under this Section shall be provided provided in good working order and shall be the appropriate size for the work to be performed. Equipment shall be provided fully operated by the Contractor and includes subcontractor equipment performing work under the contract. A competent qualified operator shall be provided by the Contractor.

b. Task orders will be issued as needed to obtain work under this section and may be in conjunction with other work items.

3. LOCATION OF WORK

As specified on individual task order road listings and/or shown on the maps/plans.

4. HOURS OF OPERATION

Hours of operation shall be the same as for the Contractor's regular work shift, unless otherwise directed in writing by the Government.

5. MEASUREMENT

a. The accepted quantities will be paid at the established hourly rate, rounded to the nearest half (1/2) hour, that the equipment is in operation

b. Non-operable equipment or equipment dependent on another piece of non-operable equipment will not be paid for.

c. Moving of equipment under its own power between various work locations will be paid at the established hourly rate.

6. PAYMENT

a. The accepted quantities will be paid at the contract unit price per unit of measurement for section 807 pay items listed in the schedule of items.

Payment will be full compensation for the work prescribed in this section.

b. Payment will be made under:

Pay Item Pay Unit

807(1) Equipment Rental (type) w/ operator Hour

808 WORK AREA MANAGEMENT (1/92)

This Section establishes Contractor responsibilities for traffic control and equipment requirements in work areas.

2. REQUIREMENTS

a. Traffic Conditions - Roads other than those listed for work under Section 835 shall be open to traffic with not more than fifteen (15) minutes maximum delay time unless otherwise provided in Special Project Specifications.

b. Work which interferes with use of traveled roadways shall not be initiated or performed until a plan for satisfactory handling of traffic has been approved by the Government.

c. Traffic Control Devices

1. The Contractor shall provide signs and other devices complying with National Standards as contained in Part VI of the Manual of Uniform Traffic Control Devices (MUTCD). Traffic control for occupied work areas shall be in accordance with MUTCD specifications. All signs and devices remain the property of the Contractor.

2. Traffic devices shall be kept current with maintenance operation and removed upon its completion.

3. Traffic approaching the work zone from either direction and side accesses open to travel within the work zone shall be warned by signing.

4. Required signs may be mounted on portable or temporary mountings. Standard MUTCD shapes, colors, sizes, and legends shall be used.

5. Hazards incidental to the work within or on the traveled way, shoulders, or turnouts shall be marked with hazard identification markers, illuminated beacons, and other MUTCD devices to safely guide road users through the area. Work segments not completed on a daily basis shall be marked appropriately for night travel. Contractor shall obtain authorization before commencing work at night.

6. Advisory speed plates may be used to control traffic through the work area.

d. Flaggers - Properly equipped flag person(s) shall be provided where the traffic is required to stop before proceeding. Traffic shall be stopped in locations which provide width enough for passage of traffic and reasonable protection for vehicles. When flag control is used, advance warning signs are required.

e. Contractor's Equipment

1. All vehicles and machinery operating on or from the traveled way or road shoulder shall have flashing lights, strobes, or rotary beacons operated continuously while work is in progress. Truck headlights shall be on while operating. Back-up horns shall be required on all self-propelled equipment.

2. Vehicles and machinery not currently used in the maintenance operation shall be parked off the traveled way at approved locations to minimize interference with normal use.

3. MEASUREMENT AND PAYMENT

No separate measurement or payment will be made for meeting requirements of this Section.

All work and materials shall be incidental to paid work in this contract.

811 BLADING (2/99)

This work consists of surface blading native or aggregate roads to a condition to facilitate traffic and provide proper drainage. Blading includes shaping the crown or slope of traveled way, maintaining berms and drainage dips, and compacting the surface in accordance with this specification.

2. MAINTENANCE REQUIREMENTS

a. Timing

Surface blading shall be performed during the contract period as ordered by the Government.

b. General

1. The existing traveled way and shoulders, including turnouts unless otherwise ordered, shall be bladed and shaped to produce a surface which is uniform, consistent to grade, and crowned or cross-sloped as indicated by the character of the existing surface unless otherwise Marked on the Ground, to at least one half inch (1/2") per foot of width, but not more than three quarter inch (3/4") per foot of width. Surfacing materials shall be thoroughly loosened to a depth of no less than 2 inches or the depth of potholes or corrugations. Corrugations are washboarding and similar defects.

