Attachment 3_Government supplied drawings.pdf
PDF 5 MB Posted
- Attached to
- Wilkinson Canal Pump Station Technical Services Federal contract opportunity
- Solicitation number
- W912P820B0063
About this file
This federal solicitation is seeking technical services for the Wilkinson Canal Pump Station. The U.S. Army Corps of Engineers Engineering District New Orleans will issue an Invitation for Bid for inspection, disassembly, repair, reconfiguration, reinstallation, and realignment of pump unit components for four pumps at the Wilkinson Canal Pump Station in Plaquemines Parish, Louisiana. The work will start with Pump Units #2 and #3 and finish with Pump Units #4 and #1. The estimated value of the contract is between $5,000,000 and $10,000,000. This is a 100% Small Business Set Aside for NAICS Code 811310. The anticipated bid opening is January 20, 2021 at 11:00am CST, with bids due no later than January 20, 2021 at 10:00am CST. Requests for information must be submitted by January 11, 2021. The resulting contract will be firm-fixed price.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| Bid Abstract_W912P820B0063.pdf | ||
| W912P820B0063__WCPS_AMD_0001.pdf | ||
| Attachment 1_Reference Specs.pdf | ||
| W912P820B0063_Wilkinson Canal Pump Station TECH Service.pdf.pdf | ||
| Attachment 2_As-built Drawings.pdf |
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Text version
MWI CORPORATION
Wilkinson Pump Station
Shop Drawings
Specification: 22 10 00.00, SD-02 Date: 8/16/13
Refer to the attached documents:
Pump Outline and Installation Drawing 13085-GA
Pump Cross Section Drawing AS0297
Formed Suction Intake Drawing FSI50-001
Anchor Bolt Drawing 18550
1/2" THICK x Ø2", 304 SS
JACKING BOLT DISK
SOLE PLATE
1"-14 x 6" JACKING BOLT
PLATED STEEL
FULLY THREADED.
THREADED INTO
SOLE PLATE
PUMP MOUNTING PLATE
1" ANCHOR BOLT
(SEE DWG 18550)
SOLE PLATE
NON-SHRINK GROUT
(BY OTHERS)
1 1/2 1 1/2
29 1/8 117 11/16 29 1/8
54 1/8
EL 0.0
FSI INLET
EL -9.5
EL -14.5
EL 11.5
SECTION A-A
DE'RAN M36A
GEAR DRIVE 42
EL 16.0
EL 12.0
EL 5.0
EL -9.5
EL 11.5
EL 0.0
PUMP ON -4.5
PUMP MIN -5.5
54 1/8
EL -14.5
BREAST WALL
130 1/2
BEARING RTD CONDUIT
(ROTATED FOR CLARITY)
MWI NC60
VERTICAL PUMP
BOWL BYPASS DRAIN
TYPICAL INLET OF FSI.
INLET HAS BEEN EXTENDED
TO FACE OF BREAST WALL.
