Attachment 3 Inspection Service Checklist.pdf

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Cl.iSTOM�R: ____________ _ Service Frequency: ( ) Quarterly ( ) Semi-annual ( ) Annual

SM li'-..'1'f.:CTIO;\: CII.ECh..'LIST l)All::_/_I_ l�\tS).l l)ult'_I_/_ Lut S.\•1 Hours

E11gi11rNo. ____ .l)•pv _____ MO<.lt'l. _____ s,;.: _______ 11u11r�kttr ___ _ li'�A���t

AR

GE

JCI.E..\,,�!i'.:�r:.;�BATT AGE--,-----

JBATTERYLOAO'TEST VO..TS( I ]TIME! JVO..TS[ I JTIME(

I CHECK BATTERY CHARGER TERMINAL. STRIP

J CHECK BA.TTERY CHARGER WIRE CONNECTOOS

J CHECK BATTERY CHARGER TRANSFORMER FOR OVERHEATING

CHECK ANO TIGHTEN ALL HOSE CLAM?$, CHECK HOSE CX)N[)JTI�

CHECK All ELECTRICAL cctJNECT10NS, WIRES, ETC ON ENGINE . .

CHECK FUEL LINES ANO CONNECTICNS

CHECK GOVERNCfi, ACTUATOR LINKAGES CHECK ENGINE. GENERATOR, FRAME, RAOtATOR FCR LOOSE BOLTS. MO.INT$

I

CHECK BELT �OITION AND TENSION, ADJUST IF NECESSARY

CHECK O<L LEVEL: [OK] !LOW __J, CHANGE O<L [ J, CHANGE FIL TER(S) [ ], O<L SAMPLE TAKEN [

CHECK COOLANT LEVEL: (OK] [LOW _ _ _J STRENGTH I· ], F'H I I .

CHANGE ccot..ANT FILTER, A00 PROPER UNITS ADDITIVE (Pl-f)

�:!!!=}f��i��S). 1N=r /J���� '?ARTICLES, Ei6�CTED 1 CHECKRAOIATCR INSIDE ( I, OUTSIDE( lCLEAN, El.OWOUTFINS

CHECK ENGINE HEATER, RECOODVYOR:Kfl/G TEMPERATURE IN OUT .

CHECK WATER PUMP· BEARING TO..ERANCE ( L LEAKAGE [ ----

CHECK FCR FWIO LEAKS

CHECK IGNITIOO SYSTEM ootOITION . WIRES (

CHECK IGN1TI� SYSTEM OQI\OJTION· POINTS (

LUBE FAN HJBAtO ALL POINTS THAT APPLY OECK GOVERNOR Oil COJDfTIOr'II ANO LEVEL

L PI.UGSf

)TIMING( ]ROTOR(

1'"

)CA?(

g�� �����t����,�--l"SUPPORst HO T

"T"'S.,.[ --� I, COt«-JECTIONS I CHECK TURBOCHARGER($) RIGHT SIDE ?LAY f ]ENO ?LAY· I ] ROTATION(

LEFT. SIDE PLAY [ I 8'0 Pl.AV. [ I ROTATION I g��.i������

I MAXAM?SI !��i:,._TSf I

I

CHECK LOJVER OPERATION, AIR FLON

I g�� �NCT �RE°bDtrs

T �s��

T�f 7:1�· ETf 11ter, ·· .. .......... iN:LourtET·[···

S'TETHOGCOf'E AL 'TERNATOR BEARINGS

STETHOSCCFE WATER PUMP EEARINGS .

IN.] ..

STETHOSCCFE ROCKERS, TAPPETS, LONER END, P\STONS, ETC . .

STETHOGCOf'E TUR90CHARGER(S) RIGHT I ), LEFT f CHECK Ar,.() RECORD I-IOT COOL.ANT TEMPERATURE ( F] .

WIPE O:::WN ENGINE WITH sa.VENT IF DIRTY� 81..0/II OUST OFF

I START PCISITICN SWITCH IS IN REMOTE (AUTO) POSITION., EXCITER CB IS ON ..

NOTES ANO RECOMMENDATIONS:

2. ________________________________ _

3. ________________________________ _

4. ________________________________ _

5. ________________________________ _

6. ________________________________ _

7. ________________________________ _

8. ________________________________ _

9. ________________________________ _

SMINSPECTIONPERFORMEOBY ___________ _

LOAD BANK TEST

����!:R; _____________ _

OATE: __ 1 __ / __

��---------------- ST __ _ ZJP __ _ _

ENGINE/ GENERATOR DATA;

Make ___________ _ KW rating ______ _ Model __________ _ Voltage ___ Pl'lase __ _ �N ___________ _ Governor ______ _ Fuel _ _ _ _ _ _ _ _ _ _ _ _

Jobsle Attitude ________ _ Ambient Tempo,ature _____ _

AUTHORIZED TO RUN ON LOAD BY: _ _ _ _ _ __ TIME( )

