Attachment 4 - Appendix C-Generator Specifications.pdf

APPENDIX – C

GENERATOR

SPECIFICATIONS

Submittal Package

Job Name: GENERAL SERVICES ADMIN

Quote: 0021391368

Proposal:

We are pleased to offer the following submittal for your consideration.

Thank you, Super User, KOHLER Co.

www.kohlerpower.com http://www.kohlerpower.com

TABLE OF CONTENTS

Section Sub-Section Literature Quote Model KD2500 Spec Sheets Model KCC-DMTA-4000S Spec Sheets Specification Sheet Engine Control Unit G6-158 Specification Sheet Engine Lubrication Oil G6-157 Specification Sheet Controller G6-152 Specification Sheet Circuit Breaker G6-88 Specification Sheet Circuit Breaker Circuit Breaker Trip Curves Specification Sheet Circuit Breaker NW Frame Breaker Specification Sheet Battery Battery Specification Sheet Battery Charger G6-153 Specification Sheet Weather/ Sound Enclosure Packaging Enclosure Package

Specification Sheet Transfer Switch Spec ATS Accessories Specification Sheet Transfer Switch Controls G11-128 Alternator Data Alternator Data Sheet KH07770TO4D Sound Data Sound Data Sheet Sound Data Emissions Data Emissions Data Emissions Data DimensionalDrawings Generator ADV-8925 Controller ADV-8869 Enclosure Tank Package ADV-8902 Transfer Switch ADV-8583 WiringSchematicDiagrams Controller Schematic Diagram ADV8978 Controller Schematic Diagram ADV8984 Controller Wiring Diagram GM102792 Controller Wiring Diagram GM102798 Enclosure Accessories ADV-8901 Transfer Switch GM89665 Transfer Switch GM89666 Misc Battery 244578 Battery Charger 107020026 Block Heater GM62498 Circuit Breaker GM78517 Circuit Breaker Mounting ADV-8877 Spring Isolator, IBC GM66020 Warranty Warranty TP-5373

Warranty TP-7074 Certification ISO9001 Certificate G15-152 Prototype Test Certificate G18-56 Pre-Startup Checklist Pre-Startup Checklist PreStartUpCheckList

Generator

Kohler Model: KD2500 This diesel generator set equipped with a KH07770TO4D alternator operating at 277/480 volts is rated for 2270 kW/2838 kVA. Output amperage: 3414.

Qty Description KD2500 Generator System 1 KD2500 Generator Set

Includes the following:

Literature Languages English Approvals and Listings UL2200 Listing Engine KD2500, 60Hz, EPA Tier 2 Nameplate Rating Prime 125C Rise Voltage 60Hz, 277/480V, Wye, 3Ph, 4W Alternator KH07770TO4D Cooling System Unit Mounted Radiator, 50C Skid and Mounting Skid Air Intake Standard Duty Controller APM802 Controller Accy, Installed Digital I/O Enclosure Type Sound Enclosure Material Aluminum Enclosure Electrical Package Basic Electrical Pkg, 3 Ph Enclosure Silencer Internal Silencer Enclosure Service AMPs 200 AMP Enclosure Service Enclosure Heater Enclosure Heater Enclosure Electrical Acc. Wire Generator Heater Enclosure Electrical Acc. Wire Controller Heater Enclosure DC Lighting DC Lights Enclosure Emergency Stop Emergency Stop Switch, Qty 1 Enclosure Air Inlet Aluminum Motorized Inlet Enclosure Air Outlet Aluminum Motorized Outlet Fuel Tank Type State

Quote Number: 0021391368 Version 1.0 04/19/2018

Subbase Fuel Tank Capacity 4,346 Gallons Fill Pipe/Spill Fill Options 5 Gal Spill Cont w/95% Shutoff Fuel Tank Options Fuel in Basin Switch, FDEP High Fuel Switch 3 Alarm Fuel Tank Panel Fuel Supply Options Ball Valve Tank Marking Options Combust Lqds - Keep Fire Away Tank Marking Options NFPA 704 Identification Tank Marking Options Tank Number & Safe Fill Height Starting Aids, Installed 9000W,480V,3Ph,w/Valves Electrical Accy.,Installed Battery, 4/12V, AGM Electrical Accy.,Installed Batt. Rack & Cables Electrical Accy.,Installed Battery Charger, 24V-20AMP Rating, LCB 1 Right 100% Rated Amps, LCB 1 Right 3,000 Trip Type, LCB 1 Right Electronic, LSI LCB1 Right Interrupt Rating 100kA At 480V Aux Contact, LCB 1 Right Auxiliary Contact, Qty.1 LCB Accy. Installed Ground Fault Relay Indication Fuel Lines, Installed Flexible Fuel Lines Fuel System Acc.,Installed Fuel/Water Separator Fuel System Acc.,Installed Fuel/Water Separ.Restric.Gauge Exceeds LTL Shipping Height Deliver in Multiple Shipments Miscellaneous Accy,Installed Spring Isolators Warranty Standard Testing, Additional Power Factor Test,0.8,3Ph Only

1 Lit Kit, Overhaul, 60Hz, KD2500 1 Hardware, Tank Installation 1 Uninstall Tank for Shipping

Automatic Transfer Switch

Version 1.0

Kohler Model: KCC-DMTA-4000S 3 Pole, 4 Wire, Solid Neutral, 4000 amp, Kohler Standard rated Closed automatic transfer switch, Model KCC-DMTA-4000S , rated

480V, 60 Hz complete with all standard equipment and housed in a NEMA Type 1 enclosure.

Qty Description ATS 1500 Transfer Switch System

1 KCC-DMTA-4000S

Includes the following:

Literature Languages English Mechanism Standard Transition Closed Closed Transition Conn Voltage 24 Volts DC Logic 1500 Voltage 480V / 60 Hz Poles & Wires 3 Pole/4 Wire, Solid Neutral Enclosure Nema 1 Amps 4000 Amps Connection Standard ATS Utility Switching Device NONE ATS Generator Switching Device NONE IBC Seismic Certification None CSA Certification None Miscellaneous Acc.,Installed Input/Output Module, Qty 1 Packaging Export Packing Warranty 1-YR STANDARD

1 Lit Kit, ATS Overhaul, KCS/KCP/KCC

Version 1.0

Spec Sheets

Standard Features

• Kohler Co. provides one-source responsibility for the generating system and accessories.