FORMED SUCTION INTAKE (FSI)
TYPE 10, BASED ON 50.3" D
24 51 84
THRUST LUGS SEE DETAIL
(1 3/8" THRUST RODS BY OTHERS)
39 78
58 1 GAP
66" ID DISCHARGE
PIPE (BY OTHERS)
30" MANHOLE
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
A
B C D E F G HA
HGFEB C D
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
WILKINSON PUMP STATION
GENERAL ARRANGEMENT
13085
13085-GA
MAO 08/22/2013
08/22/2013- 1 2
N/A
SECTION @ ANCHOR BOLT
SECTION @ JACKING BOLT
FRONT ELEVATION OF BREAST WALL
WEIGHTS:
PUMP 30,955 LBS
SOLE PLATE 1,337 LBS
FSI 16,718 LBS
GEAR DRIVE 5,500 LBS
132*
46 1/2 85 1/2*
3 66
(OPENING)
(OPENING)
(OPENING)
(OPENING)
46 1/2
OIL RESERVOIR
A B
BA
BEARING RTD
JUNCTION BOX
B A AB
AB B A
B A A
B
*NOTE: THESE DIMENSIONS DIVIATE
FROM PROJECT PLANS BY 1/2"
66 15/16
32 7/8
9 3/8
10 15/16
13 3/4
67 1/2
THRUST LUG
(SEE DETAIL)
45°
STIFFENER BARS
THRUST LUG DETAIL
BEARING RTD
CONDUIT
(ROTATED
FOR CLARITY)
BOWL BYPASS
DRAIN TO FSI
6 1/8
Ø1 1/2
5/8" PLATE
2 1/2
1 5/8
279 1/8
(8) Ø1 1/4" THRU
MOUNTING PLATE
& SOLE PLATE
(FOR ANCHOR BOLT)
(8) Ø1 1/4" THRU
MOUNTING PLATE,
1"-14 TAPPED HOLE
THRU SOLE PLATE
(FOR JACKING BOLT)
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
EDCBA
F
FEDCA B
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
WILKINSON PUMP STATION
GENERAL ARRANGEMENT
13085
13085-GA
MAO 08/22/2013
08/22/2013- 2 2
N/A
SEE DETAIL "B"
SEE DETAIL "A"
SEE DETAIL "C"
078/344
ROTATED
FOR CLARITY
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
EDCBA
F
FEDCA B
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
WILKINSON PUMP STATION NWC60
VERTICAL PUMP
ASSEMBLY
13085
AS0297-SUB
MAO 08/16/2013
08/16/2013- 1 2
16,718
WEIGHT
515 CONDUIT, RTD GALVANIZED STEEL 1
512 RTD, PACKING BOX 1
511 RTD, PUMP SHAFT 1
510 RTD, DIFFUSER 1
503 JUNCTION BOX, RTD 1
408 DRAIN, BYPASS GALVANIZED STEEL 1
403 OIL RESERVOIR 1
333 O-RING, FSI BUNA 1
331 O-RING, IMPELLER BOWL BUNA 1
330 O-RING, IMPELLER BOWL / DIFFUSER BOWL BUNA 1
329 O-RING, BOWL/ COLUMN BUNA 1
328 O-RING, COLUMN BUNA 1
327 O-RING, HOOD BUNA 1
323 O-RING, PACKING BOX BUNA 1
321 O-RING, TUBE JOINT BUNA 2
313 SEAL, PACKING BOX NEOPRENE / PTFE 1
276 SPIDER, COLUMN A36 STEEL 1
243 BEARING, PACKING BOX 932 BRONZE 1
237 BEARING, PUMP SHAFT 932 BRONZE 1
235 BEARING, THROTTLE 932 BRONZE 1
234 BEARING, DIFFUSER 932 BRONZE 1
222 HOUSING, DIFFUSER BEARING CLASS 30 CAST IRON 1
211 PACKING BOX STEEL 1
204 TUBE, SHAFT ENCLOSING, UPPER STEEL 1
202 TUBE, SHAFT ENCLOSING, LOWER STEEL 1
185 KEY, GIB STEEL 1
183 KEY, COUPLING, LOWER 304 SS 1
182 KEY, COUPLING, UPPER 304 SS 1
176 KEY, PUMP SHAFT 304 SS 2
175 KEY, IMPELLER 304 SS 1
167 SLEEVE, PACKING BOX 304 SS 1
165 SLEEVE, PUMP SHAFT 304 SS 1
163 SLEEVE, DIFFUSER BOWL 304 SS 1
154 SPLIT RING, LOWER 304 SS 1
153 SPLIT RING, UPPER 304 SS 1
147 COLLAR, THRUST 304 SS 1
140 COUPLING, SHAFT, STRAIGHT 304 SS 1
139 COUPLING HALF, LOWER 304 SS 1
138 COUPLING HALF, UPPER 304 SS 1
130 SPINNER, IMPELLER CF8 (304) SS 1
123 NUT, THRUST STEEL 1
122 NUT, IMPELLER 304 SS 1
115 IMPELLER CF8 (304) SS 1
108 SHAFT, PUMP, UPPER 410 SS 1
106 SHAFT, PUMP, LOWER 410 SS 1
104 SHAFT, HEAD 1045 STEEL 1
044 SOLE PLATE A36 STEEL 1
040 PLATE, MOUNTING A36 STEEL 1
036 STIFFENER A36 STEEL 1
031 HOOD / PEDESTAL A36 STEEL 1
030 ELBOW, DISCHARGE A36 STEEL 1
019 COLUMN A36 STEEL 1
009 BOWL, DIFFUSER CLASS 30 CAST IRON 1
008 BOWL, IMPELLER, LOWER CLASS 30 CAST IRON 1
007 BOWL, IMPELLER, UPPER CLASS 30 CAST IRON 1
004 INTAKE, FORMED SUCTION A36 STEEL / 304 SS 1
DESCRIPTION MATERIAL / MODEL MWI PART #
DRAWING # QTY.
