Attachment 5 - Dyno Test Cell B2224 SOW.docx

Production Plant Albany

MARINE CORPS LOGISTIC BASE

ALBANY, GEORGIA

Upgrade Dyno Capabilities at MDMC Albany GA WO Number:

POC – Trae Rice 7/29/2025

1. STATEMENT OF WORK

This document provides the description that shall be used to Upgrade Dyno Capabilities to include all Instrumentation Accessories necessarily needed to troubleshoot/load test the Engine’s worked at the Marine Depot Maintenance Command, Marine Corps Logistics Base.

1.2 Contractor shall verify all measurements prior to ordering materials. All work shall be accomplished in strict accordance with prevailing industry standards, manufacturer’s written instructions and all applicable codes.

1.3 All work requiring energy shall be done in compliance with OSHA 29 CFR 1910.147 and 1910.333 lock out tag out procedure. All electrical work shall comply with current NEC as well as local codes.

2.0 Scope of Work: The contractor shall provide all labor, tools, materials, equipment, safety measures, supervision and all associated permits and services to complete the work to furnish, install, and start-up of all upgraded Dyno equipment at MCLB Albany, GA. (B2224).

i. Contractor will be responsible for connecting system to base power. (Customer will provide utilities (electrical power and plant air) within 50' of equipment)

ii. Contractor shall be responsible for due diligence. Customer will provide basic building/shop layouts, site visits, other information as necessary upon request. For point of contact, reference paragraph 4.5.

iii. Contractor will be responsible for System start-up and functions check. System start-up will include a check of the final connections as necessary, commissioning, calibration, and operator training on the equipment purchased. The training will cover basic system functionality including running pre-written automated tests (as applicable) and manual system operation. Connecting other devices, Service startup/training will be 40 hours per Dynamometer system

iv. Final inspection per government end user acceptance.

3.0 Equipment Description per Dynamometer.

QTY

•Required for new dynamometers, Optional for retrofitting to existing dynamometer •Includes: Load Cell Assembly, Torque Arm and mounting hardware

•Maximum Recommended Continuous Torque 3,800 ft-lb (5,152 Nm) with no angular misalignment and 2° ±1° slope (parallel offset between 1/2 and 1-1/2 in (13 and 40 mm)) •Maximum Allowable Speed 4,500 rpm• Maximum Recommended Continuous Torque 3,800 ft-lb (5,152 Nm) with no angular misalignment and 2° ±1° slope (parallel offset between 1/2 and 1-1/2 in (13 and 40 mm)) •Maximum Allowable Speed 4,500 rpm

2 TORSIONAL COUPLING,1710/1810

TD-3100 Engine Dynamometer 2 TD-3100 ENGINE DYNAMOMETER, 1250HP(932kW •Power: 1,250 Hp (932 kW) •Torque: 3,600 ft-lb (4,881 Nm) •Speed: 4,000 RPM •Includes torque calibration arm •Includes SAE 0-4 flywheel housing adapter plate

1 LOAD CONTROL ASSEMBLY, ENGINE, TD3100-31

•Required for new dynamometer, Optional for retrofitting to existing dynamometer •Including: - Water Pressure Regulating Valve(s) & Accessories- Load Control Valve(s) and mounting hardware.

A Data Acquisition & Control System that is highly customizable, yet easy to use.

DynPro2 features include:

•Adaptable to meet your custom testing requirements •Sophisticated graphical and numerical data analysis tools •Convenient, centralized management of all test data, notes, documents and other information •Fully configurable, with built-in, full-featured programmable language System Channel list.

•Eight (8), Pressure input channels with dual LCD display 1 ea: 0-20psia 1 ea: 0-75psia 4 ea: 0-150psia 1 ea: 0-200psia 1 ea: 0-500psia •Sixteen (16), Thermocouple input channels (Type K) with dual LCD display •Connections for: Dyno, Speed, Throttle, Digital Inputs, Analog Inputs, Frequency inputs, Fuel Measurement, Blow- by, Weather Station, Opacity, Network and Peripheral connections and more

•Typically used with Detroit Diesel/ MTU/ Cummins/ Komatsu electronic control systems •Provides an isolated 0-20 mA signal to the ECM at maximum of 15 VDC

3 THROTTLE VOLTAGE OUT CABLE DYNPRO2 25FT

•Typically used with some Detroit Diesel/ MTU/ Cummins/ Komatsu electronic control systems •Provides an isolated 0-10 VDC signal to the ECM at a maximum of 20 mA

3 THROTTLE CABLE DYNPRO2 -100-2,000 HZ 25

•Typically used with some Cummins / Komatsu electronic control systems

3 THROTTLE CABLE DYNPRO2 - 0 - 500 HZ 25FT

•Typically used with some Cummins / Komatsu electronic control systems •Used for QSK60 and QSK78 Cummins

3 THROTTLE CABLE - DYNPRO2 PULSE WIDTH (PW

•Typically used with Caterpillar electronic control systems 3 MPID INTERFACE,J1708,J1939,OBDll,25ft,EN Designed to work with DynPro2. This system provides electronic engine communications.

Supported communications protocols.