• The generator set and its components are prototype-tested, factory-built, and production-tested.

• The 60 Hz generator set offers a UL 2200 listing.

• The generator set accepts rated load in one step.

• The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards.

• A standard three-year or 1000-hour limited warranty for standby applications. Five-yare basic, five-year comprehensive, and ten-year extended limited warranties are also available.

• At standard two-year 8700-hour limited warranty for prime power applications.

Alternator Features

• The pilot-excited, permanent magnet (PM) alternator provides superior short-circuit capability.

• All models are brushless, rotating-field alternators.

• NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting.

• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.

• Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field.

• Self-ventilated and dripproof construction.

• Superior voltage waveform from two-thirds pitch windings and skewed stator.

Other Features

• Kohler designed controllers for one-source system integration and remote communication.

• The low coolant level shutdown prevents overheating (standard on radiator models only).

Generator Set Ratings Prime 125C Ratings

Alternator Voltage Ph Hz kW/kVA Amps

KH07770TO4D 277/480 3 60 2270 / 2838 3414

RATINGS: All three-phase units are rated at 0.8 power factor.

Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating.

Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited.

A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory.

Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates.

The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

KD2500

Diesel

Alternator Specifications Specifications Alternator Alternator manufacturer Kohler Type 4-Pole, Rotating-Field Exciter type Brushless, Permanent-Magnet Pilot Exciter Voltage regulator Solid State, Volts/Hz Insulation NEMA MG1, UL 1446, Vacuum Pressure Impregnated (VPI) Insulation: Material Class H, Synthetic, Nonhygroscopic Insulation: Temperature Rise 130°C, 150°C Standby Bearing: quantity, type 1, Sealed Coupling Flexible disc Amortisseur windings Full Rotor balancing (60Hz) 125% Alternator winding type < 600 Random Wound, > 600 Form Wound Voltage regulation, no-load to full-load RMS +/-0.25% Unbalanced load capability 100% of Rated Standby Current

• The pilot-excited, permanent magnet (PM) alternator provides superior short-circuit capability.

• All models are brushless, rotating-field alternators.

• NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting.

• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.

• Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field.

• Self-ventilated and dripproof construction.

• Superior voltage waveform from two-thirds pitch windings and skewed stator.

• Brushless alternator with brushless pilot exciter for excellent load response.

Engine Engine Specification Engine Manufacturer Kohler Diesel Engine Model KD62V12 Engine: type 4-Cycle, Turbocharged Intercooled Cylinder arrangement 12-V Displacement, L (cu. in.) 62 (3783) Bore and stroke, mm (in.) 175 x 215 (6.89 x 8.46) Compression ratio 16.0:1 Piston speed, m/min. (ft./min.) 774 (2539) Main bearings: quantity, type 7, Precision Half-Shell Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 2700 (3621) Cylinder head material Cast Iron Crankshaft material Steel Valve (exhaust) material Exhaust Steel Governor: type, make/model KODEC Electronic Control Frequency regulation, no-load to-full load Isochronous Frequency regulation, steady state ±0.25% Frequency Fixed Air cleaner type, all models Dry

Model: KD2500, continued

Exhaust Exhaust System Exhaust flow at rated kW,m3/min. (cfm) 579 (20447) Exhaust temperature at rated kW, dry exhaust, °C (°F) 500 (932) Maximum allowable back pressure, kPa (in. Hg) 8.5 (2.5) Exh. outlet size at eng. hookup, mm (in.) See ADV Drawing

Engine Electrical Engine Electrical System Starter motor qty. at starter motor power rating, rated voltage (DC) Standard: 2 @ 9 kW, 24 Battery charging alternator: Ground (negative/positive) Negative Battery charging alternator: Volts (DC) 24 Battery charging alternator: Ampere rating 140 Quantity, CCA rating each, type (with standard starters) 4, 1110, AGM Battery voltage (DC) 12

Fuel Fuel System Fuel type Diesel Fuel supply line, min. ID, mm (in.) 25 (1.0) Fuel return line, min. ID, mm (in.) 19 (0.75) Max. fuel flow, Lph (gph) 660 (174) Min./max. fuel pressure at engine supply connection, kPa (in. Hg) -30/30 (-8.8/8.8) Max. return line restriction, kPa (in. Hg) 30 (8.9)

Lubrication Lubrication System Type Full Pressure Oil pan capacity with filter, L (qt.) 335 (354) Oil filter: quantity, type 6, Cartridge Oil cooler Water-Cooled

Cooling Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water flow, Lpm (gpm) 2082 (550) Engine jacket water capacity, L (gal.) 356 (94) Radiator system capacity, including engine, L (gal.) 643 (170) Charge cooler water flow, Lpm (gpm) 662 (174) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 870 (49476) Heat rejected to charge air cooling water at rated kW, dry exhaust, Kw Btu/min.

760 (43220)

Fan diameter, including blades, mm (in.) 2434 (96) Fan, kWm (HP) 90 (120.7) Max. restriction of cooling air, intake and discharge side of radiator, kPA (in. H20)

0.125 (0.5)

* Enclosure with enclosed silencer reduces ambient temperature capability by 5 °C (9 °F)

Remote Radiator System Exhaust manifold type Dry Connection Size Class 150 ANSI Flange Water inlet/outlet, mm (in.) 216 (8.5) Bold Circle Charge air cooler inlet/outlet (pipe dia. of flange), mm (in.) 178 (7.0) Bolt Circle Static head allowable above engine, kPa (ft. H2O) 70 (23.5) Note: Contact your local distributor for cooling system options and specifications based on your specific requirements.

Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm) * 2549 (90000) Cooling air required for generator set when equipped with city water cooling or remote radiator, based on 14°C (25°F) rise, m3/min. rise and ambient temp. of 29°C (85°F) m3/min. (cfm)

1116 (39398)

Combustion air, m3/min. (cfm) 208 (7345) Heat rejected to ambient air: Engine, kW (Btu/min.) 150 (8530) Heat rejected to ambient air: Alternator, kW (Btu/min.) 160 (9099)

*Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel Consumption Diesel, Lph (gph), at % load Rating Standby Fuel Consumption at 100% load 651 Lph (172.0 gph) Standby Fuel Consumption at 75% load 572 Lph (151.0 gph) Standby Fuel Consumption at 50% load 389 Lph (102.8 gph) Standby Fuel Consumption at 25% load 222 Lph (58.7 gph) Prime Fuel Consumption at 100% load 626 Lph (165.3 gph) Prime Fuel Consumption at 75% load 492 Lph (130.0 gph) Prime Fuel Consumption at 50% load 358 Lph (94.7 gph) Prime Fuel Consumption at 25% load 204 Lph (53.8 gph)

Dimensions and Weights Dim Weight Spec Dim Weight Value Fuel Diesel Engine Manufacturer Kohler Overall Size, L x W x H, mm (in.): 6957 x 2852 x 3307 (273.9 x 112.3 x 130.2) Weight (radiator model), wet, kg (lb.): 27033 (59598)

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

800--3250 kW Industrial Generator Set Engine Control Unit (ECU)

Industrial Generator Set Accessories

Applicable to the following:

KD800 to KD3250 KD800-YF to KD3250-YF

The ECU2-HD, rated I6K9K, can be used under harsh conditions with connected or disconnected cable harness.

The control is suitable for diesel engines with up to 12 cylinders.

In a cascaded configuration, it controls up to 20 cylinders.

The ECU is compatible with the common rail system found on the KD Series Kohler engine. The control unit also fulfills functional safety requirements of international safety standards. Due to the integrated diagnostics, the ECU can do self-checks, facilitating maintenance. Integrated fuel cooling ensures safe and reliable operation of the ECU.

Features D Combined control of engine and exhaust gas treatment.

D Twelve power outputs for injector evaluation.

D Control of up to 20 cylinders in a cascaded configuration.

D Suitable for direct mounting on the engine.

D High performance, self-diagnostics for safe operation.

D Standardized communication interfaces J1939, UDS.

D Functional safety features according to EN ISO 13849.

D Temperature range from --40_C to 125_C

(--40_F to 257_F).

D Reliable operation in harsh conditions.

D Platform for EU Stage IV/V, Euro V/VI, and EPA Tier 4f.

G6-158 6/17 Page 1

2017 by Kohler Co., All rights reserved.

DISTRIBUTED BY:

G6-158 6/17 Page 2

Specifications and Features

Specification/Feature Generator Set Availability KD800--3250

Microcontroller Freescale SPC56xx Family

Frequency 256 MHz

Housing Diecast aluminum

Dimensions 334 X 296 X 85.9 mm (13.1 x 11.7 x 3.4 in.) without strain relief clamp

Weight 5.4 kg (11.9 lbs.)

Rated voltage +24 VDC

Operating temperature --40_C to +80_C (--40_F to 176_F) with air cooling, --40_C to max +125_C (--40_F to max. 257_F) with fuel cooling

Flammability UL 94 V--0

IP rating IP6K9K with and without connected cable harness

Memory 4 MB Flash, 256 kB RAM internal, 4 MB RAM external (optional), 128 kB EEPROM external

Digital inputs 10 x configurable logic levels

Analog inputs 2 x configurable 0--5 V/0--25 mA, 17 x 0--5 V, 14 x 0--33 V

Resistance inputs 19 x resistance 0--50 kOhms

Frequency inputs 2 x Hall speed sensor, 8 x universal frequency measurement range 0.5 Hz to 10 kHz

Constant voltage outputs 12 x 5 V, 2 x 12 V, 11 x UBATT

Pulse Width Modulation (PWM) outputs 10 x half-bridge configuration with current measurement

Digital outputs 12 x high-side, 8 x low-side

Controlled analog outputs 1

Communication interfaces 4 x CAN according to ISO 11898-2, thereof one galvanically isolated

Power outputs for injectors 12 x split into four stages

Plug Deutsch DRC 280 Pins (4 x 70)

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator distributor for availability.

Engine Lubrication Oil

Generator Set Accessories

Applicable to the following:

Industrial Marine Mobile/Towable Portable Residential/Commercial

Lubrication Oil Features D Kohler Co. provides the convenience of offering engine lubrication oil as part of the aftermarket parts sales.

D Full-synthetic oil engineered for superior protection.

D Available in three viscosity grades:

d 5W-30 designed for longevity, durability, and excellent protection for gasoline and gaseous-fueled generator sets.

d 5W-40 engineered to provide maximum protection and engine cleanliness in diesel-fueled generator sets.

d 15W-40 engineered for longevity and durability in natural gas/propane engines (gaseous-fueled generator sets).

D Available in five convenient container sizes:

d 1-Quart (946 mL) d 1-Gallon (3.78 L) d 5-Gallon Pail (18.9 L) d 55-Gallon Drum (208.2 L) d 275-Gallon Tote (1041 L) (bulk container)

5W--30 Gasoline and Gaseous-Fueled Generator Sets* D Keeps engine clean for peak efficiency and reduced maintenance.

D Provides all-season protection and excellent cold flow properties for easier starts.

D Withstands high heat for reduced oil consumption and deposit formation.

D Protects against wear and deposit formation to preserve engine power and lengthen equipment life.

5W--40 Diesel-Fueled Generator Sets* D Resists oxidation and the thickening effects of soot and contamination.

D Maintains viscosity for maximum engine protection and efficiency.

D Offers a broad viscosity range for use in both hot operating engines and cold-weather starting extremes.

15W--40 Gaseous-Fueled Generator Sets* D Resists deposit formation while protecting valves.

D Works over a broad temperature range reducing the need for seasonal oil changes.

D Naturally resists nitration to reduce oil thickening and increase engine efficiency.

D Offers low zinc and phosphorus levels to prolong the life of emissions catalyst system without sacrificing wear protection.

* Claims are compared with conventional base oils used in the same applications.

G6-157 9/17c Page 1

Container Size --> 1 Quart/946 mL 1 Gallon/3.78 L 5 Gallon/18.9 L 55 Gallon/208.2 L 275 Gallon/1041 L

Oil Type KOHLER Genuine Oil Part Number

5W--30 GM103159 GM103160 GM103161 GM103162 GM103163

5W--40 GM103164 GM103165 GM103166 GM103167 GM103168

15W--40 GM103169 GM103170 GM103171 GM103172 GM103173

2017 by Kohler Co. All rights reserved.