Scarification to facilitate cutting to the full depth of potholes or corrugations may be elected by the Contractor but will be considered incidental to blading. Scarification shall not go deep enough to cause contamination of the surfacing.

2. When Section 891 is included in the Road Listing, the Contractor shall apply water during blading when sufficient moisture is not present to prevent segregation.

Water supply, hauling, and application shall be in accordance with Section 891 and shall be incidental to blading unless Pay Items for Section 891 are included in the Schedule of Items.

3. Existing native, rock or aggregate surfaced drainage dips shall be cleaned and shaped incidental to blading to divert surface runoff to existing outlet devices, ditches and discharge locations.

4. The Contractor shall establish a blading pattern which provides a uniform driving surface, retains the surfacing on the roadbed and provides a thorough mixing of the materials within the completed surface width. Upon final blading, no disturbed rock shall protrude more than two (2) inches above the adjacent surface unless otherwise provided in the contract. Material not meeting this dimension shall be removed and placed outside the roadbed so as not to obstruct drainage ways or structures. This material may be scattered off the roadbed if there is free drainage.

c. Routine Blading

1. Excess roadbed width shall be shaped only as needed to provide drainage away from the traveled way. Established grasses and other vegetation shall not be removed from the excess width except as incidental to providing drainage or unless otherwise provided in the contract.

d. Compaction

All roads bladed under this section shall be compacted using Method A. Compaction Method A is considered incidental to blading.

Compaction shall commence immediately following blading. Compaction methods are:

Compaction Method A: By breaking track while operating equipment on the bladed surface. Compaction shall cover the full width bladed surface.

Compaction Method B: 8-10 ton pneumatic, steel or equivalent vibrating roller, operated to cover the full width of the bladed surface two (2) times.

e. Intrusions

Where the minimum width of 12 feet is not available, the Contractor shall construct berms where ordered and marked on the ground. Material to provide berms will come from sources designated by the Government.

f. Undercutting

Roadway backslope shall not be undercut.

g. Intersections

1. Intersections with side roads which are not closed or restricted to vehicular use shall be bladed to assure smooth transitions.

2. Field evidence of closure or restrictions shall be considered to be signing, cross ditching in the road surface (traveled way), earth berms or other devices placed to discourage or eliminate use by passenger cars. Also, roads listed for work under Sections 835 or 838 shall be considered restricted.

3. Side roads listed for work under this Section shall be considered as not restricted.

h. Cleaning of Structures

Materials resulting from work under this Section shall not be allowed to remain on or in structures, such as bridges, culverts, cattleguards, drainage dips, aprons, or flumes.

i. Berms

Existing berms shall be maintained to the condition of adjacent segments when ordered by the Government.

j. Scarification

1. This work shall consist of destroying or breaking up old or damaged chip seal and dust oil surfaces and the loosening of native and pit run surfaces for blading and reshaping the road surface.

2. Scarification shall be accomplished by rippers spaced not more than 12 inches apart.

3. Scarification shall not penetrate the aggregate base to the subgrade. Where aggregate base is 3 inches or greater in depth, the minimum scaification depth shall be 3 inches.

3. MEASUREMENT

Measurement under this Section will be made by the total number of units for each item listed in the Schedule of Items completed and accepted.

a. Measurement for blading will be single-lane mile measured along the centerline of the roadway (see quantity measurement terms). Two-lane roads will be measured as two (2) single-lane miles. Measurement will be to the nearest one-tenth (0.1) mile.

b. Each intersection bladed under 2.g. will be equivalent to one-tenth (0.1) single-lane mile; however, when the intersecting side road is scheduled for subsequent blading under this Section, no measurement will be made.

c. Berm maintained or established will be measured by linear foot.

d. No measurement will be made under this Section for Compaction Method A.

Measurement for Compaction Method B will be the same as stated in 3.a for blading.

4. PAYMENT

a. The quantities measured and accepted will be paid for at the contract unit price shown in the Schedule of Items.

811(1) Blading Surfaced Roads Mile 811(2) Blading Native and Pit Run Roads Mile 811(3) Berm Maintained Mile 811(4) Establishing Berms Mile 811(5) Compaction - Method B Mile 811(6) Scarification Pass Mile

812 DUST ABATEMENT (3/01)

This work consists of applying dust palliatives on roads shown in the Road Listing.

