Attachment_1 TechnicalMatrix_DynoTestCell_8222025.xlsx
XLSX spreadsheet 24 KB Posted
- Attached to
- MDMC - Dyno Test Cell Unit Requirement
- Solicitation number
- 47QSWC25Q0203
- Issued by
-
GSA Federal Acquisition Service
About this file
This file is a Technical Matrix attachment for a Dyno Test Cell Unit solicitation (Solicitation Number 47QSWC25Q0203) issued by the United States Marine Depot Maintenance Center. The detailed technical specification document outlines requirements for a sophisticated engine dynamometer system with specific technical capabilities, including a 1,250 HP (932 kW) dynamometer with advanced data acquisition and control packages, multiple input channels for pressure and temperature, electronic engine communication interfaces, and comprehensive testing capabilities.
The solicitation requires a contractor to provide a complete Dyno Test Cell Unit with system start-up, installation, and 40 hours of operator training at the performance location in Albany, GA (Building 2200, Store Room 8). Key system components include a DX34-HS Engine Dynamometer, TD-3100 Engine Dynamometer, DynPro2 instrumentation packages, throttle control systems, cooling items, and various technical accessories. The contract stipulates that the manufacturer must produce at least 90% of the unit, with a total contract completion timeline of 12 months after award, including a 14-day period for personnel background checks.
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Other files
| File | Type | Posted |
|---|---|---|
| Amendment_001_47QSWC25Q0203_AddInstallClin_QuoteExtension.pdf | ||
| Amendment_001_Attachment_2 Pricing Spreadsheet_AddInstallClin_DynoTestCell_Revised.xlsx | XLSX spreadsheet | |
| RFQ_47QSWC25Q0203_DynoTestCellUnit_.pdf | ||
| Attachment 3_ASSIST Registration.pdf | ||
| Attachment 4 - Commercial Model_Subk Plan Template.docx | DOCX document | |
| Attachment 5 - Dyno Test Cell B2224 SOW.docx | DOCX document | |
| Attachment_2 Pricing Spreadsheet_DynoTestCell.xlsx | XLSX spreadsheet |
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Technical Compliance
| 47QSWC25Q0203 - Dyno Test Cell Unit | ||||||||
| Attachment 1: Technical MATRIX | ||||||||
| Offeror to complete responses within the blue fields | ||||||||
| SPECIFICATION / SALIENT CHARACTERISTICS | OFFEROR'S SPECIFICATION / SALIENT CHARACTERISTIC (Select from Drop Down if proposed solution meets, does not meet, or exceeds required specifications) | OFFEROR'S QUOTE REFERENCE (Provide Page Number, Section/Paragraph of quotel that meets or exceeds required specifications) | COMMENTS (If proposing different specifications, provide a detailed explanation for how proposed speciifcation lacks or exceeds the Government's requirements. | |||||
| Dyno Test Cell Unit | ||||||||
| NOTE: (!!! CHANGING ANY INFORMATION IN THIS COLUMN WILL INVALIDATE YOUR OFFER!!!!!) | Meet | Does Not Meet | Exceeds | |||||
| i. | Contractor will be responsible for connecting system to base power. (Customer will provide utilities (electrical power and plant air) within 50' of equipment) | MEETS | ||||||
| ii. | Contractor shall be responsible for due diligence. Customer will provide basic building/shop layouts, site visits, other information as necessary upon request. For point of contact, reference paragraph 4.5. | |||||||
| iii. | Contractor will be responsible for System start-up and functions check. System start-up will include a check of the final connections as necessary, commissioning, |
calibration, and operator training on the equipment purchased. The training
| will cover basic system functionality including running pre-written automated tests (as applicable) and manual system operation. Connecting other devices, Service startup/training will be 40 hours per Dynamometer system | DOES NOT MEET | |
| EQUIPMENT DESCRIPTION LIST | ||
| DX34-HS ENGINE DYNAMOMETER,1000HP (746kW | ||
| SUB-BASE KIT, DX34-DX36 28" CL | ||
| GUARD,DRIVESHAFT,BASE MOUNT 19" CL W/O I | ||
| TRANSMITTER STAND ASSEMBLY, ENGINE, DX33 |
•Required for new dynamometers, Optional for retrofitting to existing •Includes: Load Cell Assembly, Torque Arm and mounting hardware
| LOAD CONTROL ASSEMBLY,ENGINE, DX34-36, D |
| DRIVESHAFT,1810 G2.5 BALANCE |
•Maximum Recommended Continuous Torque 3,800 ft-lb (5,152 Nm) with no angular misalignment and 2° ±1° slope (parallel offset between 1/2 and 1-1/2 in (13 and 40 mm)) •Maximum Allowable Speed 4,500 rpm• Maximum Recommended Continuous Torque 3,800 ft-lb (5,152 Nm) with no angular misalignment and 2° ±1° slope (parallel offset between 1/2 and 1-1/2 in (13 and 40 mm)) •Maximum Allowable Speed 4,500 rpm
TORSIONAL COUPLING,1710/1810
TD-3100 Engine Dynamometer TD-3100 ENGINE DYNAMOMETER, 1250HP(932kW •Power: 1,250 Hp (932 kW) •Torque: 3,600 ft-lb (4,881 Nm) •Speed: 4,000 RPM •Includes torque calibration arm •Includes SAE 0-4 flywheel housing adapter plate
LOAD CONTROL ASSEMBLY, ENGINE, TD3100-31
•Required for new dynamometer, Optional for retrofitting to existing dynamometer •Including: - Water Pressure Regulating Valve(s) & Accessories- Load Control Valve(s) and mounting hardware.