G6-157 9/17c Page 2

Typical Technical Properties[

ASTM Standard 5W-30 5W-40 15W-40

Viscosity 100_C, cSt D445 10.4 14.4 14.6

Viscosity 40_C, cSt D445 56.7 88.7 100.2

Viscosity Index D2270 174 169 151

Cold Crank Simulator, cP D5293 3877 (--30_C) 6260 (--30_C) 3960 (--20_C)

Flash Point, _C (_F) D92 222 (432) 210 (410) 238 (460)

Fire Point, _C (_F) D92 234 (453) 232 (450) 258 (496)

Pour Point, _C (_F) D97 --41 (--42) --41 (--42) --39 (--38)

NOACK (% wt loss) D5800 13.6% 12.0% 6.4%

Four Ball Wear Test, mm;

75_C, 1200 rpm, 40 kg, 1 hr D4172 0.40 0.45 0.40

Total Base Number (TBN) D2896 8.4 11.0 5.7

High Temperature High Shear (HTHS) (cP) D5481 3.1 3.9 4.2

Foam Tendency SEQ I (ml) SEQ II (ml) SEQ III (ml)

D892 0/0 20/0 0/0

Sulfated Ash Content (wt %) 0.99% 1.0% 0.46%

Chemical Properties, Metals (weight %)

Calcium (Ca) 0.2256 0.0820 0.1197

Magnesium (Mg) 0.0014

Molybdenum (Mo) 0.0047

Phosphorus (P) 0.1314 0.1150 0.0240

Zinc (Zn) 0.1437 0.1270 0.0268

Applications

Kohler Commercial Engine Specification G-716 G-725 G-726

SAE D2422 5W-30 5W-40 15W-40

API SN, SM, SL, SJ,

SH... CK-4, CJ-4, CI-4+, CF CF

ACEA E7, E9

ISO L--EMA2

[ The properties shown are typical values and are not intended to be used as quality assurance. Production will conform to Kohler’s specifications, but variations may occur and specifications are subject to change without notice.

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any set distributor for availability.

Generator Set Controller

Kohlerr APM802 Controller General Description and Function The generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance.

The controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards.

The controller uses software logic to manage alternator thermal overload protection features normally requiring additional hardware. Additional features include:

D 12-inch touchscreen with backlight and wide viewing angle provides easy local access to data.

D System settings are password-protected.

D Measurements selectable in metric or English units.

D User language is selectable:

d English d French d Spanish d German d Portuguese d Dutch d Russian d Norwegian

D Graphic displays show generator set mechanical values including operating hours, fuel level*, battery voltage, coolant temperature, oil pressure, and oil temperature.

D Meter displays provide a visual representation of generator electrical values including power (kW), power factor, reactive power (kVAR), frequency, voltage, and current (amps).

D Two USB ports allow connection of a flash drive, mouse, or keypad.

D Electrical data, mechanical data, and system settings can be saved to a flash drive.

D Recording feature allows data collection of key values.

D Ethernet port allows connection to a PC type computer and/or Ethernet switch.

D Serial (RS-485) port.

D The controller supports Modbusr RTU and TCP protocols.

D Real time clock with battery back-up.

D See page 2 for input and output specifications.

Modbusr is a registered trademark of Schneider Electric.

* Where applicable

Industrial Generator Set Accessories

APM802 Controller

G6-152 8/17a Page 1

G6-152 8/17a Page 2

Operating Screen

Generator Set Display

Installation and Mechanical Values

Generator Set Electrical Values

User Access (shortcuts, maintenance, alarms)

Generator Set Control (operating modes)

Operator and Specialist Access

Controller Specifications

D Power Supply Requirements:

d Nominal voltage: 24 VDC, reverse polarity protected, and d 208--240 VAC/60Hz or 230VAC/50 Hz customer-supplied;

factory wiring to basic electrical package available

D Operating Temperature: --40_C to 70_C (--40_F to 158_F)

D Storage Temperature: --40_C to 70_C (--40_F to 158_F)

D Humidity: 5% to 95% non-condensing

D Protection Index:

d IP65 Front d IP20 Rear

D Standards d NFPA 99 d NFPA 110, Level 1 d CSA 282-09 d UL 508 d IEC/EN60068-2-52 (salt spray) d CE Directive

Display and Touchscreen

D Type: XGA TFT LED LCD

D Screen Size: 305 mm (12 inches)

D Viewing Angle: 140/140 (H/V_)

Inputs/Outputs and Communication

D Ethernet Port: (1) Category 5E for Modbus TCP, VNC, and configuration

D USB Ports: (2) Type A USB connector for flash drive, keyboard, or mouse

D Serial (RS-485) Port: (1) Shielded cable, Modbus RTU

D Digital Inputs: (7) Binary input, connections to ground or

24 VDC

D Resistive Input: (1) 0--500 Ohms

D Analog Input: (1)±10 VDC/±20 mA, isolated

D Digital Outputs: (3) Form C, 240 VAC/8 A or 30 VDC/8 A or

48 VDC/0.5 A

D Digital Outputs: (3) Form A, 240 VAC/8 A or 30 VDC/8 A or

48 VDC/0.5 A

D Customer Connections: Remote emergency stop, battery power, AC power, and ground

G6-152 8/17a Page 3

Controller Diagnostics The controller displays warning and shutdown messages on the HMI screen. See the table below.

Warnings (alarms) signal an impending problem.

Shutdowns (faults) stop the generator set.