2. MATERIALS

The dust palliative materials shall be as shown in the road listing unless shown as Option (OPT) for Contractor's election from the following materials:

a) Water (H2O) for dust abatement will be incidental to hauling under this contract and shall be obtained from sources listed in Special Project Specification to Section 891 Water Supply, unless otherwise agreed.

b) Lignin Sulfonate (LIG S) shall be the chemical residue produced as a by-product of the acid sulfite pulping process, and supplies as a water solution. The base solution shall be ammonia, calcium, or sodium and shall be water soluble to allow field dilution.

Contractor shall provide certification that:

1. Solids determination has been made in accordance with the modified Technical

Association of the Pulp and Paper Industry Standard T629-M53 or by a specific gravity/percent solids versus temperature graph that correlates with the Standard.

2. The Ph of the delivered material is at 4.5 minimum as determined by AASHTO-

T200.

c) Magnesium Chloride (MG CL2) shall be the liquid residue of evaporative mineral recovery processes.

1. The chemical analysis shall meet the following requirements:

Chemical Percent by Weight of Brine Magnesium (Mg) 7.0 minimum

Chloride (C12) 20.4 minimum

Sulfate (S04) 3.5 maximum

Nitrate 5.0 maximum

The Ph shall be between 4.5 and 10.0

2. Solids determination shall be made from suppliers provided graph of specific gravity/percent solids versus temperature.

d) Petroleum derivatives shall be used only when shown in the Schedule of

Items. Materials, equipment and maintenance requirements are specified in Section 892 and in Special Project Specifications. Materials shown for each listed road in the Road Listing shall be the only acceptable product(s).

3. WEATHER LIMITATIONS

a) Water applications are not limited by weather forecast or temperature.

b) Commercial petroleum palliatives, Lignin Sulfonate and Magnesium Chloride shall be applied only when atmospheric temperature in the shade is a minimum 45 degrees Fahrenheit, and steady or rising. The material shall not be applied when rain is anticipated within twenty-four (24) hours of treatment application.

4. EQUIPMENT

a) Application equipment for spreading commercial palliatives shall be so designed, equipped, maintained, and operated that the material is uniformly applied at the rate and traveled way widths shown in the Road Listing.

b) Dilution of commercial palliatives shall be accomplished within the application vehicle with the water source protected from contamination. The resulting mixture shall be circulated at least five (5) minutes to assure uniform mixing prior to application.

5. MAINTENANCE REQUIREMENTS

a) Water applications shall be limited to abatement for hauling vehicles under this contract and shall be provided at a frequency and rate which controls dust such that vehicle tail lights and turn signals remain visible. Rates of application shall be varied as needed but shall be low enough to avoid forming rivulets. Frequency of application shall be sufficient to accomplish the abatement without saturating and softening the traveled way.

Compacted or glazed road surface or wheel tracks may be loosened as needed for water penetration.

b) Commercial palliatives shall be applied at the rates determined by the

Government to be appropriate at the time of application. The Road Listing shows the expected average application rate and may be varied to meet field conditions.

1. Lignin Sulfonate rates of application are shown in the Road Listing as gallons per square yard of the undiluted product at fifty percent (50%) solids.

2. Magnesium Chloride rates of application are shown in the Road Listing as gallons per square yard of the undiluted product at thirty-three percent (33%) solids.

3. Prior to initial application, when needed the road will be ordered bladed and shaped under Section 811, Blading.

4. Required subsequent applications may be applied to the existing road surface without blading unless it is ordered.

5. Contractor shall not apply commercial palliatives in a manner that spatters or mars adjacent structures or trees. Palliatives shall not be placed on or across cattleguards or bridges. Dust abatement material shall be discharged only on roads approved by the

6. MEASUREMENT

• Lignin Sulfonate measurement shall be the tonnage of lignin sulfonate solids supplied as determined by manufacturer's certificate or by tests on job samples obtained during application.

• Magnesium Chloride measurement shall be the undiluted tonnage (as corrected to 33 percent solids) as determined by manufacturer's certificate.

• Bituminous material will be measured prior to any ordered dilution by the ton or gallon as provided in the Schedule of Items and the Special Project Specifications.