BILL OF MATERIALS
118-8 (304) SS / BRONZE NUTSHARDWARE600
1A36 STEELCOVER, MANHOLE078
1GASKET, MANHOLE344 NEOPRENE
4NEOPRENE / PTFESEAL, DIFFUSER310
ITEM #
138/153/182
139/154/183
DETAIL "A"
DETAIL "B"
DETAIL "C"
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
EDCBA
F
FEDCA B
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
WILKINSON PUMP STATION NWC60
VERTICAL PUMP
ASSEMBLY
13085
AS0297-SUB
MAO 08/16/2013
08/16/2013- 2 2
ITEM # DESCRIPTION MATERIAL /
MODEL
MWI PART #
DRAWING # QTY.
BILL OF MATERIALS
6 HEX NUT, 1"-8 BRONZE BB13903 1
5 FLAT WASHER, 1" 18-8 SS BB22560 1
4 HEX NUT, 1"-8 18-8 SS BB13904 1
3 THREADED ROD, 1"-8 18-8 SS BB26829N 1
2 PIPE, 2" SCH 40 A53 PIPE AA03310 1
1 PLATE, 3/8", 3" OD x 1 1/8" ID ASTM A36 Steel X04600 1
DRAWN BY:
13085
JOB NO.:
DBA
DCBA
08/16/2013MAO .XXX
C
REV:
18550
DRAWING NO.:
SHEET:
0.8
MACHINED SURFACE
4. MARK PART NO. AT LOCATION SHOWN.
INSPECTIONS:
7 LBS
WEIGHT: THIRD-ANGLE PROJECTION
.XX
1/16
WILKINSON PUMP STATION
UNLESS OTHERWISE SPECIFIED
0.8 MAX ALL HOLES.
BOLT PATTERN TOLERANCE:
0.25
EQUAL SPACING VARIATION
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
BOXED DIMENSIONS
0.010
1" ANCHOR BOLT
.XXXX
APPROVED BY:
8/16/2013 OF MWI.
X.
NOTES:
0.03 MAX ALL HOLES.
PROJECT:
1.5 mm .X
DRILLED HOLES AND TAPPED HOLES.
WWW.MWICORP.COM
ARE APPLICABLE ONLY TO PRODUCTION
EQUAL SPACING VARIATION
DEERFIELD BEACH, FL 33441
FINISH: 32
33 NORTHWEST ELLER STREET
BOLT PATTERN TOLERANCE:
0.025 0.001
TOLERANCES ARE AS FOLLOWS:
FRACTIONAL
FINISH: 125
MACHINED SURFACE
3. REMOVE ALL BURRS/RAISED EDGES AROUND
CORNERS.
METRIC:
2. BREAK / DE-BURR ALL SHARP EDGES AND
DRAWINGS.
IMPERIAL:
.X 0.06 in.