Description Warning Shutdown Alternator bearing temperature fault X Alternator bearing temperature warning X Alternator winding temperature fault X Alternator winding temperature warning X Analog sensor fault input AI #0 X Analog sensor fault input AI #1 X Analog sensor fault input AI #2 X APM internal battery warning X APM802 watchdog X Battery charger fault X Common warning X Common fault X Emergency push button engaged fault X Engine CAN bus communication fault X Engine coolant temperature fault X Engine coolant temperature warning X First starter warning X Fuel daily tank very high level warning X Fuel leak alarm X Fuel level critically low X Genset output greater than 80% of rated X GFCI tripped X High battery voltage X High fuel level X Idle mode cancelled before idle timeout X Kohler thermal overload fault X Load shed 1 active X Load shed 2 active X Load shed 3 active X Load shed 4 active X Low battery voltage X Low controller temperature X Low coolant temperature warning X Low cranking voltage X Low engine coolant level fault X Low oil level warning X Low fuel level X Lube-oil pressure fault X Lube-oil pressure warning X Lube-oil temperature fault X Lube-oil temperature warning X Not in auto warning X Overcrank X Over current fault (51) X Over frequency fault (81H) X

Description Warning Shutdown Over speed fault X Over voltage fault (59) X Overload active power warning (32PH) X Overload reactive power warning (32QH) X Power plant out of service fault X Regulation module 1 communication fault X Reverse active power fault (32RP) X Reverse reactive power fault (32RQ) X Speed detection fault X Speed detection first starter warning X Speed detection second starter warning X Under frequency fault (81l) X Under speed fault X Under voltage fault (27) X

NFPA Requirements

In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions and faults shown below.

NFPA 110 Common Alarm

D Engine functions:

d Overcrank d Low coolant temperature warning d High coolant temperature warning d High coolant temperature shutdown d Low oil pressure shutdown d Low oil pressure warning d Overspeed d Low fuel (level or pressure) * d Low coolant level d EPS supplying load d High battery voltage d Low battery voltage d Low cranking voltage

D General functions:

d Not in auto d Battery charger fault * d Contacts for common alarm and common fault d Audible alarm silence switch d Remote emergency stop

* Function requires optional input sensors or kits.

2016, 2017 by Kohler Co., All rights reserved.

G6-152 8/17a Page 4

Inputs and Outputs

Factory settings for the main board inputs and outputs are shown below.

Inputs Input Type

Aux Shutdown

Digital Inputs

Aux Warning

Battery Charger Fault

Breaker Open Status

Emergency Stop

Fuel Leak Alarm

GFCI Tripped

High Fuel Level Switch

Idle Mode

Key Switch Enable

Load Shed Enable

Low Fuel Level Switch

Low Oil Level

Overcrank Test

Remote Reset

Remote Speed Adjust Enable

Remote Start

Remote Speed Adjust (+/-- 10 VDC) Analog Input

Ambient Air Temperature Resistive Input

Digital Outputs Output Relay Configuration

BCA Excitation

Form A

ECU Fault Reset

EPS supplying Load

Generator Running

High Coolant Temp

Horn

Low Coolant Level Fault

Low Coolant Temp Warning

Low Fuel Level

Low Oil Pressure

Not in Auto

Shunt Trip

Start Button Illuminate

Watchdog

Common Fault

Form CCommon Warning

System Ready

Available Options

- AC Wiring. Factory connection to the basic electrical package (BEP).

- Analog Input/Output Module. Provides:

S 4 input connections --(0--20 mA/100 ohms) and S 2 output connections (0--20 mA/100--600 ohms).

One analog I/O module can be connected.

- Digital Input/Output Module. Provides:

S 8 input connections with connection to ground and S 4 output connections (Form C, 240 VAC/8 A or 30 VDC/8 A or 48 VDC/0.5 A).

One digital I/O module can be connected.

- Keyswitch with Manual Start/Stop Button S Key switch allows selection of manual, auto, or off modes

S Start/stop button for engine control in manual mode

- Load Shed S Provides 4 load shed outputs for non-critical loads S Load shed connections are form C dry contacts

- Remote Monitoring Panel. The Kohlerr Remote Serial Annunciator (RSA) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations.

- Shunt Trip Relay, 24 VDC. Provides relay outputs to trip a shunt trip circuit breaker and to signal common fault shutdowns. Contacts are rated 8 Amps at 30 VDC.

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specificationswithout notice andwithout any

Industrial Generator Set Accessories

D The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service.

D Circuit breaker kits are mounted to the generator set and are provided with load-side lugs and neutral bus bar.

D Kohler Co. offers a wide selection of molded-case line circuit breaker kits including single, dual, and multiple configurations for each generator set.

D Four types of line circuit breakers are available:

(see page 2 for definitions and pages 3 and 4 for application details) d Magnetic trip d Thermal magnetic trip d Electronic trip d Electronic with ground fault (LSIG) trip

D In addition, line circuit breakers are offered with 80% and 100% ratings.

D Single line circuit breaker kits allow circuit protection of the entire electrical system load.

D Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load.

D Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350--2500 kW models and selected 80--300 kW models).

D Up to four line circuit breakers can be used on 350--2500 kW models.

D Line circuit breakers comply with the following codes and standards unless otherwise stated.

d UL 489 Molded Case Circuit Breakers d UL 1077 Supplementary Protectors d UL 2200 Stationary Engine Generator Assemblies

Line Circuit Breakers 15--2500 kW

Multiple Circuit Breaker Kit with Neutral Bus Bar 180--300 kW Model Shown

Single Circuit Breaker Kit with Neutral Bus Bar 15--300 kW Model Shown

Multiple Circuit Breaker Kits with Neutral Bus Bar 350--2250 kW Model Shown

(also applies to some 300 kW models)

Circuit Breaker Kits with Neutral Bus Bar 800--2500 kW KD Model Shown

G6-88 7/17n Page 1

G6-88 7/17n Page 2

Line Circuit Breaker Types Magnetic Trip Themagnetic trip features an electromagnet in serieswith the load contacts and amoveable armature to activate the tripmechanism.

When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip.

Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current.

Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependent on the duration and excess of the overload current. Elements are factory- calibrated.

A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition.

Electronic Trip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded.

LI breakers are a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LSI breakers have all of the LI breaker features plus short-time pickup, short-time delay, and defeatable instantaneous pickup. LSIG breakers have all of the LSI breaker features plus ground-fault pickup and delay.

Electronic with Ground Fault Trip The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines, and trip when current unbalance exists.

Ground fault trip units are an integral part of the circuit breaker and are not available as field-installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values.

80% Rated Circuit Breaker Most molded-case circuit breakers are 80% rated devices.

An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA 70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker’s rating.

The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited.

100% Rated Circuit Breaker Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating.

The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities.

When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker.