• Addition of water to dilute commercial palliatives shall be incidental.

7. PAYMENT

• The accepted quantities will be paid for at the contract unit price shown in the

• Payment will be made under:

812(1) Dust Abatement - Lignin Sulfonate Solids Ton

812(2) Dust Abatement - Magnesium Chloride Ton

812(3) Dust Abatement - Lignin Sulfonate Solids Mile

812(4) Dust Abatement - Magnesium Chloride Mile

813 SPOT SURFACING (3/96)

This work consists of placing surface aggregate as staked on the ground. It includes preparing the area, furnishing, hauling, and placing all necessary materials and other work necessary to blend with the adjacent road cross section.

a. Materials will be Government furnished when stated in Schedule of Items.

b. Materials furnished by the Contractor shall conform to the gradation requirements and the quality requirements of Section 893.

3. MAINTENANCE REQUIREMENTS

a. The area to be spot surfaced shall be thoroughly loosened to a minimum depth of one

(1) inch prior to placement of aggregate.

b. Mixing and Placing

1. When scheduled coincident with work under Section 811, spot surfacing and existing aggregate, when ordered, shall be mixed with water until a uniform mixture is obtained prior to final shaping and compaction.

2. The material shall otherwise be spread on the prepared area in layers no more than four (4) inches in depth. When more than one (1) layer is required, each layer shall be shaped and compacted before the succeeding layer is placed. Upon completion, the spot surfacing shall reasonably conform to the adjacent cross section and provide smooth transition in the road profile.

3. Compaction shall be accomplished by using Method A. Compaction Method A is considered incidental. Compaction Method B shall be used when ordered.

Compaction methods are:

surface. Compaction shall cover the full width bladed surface.

Compaction Method B: 8-10 ton pneumatic, steel or equivalent vibrating roller, operated to cover the full width of each layer two (2) times.

4. MEASUREMENT

a. The quantity will be the number of cubic yards measured in the vehicles, or square yards of aggregate placed, or tonnage verified by weight slips whichever is shown in the

b. Hauling is considered incidental when materials are furnished by the Contractor and when the haul distance is less than one (1) mile for Government furnished materials. When the haul distance exceeds one (1) mile for Government furnished materials haul will be ordered and paid under 832(3).

5. PAYMENT

a. The accepted quantities will be paid for at the contract unit prices shown in the

813(1) Spot Surfacing, Grading 813(2) Spot Surfacing, Grading 813(3) Spot Surfacing, Grading___

Ton

CY

SY

813(4) Compaction Method B SY

814 ASPHALT PAVEMENT PATCHING (2/99)

This work consists of patching potholes, deep patching of asphalt surfaces, skin patching of asphalt surfaces, and patching asphalt berms. The work includes preparing the area to be patched, furnishing and placing all necessary materials and work. All areas to be patched will be marked by the Government.

Materials used for asphalt patching shall conform to the requirements in Sections 892 and 893.

a. Deep Patching

1. Existing materials shall be removed to a minimum of two (2) inches below the bottom of the asphalt surfacing or as necessary to reach firm support, but limited to a maximum depth of eighteen (18) inches. If firm support for a patch is not available, the hole shall be barricaded and the Government shall be notified. Prior to the Contractor placing any materials, the Government will decide on any corrections to be made.

2. The edges of the prepared hole shall be extended to form a vertical face of unfractured asphalt surfacing. The prepared hole shall be rectangular in shape and cleaned of all loose material. The prepared area shall be backfilled with crushed aggregate base material in layers not to exceed six (6) inches in depth, compacting each layer with mechanical equipment designed for this purpose. Compaction shall continue until visual displacement ceases. Backfilling shall continue to a depth of four

(4) inches from the top of the existing asphalt surface. The bottom and faces shall be sprayed with an emulsified asphalt.

3. Prepared holes shall be patched or barricaded immediately.

4. The hot bituminous mixture shall be placed in layers not exceeding four (4) inches.

Each layer shall be compacted thoroughly with hand tampers, mechanical tampers, or rollers.