| - | Air Pressure Regulation Kit |
| - | Dynamometer Speed/Load Cable |
| DynPro2 DAQ/Control Packages | |
| DYNPRO2 INSTRUM ENGINE DYNAM SILVER DynPro2 features include: |
•Adaptable to meet your custom testing requirements •Sophisticated graphical and numerical data analysis tools •Convenient, centralized management of all test data, notes, documents and other information •Fully configurable, with built-in, full-featured programmable language System Channel list.
•Eight (8), Pressure input channels with dual LCD display 1 ea: 0-20psia 1 ea: 0-75psia 4 ea: 0-150psia 1 ea: 0-200psia 1 ea: 0-500psia •Sixteen (16), Thermocouple input channels (Type K) with dual LCD display •Connections for: Dyno, Speed, Throttle, Digital Inputs, Analog Inputs, Frequency inputs, Fuel Measurement, Blow- by, Weather Station, Opacity, Network and Peripheral connections and more
| PEDESTAL, 48IN TALL, 350 DEGREE SWIVEL,S |
| THROTTLE CABLE-CURR 0-20mA (ISO) DYNPRO2 |
•Typically used with Detroit Diesel/ MTU/ Cummins/ Komatsu electronic control systems •Provides an isolated 0-20 mA signal to the ECM at maximum of 15 VDC
THROTTLE VOLTAGE OUT CABLE DYNPRO2 25FT
•Typically used with some Detroit Diesel/ MTU/ Cummins/ Komatsu electronic control systems
| •Provides an isolated 0-10 VDC signal to the ECM at a maximum of 20 mA | EXCEEDS | |
| THROTTLE CABLE DYNPRO2 -100-2,000 HZ 25 |
•Typically used with some Cummins / Komatsu electronic control systems
THROTTLE CABLE DYNPRO2 - 0 - 500 HZ 25FT
•Typically used with some Cummins / Komatsu electronic control systems •Used for QSK60 and QSK78 Cummins
THROTTLE CABLE - DYNPRO2 PULSE WIDTH (PW
•Typically used with Caterpillar electronic control systems MPID INTERFACE,J1708,J1939,OBDll,25ft,EN Designed to work with DynPro2. This system provides electronic engine communications.
Supported communications protocols.
• SAE 1708/J1587 • SAE J1939
•SAE J1850 VPW • SAE J1850 PWM
• SAE J2284 / ISO 15765(CAN) • ISO 9141-2
•ISO 14230-4 (KPW2000)
Provides a 25ft (7.6m) connecting cabler.
| TEMP CHANNEL CABLE KIT, K TYPE TC, 4x 25 |
| PRESSURE CHANNEL HOSE KIT, 25', 3LO, 1HI |
| HANDHELD, SURFACE PRO9 & PROTECTIVE COVE |
| ESTOP BUTTON KIT, 4 BUTTONS, DP2 Includes. |
•Four (4) E-Stop buttons •1000ft (305m) of cable, connectors, cable tester and crimp tool
WEATHER STATION, NO CABLE,ENG, DP2
•Mounts directly to DynPro2 enclosure •Relative humidity •Ambient temperature
IGNITION POWER SUPPLY, 12VDC 24VDC ADDON
•Not to be used as a power supply for Electric Starters Engine Cooling Items & Linear Throttle
| CHARGE AIR COOLER, 660SCFM, WALL MOUNT, |
| COOLING COLUMN FOR ENGINES UP TO 1,250 H |
•With legs/casters; wall-mount available on request •For primary engine circuit cooling •Temperature control allows operator to set temperature in the range of 160-205 deg. F and pressure from 0-15psig.
•Requires cool supply water
- Does not include hoses to and from Engine Optional Hose Kit Available, Quoted separate
THROTTLE CONTROLLER, LINEAR SERVO, 25',
Reduced Downtime Spares Kit MPID INTERFACE,J1708,J1939,OBDll,25ft,EN Designed to work with DynPro2. This system provides electronic engine communications.