1. f ] DISABlE ENGINE, DISCONNECT POWER, TRIP MLCB, PLACE ATS IN OFF OR MANUAL

2 . ( ] REMOVE CONNECTION PANEL COVER ON GENERATOR

3. f ] REMOVE POWER LEADS FROM MLCB ON ATS FEED SIDE, MARK FOR PROPER REINSTALLATION

4. ( ] SECURE LOAD BANK LEADS IN MLCB

5. f ] DOUBLE CHECK TO ENSURE THAT LOAD BANK VOLTAGE CONNECTION IS SAME AS GENERATOR

6. ( ] CHECK LOAD BANK FAN FOR PROPER VOLTAGE ANO CONNECTION

7 . f ] CHECK ENGINE O<L LEVEL( ] ANO COOLANT LEVEL ( ]

8. ( ] START ENGINE/GENERATOR, PLACE MLCB IN "ON" POSITION

WITH ENGINE/GENERATOR RUNNING ANO STABILIZED CHECK THE FOLLOWING:

OILPRESSURE ____ DCAM?S AC VOLTS ____ ,,C FREQUENCY

TEST IN _ ___ MINUTE INCREMENTS

LOAD TEST STARTING AT __ :__j ] AM. ( I PM TOTAL TEST DURATION: __ HRS

TIME AB PHASE BC PHASE AC ?HASE CALC. FREQ. O<L WATER DC DC FUEL

VIA VIA VIA KW PRESS TEMP AMPS VOL TS PRESS.

__J_ __J_

I I=

__J_ __J_

I

__J_ _ _J_ __J_

I

__j_ __J_

__J_ __J _ __J _ __J _

I I-

I ,- _f _ _ / _ __J _ __J _ __J _ __J_ __J ___ ,_

__J _ __J _ __J _ __J _ __J _ __J _

I I

I I ,= __J_

__J _ __ J _

NOTES AND RECOMMENDATIONS:

_hz -' _hz -' hz -· =hz -• _hz _hz

_hz -' hz - # -

_hz -· _hz _hz

_hz -· hz ' hz

_hz _hz

TESTED BY: ___________ _

cu�10�1 r.R; ----,--,-:=-,--,-....,.,c-=--,-----,-.,...,-,-servlCe Frequency: ( ) Quar1erty ( ) Semi-annual ( ) AMual

C.1-:i�l:H.ATOR S\l l�SPECT10.'1C11£Ch.."Ll�"T llJ.\T►:_t_l_ l,a�S�tlbl('_/_/_

C•n1muorTrPf' _______ Model, _________ SIN _________ _

I INSPECT AU. WIRING CONDITICH, ENSURE TIGHT CXJNNECTIONS

I BlON WT WINDINGS WITH ORY� I C><ECK CONC>TION Cl' BRUSHES ANO SLIP RINGS I VlSUALLV INSPECT EXCITER A1-0 GEtERATCR PARTS ) INSURE CLEAN ANO ORY E\.ECTRCNIC CONTRo.. PANEL.

I INSPECT CONTRCt. RELAYS, COIT ACTS FOR OiAR OR DAMAGE

I OECK TERMINAL STRIPS F� LOOSE CONNECTIOOS ..

I OECK ElECTRCNtC CARDS FOO �ROSION 00 BAO CONNECTCRS . .

f lNS\JRE THAT CRIMI' CQlolECTCRS ARE SECURELY TIGHT

I STETHOSCOPE· USTEN TO GENERATOR BEARING

0£0< NFPA ALARMS AND CONTRO..S Remote Alarm

OVERS?EEO SHUT 00/iN, SET AT I ] RPM, HZ I ] TEM?ERATUREend/orLOWCOOLANTLEVEL SHUTOOMJ I I LON OIL PRESSURE St,.lJTOONN .. . . ... .. . . . . . I ]

OVERCRANK SHUT[)(J{,/N .. .. . .. ... ... . . .. . ........ ......... . 1 ]

RPM SENSORL()SS.. ••-•······••-•······· ...... .. ....•...••....... ( ]

HI-LONBATTERYandlorQ-lARGERFAJLURE ( ]

OVERJUIOER VO..TAGE SHUTDOWN I I

EMERGENCY STOP . . . I I

PRE LONOILAL..AAM .. . .•... ( ]

PRE HIGH COCl.ANT TEMP ALARM .. . . . ................. [ I LON El.OCK TEMP .. .. ........ ........ I I

LON FUEL ALARM I I

HIGH FUEL AL.ARM ......• I l TANK LEAKIRU?TURE ALARM f ]

NOT IN AUTO ALARM I I

STAR'TER AMPORAWOURll'IGOVERCRANK f I

GEN ?OWER ... I I

LINEPONER .. I I

OTHER( _______ _ ).

OTHER ( ________ )

I OECK NO LOAD VOL TS [ Al Bl[ CJ. Freq _ _ HZ, L lo L __ Vols

)<:>£CK VOLTAGE REGULATCR,CJ>LIBRA'TE IF NECESSARY.

I U.EAN EXTERICR a= GENERATOO ..