5. Finished surface shall be compacted with an eight (8) to ten (10) ton steel roller or comparable vibratory roller. Upon completion, the compacted patch shall be flush with or not more than one quarter (1/4) inch above the level of the adjacent pavement.

b. Skin Patches

1. Prior to skin patching, potholes shall be patched.

2. Minor depressions, light ravelling, or surface checking at scattered locations marked on the ground shall be treated by applying a skin patch.

3. Prior to skin patching, the surface shall be cleaned of loose and deleterious material, then sprayed with emulsified asphalt at the rate of 0.1 gallons per square yard. The emusified asphalt tack coat will be considered incidental to the patching materials. No bituminous mixture shall be placed until the prepared surface is approved by the

4. Hot bituminous mixture shall be distributed uniformly in layers not to exceed two (2) inches compacted depth. When multiple layers are ordered, joints shall be offset at least six (6) inches between layers.

5. Each layer shall be compacted with an eight (8) to ten (10) ton steel roller or comparable vibratory roller.

6. The completed patch shall not have abrupt transitions which adversely affect the steering of a passenger car. The surface must be at least as smooth as the adjacent pavement after twenty-four (24) hours of exposure to traffic.

c. Potholes

1. Surfacing material, loose aggregate, and other debris shall be removed from potholes prior to patching.

2. The cleaned pothole shall be sprayed with emulsified asphalt.

3. The prepared pothole shall be filled with a hard setting cold bituminous mixture and compacted with hand tampers, mechanical tampers, or wheel rolled by deliver vehicles.

The finished patch shall not protrude more than one half (1/2) inch above the adjacent surface.

d. Asphalt Berm

Damaged segments of berm shall be removed and exposed ends beveled at approximately forty-five (45) degrees from vertical. The berm foundation shall be cleaned and patched as necessary. The foundation and joining surfaces shall be coated with emulsified asphalt.

Asphalt mix shall be placed and compacted to conform with the shape of the undamaged berm segment.

e. Disposal

All materials removed from potholes, patches, and berms shall be disposed of in areas designated by the Government.

a. Bituminous Mixture

1. Hot and cold bituminous mixture acceptably placed will be measured by the ton for Pay Items 814(2) and 814(4) and by the square yard for Pay Items 814(1) and 814(3).

Bituminous materials incorporated into the mixture will be incidental to the item.

2. Ton Measure - The quantity of mixture will be the number of tons in the accepted work. Any material rejected in the field as not meeting specifications shall be deducted based on estimated quantities. Rejected quantities shall be reconciled between the Government and the Contractor each day. If not reconciled each day, the Government's figures will apply.

b. The following work and materials are incidental:

1. Cleaning of surfaces.

2. Haul and compaction of bituminous mixture.

3. Material removal and disposal.

4. Emulsified asphalt for tack coat.

5. Crushed aggregate backfill material.

a. The accepted quantities will be paid for at the contract unit price shown in the Schedule of Items.

814(1) Deep Patching Square Yard 814(2) Skin Patching Ton 814(3) Pothole Patching Square Yard 814(4) Asphalt Berm Maintenance Ton

815 PAVED SURFACE CLEANING (2/99)

This work consists of removing loose material from paved traveled ways, including bridge decks and paved shoulders.

a. Equipment shall have the capability of removing all loose material from paved surfaces without damage to the surface.

b. Use of hydraulic flushing equipment will not be permitted within a horizontal distance of two hundred (200) feet from a live stream, unless approved by the Government.

The paved surface shall be cleaned to the width stated in 4(a) or 4(c) for the Pay Item or as ordered under 4(b). Materials shall be moved away from road centerline on double-lane roads.

Bridge deck cleaning shall require all materials be moved off the deck and disposed of at a designated site.

a. Measurement for Pay Item 815(1), will be by the pass mile, determined by the product of the number of five (5) foot wide increments times the length to the nearest one-tenth (0.1) mile.

b. Partial width passes ordered under Pay Item 815(1) will be measured as full five (5) foot passes. Additional width incidentally produced by Contractor's equpment will not be considered as a partial pass.

c. Measurement for Pay Item 815(2) will be single lane miles measured to the nearest one-tenth (0.1) miles for cleaning the entire width of the paved surface, including turnouts.

d. Measurement for Pay Item 815(3) will be for cleaning the entire length and width of the surface of each bridge and paved approaches.

a. The ordered and accepted quantities shall be paid for at the unit price shown in the

b. Payment will be made under:

Pay Item Pay Unit

815(1) Paved Surface Cleaning Pass Mile

815(2) Paved Surface Cleaning Single Lane Mile 815(3) Bridge Deck Cleaning Each

816 MAINTENANCE OF UNPAVED SHOULDERS

2. DESCRIPTION

This work consists of maintaining unpaved shoulders adjacent to a paved traveled way. Work will be Marked on the Ground.