Line Circuit Breaker Options

- Alarm Switch The alarm switch indicates that the circuit breaker is in a tripped position caused by an overload, short circuit, ground fault, the operation of the shunt trip, an undervoltage trip, or the push-to-trip pushbutton. The alarm resets when the circuit breaker is reset.

- Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position.

- Breaker Separators (350--2500 kW) Provides adequate clearance between breaker circuits.

- Bus Bars Bus bar kits offer a convenient way to connect load leads to the generator set when a circuit breaker is not present.

15--300 kW. Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered.

350--2500 kW. A bus bar kit is provided when no circuit breaker is ordered. Bus bars are also available in combination with circuit breakers or other bus bars on the opposite side of the junction box. On medium voltage (3.3 kV and above) units, a bus bar kit is standard (not applicable to KD models).

- Field Connection Barrier Provides installer wiring isolation from factory connections.

- Ground Fault Annunciation A relay contact for customer connection indicates a ground fault condition and is part of a ground fault alarm.

- Lockout Device (padlock attachment) This field-installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only.

- Lugs Various lug sizes are available to accommodate multiple cable sizes for connection to the neutral or bus bar.

- Overcurrent Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset.

- Shunt Trip, 12 VDC or 24 VDC A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer-selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing.

- Shunt Trip Wiring Connects the shunt trip to the generator set controller.

(standard on KD models with the APM802 controller)

- Undervoltage Trip, 12 VDC or 24 VDC The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35%--70% of the rated voltage.

G6-88 7/17n Page 3

15--300 kW Line Circuit Breaker Specifications 80% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4D/4E

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

4P/4PX/

4Q/4QX

30--100

Magnetic, UL 1077

E (480 V max.)

Magnetic, UL 1077 with 12 V shunt trip

Magnetic, UL 1077 with 24 V shunt trip

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

30 Magnetic 9--325

HJ

50 Magnetic 84--546

100 Magnetic 180--1040

150 Magnetic 348--1690

175--250 Thermal magnetic

JD

Electronic LI

Electronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

250 Magnetic only 684--2500 JJ

300--400 Thermal magnetic LA

Magnetic 500--1000

LA

Magnetic 750--1600

Magnetic 1000--2000

Magnetic 1125--2250

Magnetic 1250--2500

Magnetic1500--3000

Magnetic 1750--3500

Magnetic 2000--4000

Electronic LI

LGElectronic LSI

Electronic LSIG

4RX

4S/4SX

4TX

4V

30--100

Magnetic, UL 1077

E (480 V max.)

Magnetic, UL 1077 with 12 V shunt trip

Magnetic, UL 1077 with 24 V shunt trip

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4RX

4S/4SX

4TX/4V

4UA

4M6226

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

30 Magnetic 9--325

HJ

50 Magnetic 84--546

100 Magnetic 180--1040

150 Magnetic 348--1690

175--250 Thermal magnetic

JD

Electronic LI

Electronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

250 Magnetic only 684--2500 JJ

300--400 Thermal magnetic LA

Magnetic 500--1000

LA

Magnetic 750--1600

Magnetic 1000--2000

Magnetic 1125--2250

Magnetic 1250--2500

Magnetic1500--3000

Magnetic 1750--3500

Magnetic 2000--4000

400--600

Electronic LI

LGElectronic LSI

Electronic LSIG

Electronic LSI

PG

Electronic LSIG

700--800 Thermal magnetic MG

4UA

4M6226

1000--1200

Thermal magnetic

PGElectronic LSI

Electronic LSIG

Thermal Magnetic

PJElectronic LSI

Electronic LSIG

G6-88 7/17n Page 4

100% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4D/4E

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

4P/4PX

4Q/4QX

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

175--250 Thermal magnetic JD

Electronic LI

JDElectronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

Electronic LI

LGElectronic LSI

Electronic LSIG

4RX

4S/4SX

4TX

4V

4UA

4M6226

15--150 Thermal magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

175--250 Thermal magnetic

JD

Electronic LI

Electronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

Electronic LI

LGElectronic LSI

Electronic LSIG

600--800 Electronic LSI

PG

Electronic LSIG

4UA

4M6226

1000--1200 Electronic LSI

PG

Electronic LSIG

Electronic LSI

PJ

Electronic LSIG

Interrupting Ratings Circuit Breaker Frame Size

240 Volt, kA

480 Volt, kA

600 Volt, kA

HD 25 18 14

HG 65 35 18

HJ 100 65 25

JD 25 18 14

JG 65 35 18

JJ 100 65 25

LA 42 30 22

LG

65 35 18MG

PG

PJ 100 65 25

PL 125 100 25

Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range

E (480 V max.) 30--100

Up to two wire terminals fitting 10-32 or 1/4-20 stud

H 15--150 One #14 to 3/0

J 175 One 1/0 to 4/0

200--250 One 3/0 to 350 kcmil

LA 300--400

One #1 to 600 kcmil or Two #1 to 250 kcmil

LG 400--600 Two 2/0 to 500 kcmil AL/CU M 700-800 Three 3/0 to 500 kcmil

P 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil

Mechanical Load Lugs Included with H, J, and LG LSIG Neutrals H 60--150 One #14 to 3/0 AL/CU J 250 One 3/0 to 350 kcmil AL/CU LG 400--600 Two 4/0 to 500 kcmil AL/CU

G6-88 7/17n Page 5

15--300 kW Line Circuit Breaker Applications

Single Circuit Breaker Installations A generator set with a single circuit breaker installed typically feeds a single transfer switch and then a distribution panel.

This allows protection of the entire system.

To Remaining Building Loads

To Priority Load(s)

Line C.B.

Single line circuit breaker configuration where circuit breaker can trip causing all power to building loads including priority load to be disrupted.

ATS

Distribution Panel

Distribution Panel

Multiple Circuit Breaker Installations A generator set with dual circuit breakers installed is used to separate critical loads. Typically, one circuit breaker will feed a main transfer switch with noncritical loads and the other circuit breaker will feed a second transfer switch that feeds critical or priority loads. Multiple circuit breakers allow circuit protection for special applications.

To Remaining Building Loads

To Priority Load(s)

First Line C.B.

Second Line C.B.

Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s).

ATS ATS

Distribution Panel

Distribution Panel

Circuit Breaker Combinations

Alternator Model

First C. B.

