Attachment 4- SPI No. AM 12973001 M16A4.pdf

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12973001 RIFLE, 5.56MM M16A4 19200 AM12973001

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-01-383-2872 180109 C / L06S3072

7. QUP / UNIT OF ISSUE 8. ICQ 9. UNIT PACK WT. (LB) (0.0) 10. UNIT PACK CU (CU.

FT.)(0.000)

11. UNIT PACK SIZE (INCHES)(00.0)

1/EA 9.3 0.856 41.2 x 9.7 x 3.7 18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION 1 AR PRESERVATIVE: MIL-PRF-32033. SEE NOTE A.

MIL-STD-2073-1, METHOD 10 2 1 DRAWING # 7266299 VCI TREATED BORE TUBE.

SEE NOTE B. 13. CLEANING

* 3 1 BAG: SEE ARDEC DRAWING 13027484.

14. DRYING 4 2 BLOCKING: A-A-59136; OR ASTM D4727/D4727M.

* 5 1 CONTAINER: ASTM D5118/D5118M, ST-RSC,

GR-W5C, CL-WR. SEE NOTE E. 15. PACKING

a. LEVEL A 6 AR CLOSURE: ASTM D1974/D1974M, SEALING METHOD B. MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

SPECIFICATIONS, STANDARDS AND DRAWINGS LISTED HEREIN WHICH ARE IN EFFECT ON THE DATE OF THE SOLICITATION FORM A PART OF THIS PACKAGING INSTRUCTION. THE APPLICABLE GENERAL AND REFERENCED REQUIREMENTS OF SPECIFICATION MIL-STD-2073-1 FORM PART OF THESE INSTRUCTIONS. UNLESS OTHERWISE SPECIFIED, MATERIALS WILL BE MINIMUM SIZE IN ACCORDANCE WITH MIL-STD-2073-1. WEIGHTS AND SIZES ARE ESTIMATED AND MAY VARY SLIGHTLY. INTERMEDIATE PACKAGING AND PACKING WILL BE IN ACCORDANCE WITH

SPECIFICATION MIL-STD-2073-1 OR AS OTHERWISE SPECIFIED HEREIN.

TOLERANCES SHALL BE IN ACCORDANCE WITH MATERIAL SPECIFICATIONS. QUALITY PERFORMANCE AND TESTING REQUIREMENTS SHALL BE IN CONFORMANCE WITH MIL-STD-2073-1, OR AS OTHERWISE SPECIFIED.

* UNLESS OTHERWISE SPECIFIED, CLEANING AND DRYING SHALL BE IN ACCORDANCE WITH PARAGRAPH 5.2.1 OF MIL-

STD-2073-1.

A. THE RIFLE SHALL BE DISASSEMBLED AS NECESSARY TO ACCOMPLISH THE SPECIAL CLEANING OF BURNED POWDER RESIDUE. SURFACES OF COMPONENTS SUBJECTED TO BURNED POWDER RESIDUES SUCH AS THE BOLT AND BOLT CARRIER ASSEMBLY, FIRING PIN, BARREL BORE, AND CHAMBER, ETC, SHALL BE SCRUBBED CLEAN WITH A BRISTLE BRUSH AND/OR SWABS SATURATED WITH RIFLE BORE CLEANER CONFORMING TO MIL- PRF-372. FLUSH THE SCRUBBED SURFACES WITH SOLVENT CONFORMING TO P-D-680. ALL CLEANED SURFACES SHALL BE THOROUGHLY DRIED PRIOR TO PRESERVATIVE APPLICATION. DRYING SHALL BE WITH PREPARED COMPRESSED AIR, EXCEPT FOR THE BARREL BORE, CHAMBER, AND FLASH SUPPRESSOR, WHICH SHALL BE

DRIED BY WIPING WITH CLEAN, LINT-FREE SWABS.

ALL METALLIC SURFACES OF THE RIFLE SHALL BE COATED WITH MIL-PRF-32033, APPLIED BY BRUSHING OR SPRAYING. EXCESS OIL SHALL BE THOROUGHLY DRAINED FROM THE COATED SURFACES. THE PRESERVED RIFLE SHALL BE ALLOWED TO DRAIN FOR A MINIMUM OF ONE HOUR PRIOR TO CONTINUING WITH THE

PACKAGING PROCESS.

B. INSERT THE SPECIFIED VCI BORE TUBE INTO BARREL. ASSURE THAT THE HAMMER IS IN THE FIRED POSITION (AGAINST THE BOLT CATCH), AND THE FIRING PORT COVER IS LATCHED SHUT. INSERT RIFLE INTO BAG;

EXHAUST EXCESS AIR, AND SEAL CLOSE. SEE ARDEC DRAWING 13027484 FOR BAG DETAILS.

WSC: HF ITEM SIZE: 35.5 x 9.0 x 3.0 ITEM WEIGHT: 7.75 APPROVED: BHOGE K. EUMNATH

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 97 Previous editions are obsolete Page 1 of 5 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation sheet) Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12973001 RIFLE, 5.56MM M16A4 19200 AM12973001

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-01-383-2872 180109 C / L06S3072

17. NOTES / DRAWINGS CONTINUED

C. DESIGN AND FABRICATE / ASSEMBLE FROM SHEET STOCK AND OR DIE CUTS. BLOCKING IS TO IMMOBILIZE RIFLE IN THE BOX. BLOCKING SHALL BE FIBER BOARD, TYPE CF, GRADE 275, VARIETY SW / DW. SEE FIGURES 1 AND 2

FOR BLOCKING.