Existing shoulder material shall be bladed and shaped the entire width to drain away from the traveled way. Vegetative or other unsuitable materials may be bladed onto slopes adjacent to the roadbed. The shoulder material shall be moistened as necessary for compaction. The shoulder shall be compacted adjacent to paved surface edge prior to final shaping. Grader wheels may be used for this compaction. Final shaping shall provide a smooth transition to the paved surface edge. Upon completion, the paved surface shall be cleaned of loose materials in accordance with Section 815 and is incidental.

Measurement of unpaved shoulder maintenance will be the number of side miles of each shoulder completed and accepted. Measurement will be to the nearest one-tenth (1/10) mile determined along the centerline.

1. The accepted quantities shall be paid for at the contract unit price shown in the

2. Payment will be made under:

816(1) Unpaved Shoulder Maintenance Side Mile

818 ASPHALT CRACK CLEANING AND SEALING

This work shall consist of cleaning and filling cracks in existing asphalt concrete surfaces that are 1/4-inch wide and wider. This work shall be performed and paid for in accordance with the following specifications.

All methods employed in performing the work and all equipment, tools and machinery used for handling the material and executing any part of the work shall be subject to the approval of the Government before the work is started, and whenever unsatisfactory, they shall be changed or improved as required. All equipment, tools, machinery and containers must be kept clean and maintained in satisfactory condition.

Sealing equipment shall consist of a double boiler type machine, capable of maintaining the temperature of the material in the range of 350 to 400 degrees Fahrenheit, with continuous circulation and agitation. Material shall never be heated above 400 degrees Fahrenheit.

3. MATERIALS

The sealing material shall comply with the requirements of ASTM D 3405-78 and AASHTO M 301-85. The Contractor shall submit a certificate of compliance signed by the manufacturer certifying that the material meets these requirements. The certificate shall be submitted prior to the use of the material in the work.

4. MAINTENANCE REQUIREMENTS

3. Cleaning of cracks: The cracks shall be steel wire brushed, broomed, cleaned using compressed air or pressurized water jet, or cleaned and dried using a hot lance (use of a back-pack hot air blower will not be sufficient), as shown in the Schedule of Items, in order to remove all loose material, vegetation, and other objectionable material.

4. Filling: Filling of cracks and voids shall not commence until they are clean and dry. When the use of a hot lance is required, filling should closely follow cleaning. The cracks shall be sealed from the bottom up. The filler material shall be placed within 1/8-inch of the top of the crack. Any excess material shall be leveled flush to the surface with a "V" shaped squeegee device. The excess material will be squeegeed so as not to exceed 1 1/2- inches on each side of the crack. Excess material remaining in the squeegee at the end of the crack will be distributed over the crack in a return motion. If settlement of the filler material occurs, the cracks shall be refilled until they are again within 1/8-inch of the finished surface. No excess build-up of filler material will be permitted. Any spillage or loose material shall be removed from the surface.

5. Weather Limitations: The filler material shall not be applied when it is raining, excessive moisture is present, or either atmospheric or pavement temperature is 45 degrees Fahrenheit and falling. Filler material may be applied when moisture is not present and either the atmospheric or pavement temperature is 40 degrees Fahrenheit and rising.

5. MEASUREMENT

The quantity will be measured by the linear foot, lump sum, or pound of filler material used as shown in the Schedule of Items. When measurement by the pound is specified, the Government may require the weighing of equipment for determination of actual quantities of material used. Payment by the pound will not include any materials wasted or not used as specified.

1. Payment shall be made at the contract unit price for cracks repaired as specified. This payment shall be full compensation for all labor, equipment, materials, traffic control, tools and incidentals necessary to complete the work.