Frame

Second C. B.

Frame

Third C. B.

Frame Trip Type

ALL

except 4D/4E

H — —

All J — —

LA — —

LG — —

4D/4E H — — Standard or LSIG H H — No LSIG

4P/4PX

4Q/4QX

H

H or J

No LSIG J —

LA —

LG H, J or LG —

4RX

4S/4SX

4TX

4V

M — — All P — — All

H or J H or J —

No LSIG

LA

H, J, or

LA —

LG

H, J, LA,

or LG —M

P H or J H or J H or J

4UA

4M6226

M or P — — All H or J H or J —

All

LA H, J, or

LA

LG

H, J, LA,

or LG —

M or P

H, J, LA,

or LG —

P P —

No LSIG

H or J H or J H or J

LA

H or J H or J

LA

H, J, or

LA

LG

H or J H or J

LA

H, J, or

LA

LG

H, J, LA,

or LG

M or P

H or J H or J

LA

H, J, or

LA

LG

H, J, or

LG

G6-88 7/17n Page 6

350--2250 kW Line Circuit Breaker Specifications (All 350--2250 kW generator sets except KD models; see pages 8 and 9 for KD model generator sets)

80% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4M/ 5M/ 7M

15--150 Thermal Magnetic HD

60--150

Electronic LI

HDElectronic LSI Electronic LSIG

175--250 Thermal Magnetic

JD

Electronic LI Electronic LSI Electronic LSIG

60--150

Electronic LI

HGElectronic LSI Electronic LSIG

Electronic LI

JGElectronic LSI Electronic LSIG

30 9--325 A. Mag. Trip

HJ

50 84--546 A. Mag. Trip 100 180--1040 A. Mag. Trip 150 348--1690 A. Mag. Trip 250 684--2500 A. Mag. Trip JJ

300--400 Thermal Magnetic

LA

500--1000 A. Mag. Trip 750--1600 A. Mag. Trip 1000--2000 A. Mag. Trip 1125--2250 A. Mag. Trip 1250--2500 A. Mag. Trip 1500--3000 A. Mag. Trip 1750--3500 A. Mag. Trip 2000--4000 A. Mag. Trip

400--600

Electronic LI

LGElectronic LSI Electronic LSIG

700--800 Thermal Magnetic MG 1000--1200 Thermal Magnetic

PG

800--1200

Electronic LSI Electronic LSIG

Thermal Magnetic

PJElectronic LSI Electronic LSIG

1600--2500

Thermal Magnetic

RJElectronic LSI Electronic LSIG

100% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4M/ 5M/ 7M

15--150 Thermal Magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

175--250 Thermal Magnetic

JD

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

Electronic LI

LGElectronic LSI

Electronic LSIG

600--1200 Electronic LSI

PG

Electronic LSIG

Electronic LSI

PJ

Electronic LSIG

1600--2500 Electronic LSI

RJ

Electronic LSIG

Electronic LSI

NW

Electronic LSIG

Load Bus Rating

Gen. Set kW Alt. Model Rating, Amperes Type

350--2250 kW 4M/ 5M/ 7M

3000 Load Bus

Interrupting Ratings Circuit Breaker Frame Size

240 Volt, kA

480 Volt, kA

600 Volt, kA

HD 25 18 14

HG 65 35 18

HJ 100 65 25

JD 25 18 14

JG 65 35 18

JJ 100 65 25

LA 42 30 22

LG

65 35 18MG

PG

PJ

100 65 25

RJ

NW 100 100 85

G6-88 7/17n Page 7

350--2250 kW Line Circuit Breaker Specifications (All 350--2250 kW generator sets except KD models; see pages 8 and 9 for KD model generator sets)

Breaker Positions

JUNCTION BOX

NOTE: Breaker and load bus phasing on right positions is A--B--Cand on left positions is C--B--A.

NOTE: H, HG, J, JG, and LG-frames when selected with LSIG trip require twomounting spaces (one space for the breaker andone space for theLSIG neutral). Thesecombinations arenot reflected in theMultipleCircuitBreaker Combinations table on this page.

NOTE: H/J in the tables on this page refer to frame sizes H, HG, HJ, J, JG, and JJ.

Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range

H 15--150 One #14 to 3/0

J 175 One 1/0 to 4/0

200--250 One 3/0 to 350 kcmil

LA 300--400

One #1 to 600 kcmil or Two #1 to 250 kcmil

LG 400--600 Two 2/0 to 500 kcmil M 700-800 Three 3/0 to 500 kcmil

PG

600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil

PJ 1200 Four 3/0 to 500 kcmil

RJ 1600--2500

Eight 1/0 to 750 kcmil or

(16) 1/0 to 300 kcmil

NW 3000

Eight 1/0 to 750 kcmil or

(16) 1/0 to 300 kcmil

Multiple Circuit Breaker Combinations

Alternator Model

Positions 1 or 5 2 or 6 3 or 7 4 or 8

4M/ 5M/ 7M

H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J

LA

LA H/J

LA LA

LA H/J H/J

LA LA H/J

LA LA LA

LA H/J H/J H/J

LA LA H/J H/J

LA LA LA H/J

LA LA LA LA

LG

LG H/J

LG LA

LG LG

LG H/J H/J

LG LA H/J

LG LA LA

LG LG H/J

LG LG LA

LG LG LG

LG H/J H/J H/J

LG LA H/J H/J

LG LA LA H/J

LG LA LA LA

LG LG H/J H/J

LG LG LA H/J

LG LG LA LA

LG LG LG H/J

LG LG LG LA

LG LG LG LG [

M/P M/P H/J

M/P LA

M/P LG

M/P M/P ] M/P H/J H/J

M/P LA H/J

M/P LA LA

M/P LG H/J

M/P LG LA

M/P LG LG [

RJ w NW *w

NONE OR LOAD BUS KIT w

* Frame size NW is not available with 1219 mm (48 in.) junction box.

[ Frame size LG is not available in position 4 with 1219 mm (48 in.)

junction box.

] Frame sizes M/P are not available in position 3 or 4 with 1219 mm (48 in.) junction box.

w RJ breakers, NW breakers, and the load bus kit occupy all four positions on a side.