• SAE 1708/J1587 • SAE J1939

•SAE J1850 VPW • SAE J1850 PWM

• SAE J2284 / ISO 15765(CAN) • ISO 9141-2

•ISO 14230-4 (KPW2000)

Provides a 25ft (7.6m) connecting cabler.

•Four (4) E-Stop buttons •1000ft (305m) of cable, connectors, cable tester and crimp tool

1 WEATHER STATION, NO CABLE,ENG, DP2

•Mounts directly to DynPro2 enclosure •Relative humidity •Ambient temperature

3 IGNITION POWER SUPPLY, 12VDC 24VDC ADDON

•Not to be used as a power supply for Electric Starters Engine Cooling Items & Linear Throttle

•With legs/casters; wall-mount available on request •For primary engine circuit cooling •Temperature control allows operator to set temperature in the range of 160-205 deg. F and pressure from 0-15psig.

•Requires cool supply water

- Does not include hoses to and from Engine Optional Hose Kit Available, Quoted separate

5 THROTTLE CONTROLLER, LINEAR SERVO, 25',

Reduced Downtime Spares Kit 5 MPID INTERFACE,J1708,J1939,OBDll,25ft,EN Designed to work with DynPro2. This system provides electronic engine communications.

Supported communications protocols.

• SAE 1708/J1587 • SAE J1939

•SAE J1850 VPW • SAE J1850 PWM

• SAE J2284 / ISO 15765(CAN) • ISO 9141-2

•ISO 14230-4 (KPW2000)

Provides a 25ft (7.6m) connecting cabler.

Extended Warranty, year 2-5

- Extends original factory warranty period of 12 months to a total of 60 months (48 additional months of warranty Coverage) Service Startup System start-up will include a check of the final connections as necessary, commissioning, calibration, and operator training on the equipment purchased with this order.

The training will cover basic system functionality including running pre-written automated tests (as applicable) and manual system operation. Connecting other devices, (if a capable system).

4.0 Execution

4.1 Start date to be coordinated with the customer.

4.2 Place of Performance: The production facility at MCLB Albany, GA. Building 2224

4.3 Security Requirements: Security Requirements: Contractor shall adhere to current installation security policies. For security policies and access to the base, contractors shall contact:

Visitor Control Center Building 3010, Room 33 Marine Corps Logistics Base, Albany GA.

Ph: 229-639-5118 https://www.albany.marines.mil/Resources/MCLB-Offices-Staff/Pass-and-ID/

4.4 Government Furnished Property (GFP) and Services: The US Government will not provide any equipment, fuel, personnel, utilities or facilities to the contractor for the execution of this contract. Should an emergency arise, only the necessary basic lifesaving and life support measures will be provided if an emergency occurs.

4.5 Government Point of Contact (POC):

Thomas (Trae) Rice 299-639-8487 thomas.h.rice@usmc.mil

5.0 General Requirements.

5.1 Contractor shall cleanup work sites daily and properly dispose of debris off Government property.

5.2 The work shall be performed in such a manner as to cause the least interference with the normal functions of the Government activity. Work areas will be cleared/vacated for the period necessary for the Contractor to perform work; however, the building will be occupied during work.

5.3 Prior to beginning any work, the Contractor shall meet with the designated Government representative to discuss and develop mutual understandings relative to scheduling and administering work. All work shall be accomplished within 12 months after date of award. This completion time includes 14-day period for checking background of the contractor’s personnel prior to arrival to start work on Base. All asbestos abatement and removal shall be accomplished on weekends and holidays (only if asbestos is found during the project). All other work shall be accomplished between the hours of 8:00 a.m. and 5:00 p.m., Monday thru Friday (excluding federal holidays) unless otherwise specified in the requirements section and specifically pre-arranged with the Contracting Officer. This requires a written request two (2) days prior to proposed work.

5.4 Work shall be accomplished by personnel experienced in their respective trades. The Contractor shall perform all work in accordance with acceptable industry standards and all federal, state, and local codes.

5.5 All work requiring energy (electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other) removal shall be done in compliance with OSHA 29 CFR 1910.147 and 1910.333 lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. NFPA 70E (current edition), Standard for Electrical Safety in the Workplace, shall also be utilized for worker safety compliance.

5.6 Except where specifically specified otherwise herein, all salvable materials and equipment disconnected or removed during the work and not indicated or specified for reuse on the new work shall remain the property of the Government. All recyclable materials such as metals, pipes, pumps, engines, motors, and certain electrical components, to include switch gear, MCCs, conduit, copper wire, distribution and control panels, nuts, bolts, washers, old motor starters, obsolete breakers, cable lugs, conduit, conduit fittings, connection boxes, etc. will be recycled in accordance with MCO 5090.2A through the base Qualified Recycling Program (QRP). Remaining material shall be removed from the Government property. Contractor will disassemble or cut recyclable material to fit into roll-off containers or on flat bed trailers. With no part of the items hanging off the trailers or protruding out of the top of the containers.

5.7 Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. The Contractor will provide at least two (2) ten (10) pound 4A:80 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on-site for a minimum of 1 Hour after completion of the task or as specified on the hot work permit. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the EMERGENCY FIRE phone number 229-639-5911. ANY FIRE, NO MATTER HOW SMALL, SHALL BE REPORTED TO 229-639-5911 IMMEDIATELY.

END OF SOW