818(1) Crack Cleaning and Sealing Lump Sum

818(2) Crack Cleaning and Sealing, Hot Lance Cleaning Only

Lump Sum

818(3) Crack Cleaning and Sealing Linear Foot

818(4) Crack Cleaning and Sealing, Hot Lance Cleaning Only

Linear Foot

818(5) Crack Filling Material Pound

818(6) Crack Filling Material, Hot Lance Cleaning Only

Pound

818(7) Crack Filling Material, Gov't Furnished Mat. Pound

818(8) Crack Filling Material, Gov't Furnished Mat., Hot Lance Cleaning Only

Pound

819 RIPRAP (11/07)

This work shall consist of furnishing, hauling and placing erosion resistant and protective materials for use on embankments, streambanks, culvert inlets and outlets, channel bottoms and side slopes, abutment wings, structure foundations, and other designated locations.

All methods employed in performing the work and all equipment, tools and machinery used for handling the material and executing any part of the work shall be subject to the approval of the Government before the work is started, and whenever unsatisfactory, they shall be changed or improved as required.

3. MATERIALS

Unless shown in the Schedule of Items, all materials shall be furnished by the Contractor and shall meet the following requirements:

a. Riprap

Rock used for riprap shall be hard angular rock with a Durability Absorption Ratio greater than 23 or between 10 – 23 if the Durability Index is greater than 52.

Durability Absorption Ratio = Durability Index (Course) AASHTO T 210

Percent Aborption + 1 AASHTO T 85

Neither the breadth nor thickness of any piece of riprap shall be less than one-third its length. Rock shall be free from overburden, spoil, shale, and organic material; shall meet the following gradation requirements for the class specified; and shall be delivered to designated locatons.

Rock for grouted riprap shall be free of fines that prevent penetration of grout.

Size of Rock (Pounds)

Percent of Total Weight Smaller Than the Given Size

Class I

50 100

35 80

10 50

2 Not to exceed 10

Class II

100 100

60 80

Size of Rock (Pounds)

Percent of Total Weight Smaller Than the Given Size

25 50

2 Not to exceed 10

Class III

250 100

150 80

50 50

10 Not to exceed 10

Class IV

400 100

250 70

100 30

20 Not to exceed 10

Class V

700 100

400 70

200 30

25 Not to exceed 10

Class VI

1,600 100

800 70

400 30

50 Not to exceed 10

Class VII

2.700 100

1,600 70

800 30

100 Not to exceed 10

Class VIII

4,000 100

2,000 80

500 50

100 Not to exceed 10

Class IX

6,000 100

3,000 80

1,000 50

200 Not to exceed 10

Each load of riprap shall be well graded from the smallest to the maximum size specified.

b. Grout

Grout for riprap shall be delivered to designated sites. Grout for riprap shall consist of concrete containing 5 sacks of cement per cubic yard, aggregate with a maximum size of ¾ inches, and water limited to that necessary to ensure good workability. Reasonably clean and strong aggregate of appropriate size gradation, as approved by the CO, shall be used.

A water reducer, set retarder shall be submitted for approval and will include recommended dosage for 2, 3, and 4 hour hauls.

The quantity will be the number of cubic yards measured in the hauling vehicles, or tonnage verified by certified weight slips whichever is shown in the Schedule of Items.

Hauling is considered incidental when materials are furnished by the Contractor and when the haul distance is less than one (1) mile for Government furnished materials. When the haul distance exceeds one (1) mile for Government furnished materials haul will be ordered and paid under 832(3).

Application of grout will be measured by the hour for mixer truck standby starting when application begins. On site mixing and setup will be considered incidental to grout cost.

The accepted quantity will be paid for at the contract unit price shown in the Schedule of Items.

The loading and hauling of Government furnished riprap will be paid for under Section 832.

Payment will be made under:

819(1) Riprap, Class Ton

819(2) Riprap, Government Furnished Cubic Yard

819(3) Grout Cubic Yard

819(4) Grout Application Hour

831 DITCH MAINTENANCE (2/99)

This Section provides for routine maintenance of various types of ditches to provide a waterway which is unobstructed, at locations marked on the ground. Drainage ditch maintenance is limited to materials contained within the ditch below the elevation of the adjacent edge of the traveled way or shoulder.

a. Ditches shall be maintained by removing rock, soil, wood, and other materials. Upon completion the maintained ditch shall be of the same character as abutting segments that were not required to be maintained.