G6-88 7/17n Page 8

800--2500 kW KD Model Line Circuit Breaker Specifications

80% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

KH

15--150 Thermal Magnetic

HD

60--150

Electronic LI Electronic LSI Electronic LSIG

60--150

Electronic LI

HGElectronic LSI Electronic LSIG

30 9--325 A. Mag. Trip

HJ

50 84--546 A. Mag. Trip 100 180--1040 A. Mag. Trip 150 348--1690 A. Mag. Trip

175--250 Thermal Magnetic

JD

Electronic LI Electronic LSI Electronic LSIG

Electronic LI

JGElectronic LSI Electronic LSIG

250 684--2500 A. Mag. Trip JJ 400 2000-4800 A Mag. Trip

LG

600 3000--7200 A Mag. Trip

400--600

Electronic LI Electronic LSI Electronic LSIG

700--800 Thermal Magnetic MG 1000--1200 Thermal Magnetic

PG

800--1200

Electronic LSI Electronic LSIG

Thermal Magnetic

PJElectronic LSI Electronic LSIG

1600--2500

Thermal Magnetic

RJElectronic LSI Electronic LSIG

100% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

KH

15--150 Thermal Magnetic

HD

60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

175--250 Thermal Magnetic

JD

Electronic LI

Electronic LSI

Electronic LSIG

Electronic LI

JGElectronic LSI

Electronic LSIG

Electronic LI

LGElectronic LSI

Electronic LSIG

600--1200 Electronic LSI

PG

Electronic LSIG

Electronic LSI

PJ

Electronic LSIG

1600--2500 Electronic LSI

RJ

Electronic LSIG

Electronic LSI

NW

Electronic LSIG

Load Bus Rating Gen. Set Model

Alt.

Model

Rating, Amperes Type

KD800--

KD2500 KH 3000 Load Bus

Interrupting Ratings Circuit Breaker Frame Size

240 Volt, kA

480 Volt, kA

600 Volt, kA

HD 25 18 14

HG 65 35 18

HJ 100 65 25

JD 25 18 14

JG 65 35 18

JJ 100 65 25

LG

65 35 18MG

PG

PJ

100 65 25

RJ

NW 100 100 85

G6-88 7/17n Page 9

800--2500 kW KD Model Line Circuit Breaker Specifications Breaker Positions

POWER BOX LEFT

POWER BOX RIGHT

ALTERNATOR

LEFT POSITIONS

RIGHT POSITIONS

NOTE: Breaker and load bus phasing on right positions is A--B--Cand on left positions is C--B--A.

NOTE: H, HG, J, JG, and LG-frames when selected with LSIG trip require twomounting spaces (one space for the breaker andone space for theLSIG neutral). Thesecombinations arenot reflected in theMultipleCircuitBreaker Combinations table on this page.

NOTE: H/J in the tables on this page refer to frame sizes H, HG, HJ, J, JG, and JJ.

Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range

H 15--150 One #14 to 3/0

J 175 One 1/0 to 4/0

200--250 One 3/0 to 350 kcmil LG 400--600 Two 2/0 to 500 kcmil M 700-800 Three 3/0 to 500 kcmil

P 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil

R 1600--2500 Eight 1/0 to 750 kcmil or

(16) 1/0 to 300 kcmil

NW 3000

(10) 1/0 to 750 kcmil or

(20) 1/0 to 300 kcmil

Multiple Circuit Breaker Combinations

Alternator Model

Positions

1 or 5 2 or 6 3 or 7 4 or 8

KH

H/J

H/J H/J

H/J H/J H/J

H/J H/J H/J H/J

LG

LG H/J

LG LG

LG H/J H/J

LG LG H/J

LG LG LG

LG H/J H/J H/J

LG LG H/J H/J

LG LG LG H/J

LG LG LG LG

M/P *

M/P * H/J

M/P * LG

M/P * M/P/PJ *

M/P * H/J H/J

M/P * LG H/J

M/P * LG LG

RJ w

NW w

NONE OR LOAD BUS KIT w

* M and P breakers occupy two positions each.

w RJ breakers, NW breakers, and the load bus kit occupy all four positions on a side.

G6-88 7/17n Page 10

Enclosed Circuit Breakers The following loose circuit breakers are available in NEMA 1 or NEMA 3R enclosures for remote mounting.

80% Rating Circuit Breakers

Ampere Range Trip Type

C. B.

Frame Size

15--150 Thermal Magnetic HD

60--150 Electronic LI

HD

Electronic LSI

175--250 Thermal Magnetic

JD

Electronic LI Electronic LSI

60--150 Electronic LI

HG

Electronic LSI

Electronic LI

JG

Electronic LSI

30 9--325 A. Mag. Trip

HJ

50 84--546 A. Mag. Trip 100 180--1040 A. Mag. Trip 150 348--1690 A. Mag. Trip 250 684--2500 A. Mag. Trip JJ

300--400 Thermal Magnetic

LA

500--1000 A. Mag. Trip 750--1600 A. Mag. Trip 1000--2000 A. Mag. Trip 1125--2250 A. Mag. Trip 1250--2500 A. Mag. Trip 1500--3000 A. Mag. Trip 1750--3500 A. Mag. Trip 2000--4000 A. Mag. Trip

400--600 Electronic LI

LG

Electronic LSI

700--800 Thermal Magnetic MG 1000--1200 Thermal Magnetic

PG

800--1200 Electronic LSI

Thermal Magnetic

PJ

Electronic LSI

100% Rating Circuit Breakers

Ampere Range Trip Type

C. B.

Frame Size

15--150 Thermal Magnetic

HD

60--150

Electronic LI

Electronic LSI

175--250 Thermal Magnetic

JD

Electronic LI

Electronic LSI

60--150 Electronic LI

HG

Electronic LSI

Electronic LI

JG

Electronic LSI

Electronic LI

LG

Electronic LSI

600--800 Electronic LSI

PG

Electronic LSIG

Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range

H 15--150 One #14 to 3/0

J 175 One #4 to 4/0

200--250 One 3/0 to 350 kcmil

LA 300

One #1 to 600 kcmil Two #1 to 250 kcmil

LG

250 One #2 to 500 kcmil

400--600 Two 2/0 to 500 kcmil M 300-800 Three 3/0 to 500 kcmil

P 250-800 Three 3/0…