D. INSERT RIFLE WITH BLOCKING IN BOX, BOX INSIDE DIMENSIONS: 41.0 X 9.5 X 3.5; MANUFACTURER'S JOINT SHALL BE SECURE WITH METAL FASTENERS. NOTE: SERIAL NUMBER MUST BE FACING UP. MAGAZINE, SLING, AND TECHNICAL MANUAL SHALL BE INDIVIDUALLY PACKAGED METHOD 31 IN A MIL-DTL-117 CLASS B BAG AND

INSERTED INTO BOX. SEE FIGURE 3.

E. PACKING: A QUANTITY OF 50 UNIT CONTAINERS SHALL BE PACKED (PACK FLAT 5 PER LAYER, 10 LAYERS HIGH) IN A MINIMUM SIZE SHIPPING CONTAINER. LEVEL A PACK SHALL BE IN AN ASTM D6251/D6251M CONTAINER STYLE A, B, I OR J, TYPE OS, GRADE B. CLOSURE SHALL BE IN ACCORDANCE WITH ASTM D6251/D6251M.

LEVEL B PACK SHALL BE IN AN ASTM D5168 STYLE E, WEATHER RESISTANT (WR) CONTAINER. CLOSURE SHALL BE IN ACCORDANCE WITH ASTM D5168. THE LEVEL B PACK CONTAINER SHALL BE SECURED TO AN EXPENDABLE PALLET SIZED TO MATCH THE CONTAINER. THE SAME TYPE OF METALLIC STRAPPING SELECTED TO REINFORCE THE CONTAINER SHALL BE USED TO SECURE THE CONTAINER TO THE PALLET. ODD QUANTITIES: FOR QUANTITIES LESS THAN SPECIFIED, ADJUST THE SIZE OF THE SHIPPING CONTAINER TO OBTAIN MINIMUM CUBE.

ALL NON-MANUFACTURED WOOD USED IN PACKAGING SHALL BE HEAT-TREATED TO A CORE TEMPERATURE OF 56 DEGREES CELSIUS FOR A MINIMUM OF 30 MINUTES. THE BOX/ PALLET MANUFACTURER AND THE MANUFACTURER OF WOOD USED AS INNER PACKAGING OR PALLET GATE/ FILLER ASSEMBLIES SHALL BE AFFILIATED WITH AN INSPECTION AGENCY ACCREDITED BY THE BOARD OF REVIEW OF THE AMERICAN LUMBER STANDARD COMMITTEE. EACH BOX/ PALLET OR OTHER PACKING MATERIAL SHALL BE MARKED TO SHOW THE CONFORMANCE TO THE INTERNATIONAL PLANT PROTECTION CONVENTION STANDARD. BOXES/ PALLETS AND ANY OTHER WOOD PACKING MATERIAL MADE OF NON-MANUFACTURED WOOD SHALL BE CERTIFIED HEAT- TREATED. THE QUALITY MARK SHALL BE PLACED ON BOTH ENDS OF THE OUTER PACKAGING, BETWEEN THE

END CLEATS OR END BATTENS; ON TWO SIDES OF THE PALLET OR OTHER PACKING MATERIAL.

F. MARKING: MARKING OF UNIT AND EXTERIOR CONTAINERS SHALL BE IN ACCORDANCE WITH MIL-STD-129.

PACKING LISTS ARE REQUIRED. SERIAL NUMBER MARKINGS ARE REQUIRED. NOMENCLATURE SHALL NOT BE

MARKED ON THE SHIPPING CONTAINER.

DD Form 2169, JUN 97 Previous editions are obsolete Page 2 of 5 Pages

OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12973001 RIFLE, 5.56MM M16A4 19200 AM12973001

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-01-383-2872 180109 C / L06S3072

17. NOTES / DRAWINGS CONTINUED

BARREL BLOCKING:

1. MATERIAL: FIBERBOARD, ASTM D4727/D4727M; OR A-A-59136

2. IF FIBERBOARD IS USED, DUNNAGE SHALL BE CONSTRUCTED OF AS MANY

THICKNESSES OF FIBERBOARD AS REQUIRED. LAMINATE IN ACCORDANCE

WITH ASTM D4727/D4727M, OR TAPE IN TWO PLACES WITH ASTM D5330/D5330M.

DD Form 2169, JUN 97 Previous editions are obsolete Page 3 of 5 Pages

OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12973001 RIFLE, 5.56MM M16A4 19200 AM12973001

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-01-383-2872 180109 C / L06S3072

17. NOTES / DRAWINGS CONTINUED

BUTTSTOCK BLOCKING:

1. MATERIAL: FIBERBOARD, ASTM D4727/D4727M; OR A-A-59136

2. IF FIBERBOARD IS USED, DUNNAGE SHALL BE CONSTRUCTED OF AS MANY

THICKNESSES OF FIBERBOARD AS REQUIRED. LAMINATE IN ACCORDANCE

WITH ASTM D4727/D4727M, OR TAPE IN TWO PLACES WITH ASTM D5330/D5330M.

DD Form 2169, JUN 97 Previous editions are obsolete Page 4 of 5 Pages

OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12973001 RIFLE, 5.56MM M16A4 19200 AM12973001

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-01-383-2872 180109 C / L06S3072

17. NOTES / DRAWINGS CONTINUED

DD Form 2169, JUN 97 Previous editions are obsolete Page 5 of 5 Pages