b. Backslopes shall not be undercut by removal operations.

c. Suitable material up to four (4) inches in greatest dimension removed from the ditches may be blended into existing native road surface and shoulder or placed in designated berm.

d. Material from ditch cleaning operations shall not be blended into or bladed across aggregate surfaced roads nor bladed onto or across bituminous surfaced roads.

e. Material in excess of 2(d) or subject to 2(e) shall be disposed of at a designated waste area under Section 832. Excess materials temporarily stored on the ditch slope or edge of the shoulder shall be removed daily.

f. Limbs and wood chunks in excess of one (1) foot in length or three (3) inches in diameter shall be removed from ditches and placed outside the roadway.

g. Paved surfaces shall be cleaned of all materials resulting from Contractor's ditch maintenance work. Paved surface cleaning shall be in accordance with Section 815.

h. Lead-off ditches shall be shaped to drain away from the traveled way.

3. VEGETATION

a. Brush and trees one (1) inch in diameter or smaller shall be removed as incidental to Item 831(1). Brush and trees larger than one (1) inch and less than six (6) inches in diamenter shall be removed and paid for under Item 831(3). Trees six (6) inches and larger in diameter shall be removed and paid for under Item 831(4).

b. Removed brush and trees shall be cut into lengths of four (4) feet or less and scattered on the fill slopes or outside the roadway limits. Concentrations of material will not be allowed. If ordered, materials shall be hauled and disposed of in accordance with Section 832.

a. Pay Items 831(1) and 831(3) will be measured to the nearest one-tenth (0.1) mile.

Segments of less than one-tenth (0.1) mile will be counted as a full one-tenth (0.1) mile.

Pay Item 831(2) will be measured by the number of ditches completed. Pay Item 831(4) will be measured by the number of units removed.

b. Ordered haul of excess material will be measured and paid under Section 832.

a. The accepted quantity will be paid for at the contract unit price shown in the Schedule of Items.

831(1) Clean and Reshape Drainage Ditch Mile 831(2) Clean and Reshape Lead off Ditch Each 831(3) Remove Vegetation Larger Than 1" Mile and Less than 6" in Diameter 831(4) Remove Vegetation 6" and Larger Each in Diameter

832 REMOVE AND END HAUL MATERIALS

a) DESCRIPTION

Work consists of ordered loading, hauling, and placing of slide, slough, or excess materials such as rock, soil, vegetation, and other materials to designated disposal sites.

b) MAINTENANCE REQUIREMENTS

1. Excess materials generated by work under other Sections of this contract may be ordered for removal, haul, and disposal under this Section. Removal and disposal under all Sections will be ordered without haul when a distance of less than one (1) mile is involved.

2. Slide and slough materials to be removed shall include those in the area extending approximately six (6) feet vertically above the road surface and that area extending not more than four (4) feet downslope from the roadbed. Material shall be disposed of at designated sites as Marked on the Ground.

The slope which generated the slide material shall be reshaped as nearly as practical to its original condition by equipment operating from road surface. Reshaping of roadside ditches in slide area shall be in accordance with Section 831.

3. When ordered by the Government, slumps shall be filled by compacting selected materials into roadway depressions. Compaction shall be by Method 2.

4. All materials removed and placed in disposal sites shall be placed by one or more of the following methods as shown in Road Listing.

a) Method 1 - Side Casting and End Dumping. Material may be placed by side casting and end dumping. Where materials include large rocks, a solid fill shall be provided by working smaller pieces and fines into voids. The finished surfaces shall be shaped to drain.

b) Method 2 - Layer Placement. Surfaces on which materials are to be placed shall be stepped or roughened prior to placing any material. Materials shall be placed in approximately horizontal layers no more than twelve (12) inches thick. Each layer shall be compacted by using one of the following methods:

surface. Compaction shall cover the full width bladed surface. Compaction method A is incidental Placement method 2 and shall be used unless compaction method B is specified.

Compaction Method B: 8-10 ton steel or equivalent vibrating roller, operated to cover the full width of each layer two (2) times.

c) MEASUREMENT

1. Removal and disposal will be measured by the cubic yard, determined by equipment measure, for materials acceptably removed and placed.

2. Except as provided in 2(a) of this Section, haul of materials will be measured by the cubic yard mile, determined by the number…

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