I ST ART POSITION SWITCH IS IN REMO'TE (AUTO) POSITICN, EXCl'TER C8 IS ON 1 GENERATOR MAIN llr-E CIRCUIT BREAKER JS IN ON POSfTICN

Qr, MATEltlAL '"" I AOD'L U.&CHl HOUIIIS

I I

I I I

YEHICLE I AOO'l TIIIAYH. MILEAGE I I I

SCH IOU LID MMtTlNANCI

LOAD BAHK

•sc. su""Lln

$Hll'P'IN(i..MANDLINO

SM NSPECTl()N P£RFOftME0 8Y llATE llATE

TkJ.\.NS.�f;R .swrTCI I

S.\l l1\'.SPC.t7·10:-,1 Cl l'tXKU�rr CIJSTO�i(R! ____________ _ Sorvico Frequency: ( ) au artcrty ( ) Semi-annual ( } AMual

OATE I I

LutS�t [bit! I , -

A.T.S.No. _____ 1)·pt- ______ �lodf'I. ________ SIN _______ _

)AUTHORIZED TORUNON LOAOBY ________ TIME[ )DATE( I I )

] CHECK ALL CONTRO.. � FEEDER TERMINATIONS FCR LOOSE CONNECTICNS

) CHECK All BUSS BARS AND AC LOAD CONNECTIONS FOR LCOSE COINECTIONS NO I-EAT DISCXX.CRATio.J ..

) CHECK ARC 0-tUTES FOR MET AL OEPOSfTS, INSURE CHUTES ARE MACT

) CHECK TER MINAL STRIPS FOR LOOSE COONECTICNS AND HEAT OISCOLCRATION .

) ENSURE THAT CRIMPCONNECTtONS ARE �ELY TIGHT

) INSPECT ALL SENSING TRANSFORMERS FOR OVERHEATING ANO LCX)SE WIRES .

I CHECK E\.EC-moo1c CARO SLIOE•IN CONNECTCRS FCR CORROSION ANO LOOSE WIRES )INSPECT VOLTAGE SENSOR:SF� DAMAGEOCOMPOt>ENTS ..

JCHECKOURATIOOOFRELAYS;T O. START( J,T.D.TRANSFER( LTD NEUT( ] ..

TD RETRANSFER ( LT O STOP [ J. MINIMUM RUN [

) INPHASE TRANSFER SElECTEO? __ YES. __ NO

] INPHASE TRANSFER CAUBRATIOO CHECKEO? __ YES, __ NO .

] CHECK VTIUTY SENSOR SETTINGS, PICK uP f %], DROP OUT I %] )CHECK EMERGENCVSENSCR SETTINGS. PICt< UP [_%0fYOlt!lge, _% Of Freq!, OROPOJT(_%) ..

) CHECK EXERCIS'ER TIMER: SET TO RUN DAY ___ �TIME PM ll�OUT l�OAD ) CHECK EXERCISER TIMER: Battery (_Yet:) ancf. Triclde (huger 01.JpLJ. L__vct:)

) START GENERATOR, RUN ON LOAD

) CHECK START-UP ANO SI-IJTOCMIN SEOJENCING ANO TIME DELAYS

JCHECKMAINSWITCHC()NTACfVOI..TAGEOROP, UT1UTYVCLT$. I AJ [ BJ I C]rrNAC )CHECKMAINSWITCHCONTACTVOLTAGEDROP,EMERGENCVVOLTS. [ A) { BJ I C)mvAC ..

) CHECK All PAtEL LIGHTS ANO METERS TO ENS�E THEY ARE YVOR KING ffiCPERLY .

) VACUUM ANO a.EAN A T.S CABlNET IF t.ECESSARY ) CHECK SNITCH POSITlON NOTIFICATtOr\l AT Al.AAM PANEL )CHECK&RECOOOUTIUTYVOLTAGE ( A) ( BJ [ CJ Ltol __ . _ _ Vols ] CHECK & RECORD UTILITY AMFERAGE f Af f B] [ Ci ..

JLOAD AVALABLE@ ___ A.'1 __ __ (0AY0FWEEK) ___ KW ___ % EPSRATING

)CHECKAVAIL.ABLE LOAO.VOLTS[ A]I 8)( qFreq __ HZ.Llol_Volt& ..

] CHECK AVAILABLE LOAD AM?$ I Al Bl Ci ...

]LOAOAVALA8LE(/I ___ P.11 ---=- (OAYOFWEEK) ___ KW ___ 1'EPSRATING

)RUN GENERAT� Ur-<>ER AVAILABLE LOAOFCR ( MINJ ) START POSITI� IS IN AUTOMATtC (RE MOTE) POSITta-,1 ) ALL SWITo-te:S ANO BREAKERS IN A T S AND ON GENERATOR ARE IN POSfTION FOR EMERGENCY DUTY

NOTES ANO RECOMMENDATIONS:

2. ___ _____________________________ _

3. _____________________ ___________ _

5. ________________________________ _

6. ________________________________ _

7. ________________________________ _

8. ________________________________ _

9. ________________________________ _

10. ____ _ _ _ _ _ _ _ _ _ _ ____ _ _ _ _ _ _ _ _ _ _ _ _ _ __

$MINsPECTION PERFORMEO 8Y ____________ _