Supported communications protocols.
• SAE 1708/J1587 • SAE J1939
•SAE J1850 VPW • SAE J1850 PWM
• SAE J2284 / ISO 15765(CAN) • ISO 9141-2
•ISO 14230-4 (KPW2000)
Provides a 25ft (7.6m) connecting cabler.
| GASKET,DISCHARGE ELBOW |
| GASKET,DISCHARGE MANIFOLD DX/DS |
| GASKET,DX,NEOPRENE INLET AND EXHAUST |
| OILER,4O2,EBH OPTOMATIC 30084 |
| BEARING,DX30,RADIAL BALL,MRC 118KS |
| PACKING,DX30,3.812X4.312X.250 |
| LOAD CELL, 5000LB, 4 WIRETRIMMED |
| VALVE,CHECK Y6C-0-BR-DE(VAC RELIF) |
| MAGNETIC PICK UP,ELECTRO |
| SEAL, MAIN SHAFT TD-3100DWG:HSP-1011999- |
| KIT,TORSIONAL COUPLING REPAIR |
| Extended Warranty, year 2-5 |
- Extends original factory warranty period of 12 months to a total of 60 months (48 additional months of warranty Coverage)
| SERVICE STARTUP |
| System start-up will include a check of the final connections as necessary, commissioning, calibration, and operator training on the equipment purchased with this order. |
The training will cover basic system functionality including running pre-written automated tests (as applicable) and manual system operation. Connecting other devices, (if a capable system).
| EXECUTION |
| Start date to be coordinated with the customer. |
| Place of Performance: 814 Radford Blvd. Albany, GA. 31704 Building 2200 Store Room 8 |
| 3.5 Security Requirements: Contractor shall adhere to current installation security policies (SEE SOW). |
| Government Furnished Property (GFP) and Services: The US Government will not provide any equipment, fuel, personnel, utilities or facilities to the contractor for the execution of this contract. Should an emergency arise, only the necessary basic lifesaving and life support measures will be provided if an emergency occurs. |
| Contractor shall cleanup work sites daily and properly dispose of debris off Government property. |
| The work shall be performed in such a manner as to cause the least interference with the normal functions of the Government activity. Work areas will be cleared/vacated for the period necessary for the Contractor to perform work; however, the building will be occupied during work. |
| Prior to beginning any work, the Contractor shall meet with the designated Government representative to discuss and develop mutual understandings relative to scheduling and administering work. All work shall be accomplished within 12 months after date of award. This completion time includes 14-day period for checking background of the contractor’s personnel prior to arrival to start work on Base. All asbestos abatement and removal shall be accomplished on weekends and holidays (only if asbestos is found during the project). All other work shall be accomplished between the hours of 8:00 a.m. and 5:00 p.m., Monday thru Friday (excluding federal holidays) unless otherwise specified in the requirements section and specifically pre-arranged with the Contracting Officer. This requires a written request two (2) days prior to proposed work. |
| Work shall be accomplished by personnel experienced in their respective trades. The Contractor shall perform all work in accordance with acceptable industry standards and all federal, state, and local codes. |
| All work requiring energy (electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other) removal shall be done in compliance with OSHA 29 CFR 1910.147 and 1910.333 lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. NFPA 70E (current edition), Standard for Electrical Safety in the Workplace, shall also be utilized for worker safety compliance. |
| Except where specifically specified otherwise herein, all salvable materials and equipment disconnected or removed during the work and not indicated or specified for reuse on the new work shall remain the property of the Government. All recyclable materials such as metals, pipes, pumps, engines, motors, and certain electrical components, to include switch gear, MCCs, conduit, copper wire, distribution and control panels, nuts, bolts, washers, old motor starters, obsolete breakers, cable lugs, conduit, conduit fittings, connection boxes, etc. will be recycled in accordance with MCO 5090.2A through the base Qualified Recycling Program (QRP). Remaining material shall be removed from the Government property. Contractor will disassemble or cut recyclable material to fit into roll-off containers or on flat bed trailers. With no part of the items hanging off the trailers or protruding out of the top of the containers. |
| Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. The Contractor will provide at least two (2) ten (10) pound 4A:80 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on-site for a minimum of 1 Hour after completion of the task or as specified on the hot work permit. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the EMERGENCY FIRE phone number 229-639-5911. ANY FIRE, NO MATTER HOW SMALL, SHALL BE REPORTED TO 229-639-5911 IMMEDIATELY. |
Note: Any deviation from the above described equipment, characteristics and requested delivery and installation shall be noted in the offeror’s Technical Discussion and explanation provided for how it compares to the required specifications and delivery as well as detailed descriptions of any added value or benefit to the Government.
File details come from the government source that posted it. Updated .