.XX 0.03
.XXX
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
TITLE:
1/4
DO NOT WELD THE
NUT TO THREADED ROD
1/4
8"
7"
6 5/8"
3/8"
1"
15"
45°
STIFFENER BARS
THRUST LUG DETAIL
6 1/8
5/8" PLATE
2 1/2
1 5/8
BEARING RTD
CONDUIT
(ROTATED
FOR CLARITY)
279 1/8
28 1/4
1 3/4
61 3/8
BOWL BYPASS
DRAIN TO FSI 33 1/16
18 1/2
7 3/16
8 3/8
67 1/2
3 1/2
46 1/2
132*
85 1/2*
46 1/2
BEARING RTD
JUNCTION BOX
(OPENING)
(OPENING)
OIL RESERVOIR
(OPENING)
(OPENING)
*NOTE: THESE DIMENSIONS DIVIATE
FROM PROJECT PLANS BY 1/2"
B
CC
A E
ACC
A
E
E
E C BA
CC AC
A
C
BA
C
D
D
Ø3/4
E
E
- SEE SHEET 1
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
EDCBA
F
FEDCA B
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
WILKINSON PUMP STATION
GENERAL ARRANGEMENT
13085
13085-GA
MAO 08/22/2013
04/13/2015E 2 2
N/A
HOLE / HARDWARE SCHEDULE
LOCATION QTY HARDWARE
A
B
C
D
E
1" X 15" ANCHOR BOLT ASSY
(DWG 18555)
1" X 14" ANCHOR BOLT ASSY
(DWG 18595)
1"-14" X 6", FULLY THREADED
(PLATED STEEL)
1"-8 X 3 1/4" BOLT, LOCK WASHER,
FLAT WASHER (18-8 SS)
1"-8 X 2 1/4" BOLT, LOCK WASHER,
FLAT WASHER (18-8 SS)
1 1/4" THRU COVER PLATE
1"-8 TAP THRU SOLE PLATE
AND BASE PLATE TABS
1 1/4" THRU BASE PLATE
1"-8 TAP THRU SOLE PLATE
1 1/4" THRU BASE PLATE AND COVER
PLATE 1"-14 TAP THRU SOLE PLATE
1 1/4" THRU COVER PLATE AND
SOLE PLATE
1 1/4" THRU MOUNTING PLATE
AND SOLE PLATE
HOLES
EL 11.5'
EL 16.0
GEAR DRIVE
NOTE: THE ENGINE PTO SHAFT IS
2" LOWER THAN THE GEAR DRIVE SHAFT
TO PRODUCE AN OPERATING ANGLE
IN THE DRIVE SHAFT OF APPROX. 2°
EL 12.0'
STATION WALL
DRIVE SHAFT
TORSIONAL COUPLING
DIESEL ENGINE
EL 15.83'
102 27 1/4
1 1/2
72 1/2
(13)
PTO CLUTCH HANDLE
IN DISENGAGED POSITION
PTO CLUTCH HANDLE
IN ENGAGED POSITION
142 (ENGINE BASE)
40.6640.6610 40.66 10
13 1/4
B 5334
REV. ECR NO.
REVISIONS
INSPECTIONS:
WEIGHT: THIRD-ANGLE PROJECTION
NOTES:
1. NOTES 2, 3, INSPECTIONS AND TOLERANCES
ARE APPLICABLE ONLY TO PRODUCTION
DRAWINGS.
2. BREAK / DE-BURR ALL SHARP EDGES AND
CORNERS.
3. REMOVE ALL BURRS/RAISED EDGES AROUND
DRILLED HOLES AND TAPPED HOLES.
4. MARK PART NO. AT LOCATION SHOWN
A
B C D E F G HA
HGFEB C D
DRAWING NO.:
SHEET:
OF0.03 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 125
MACHINED SURFACE
FRACTIONAL ± 1/16
.XXXX ± 0.001
.XXX ± 0.010
.XX ± 0.03
.X ± 0.06 in.
IMPERIAL: APPROVED BY:JOB NO.:
PROJECT:
DRAWN BY:
0.8 MAX ALL HOLES.
EQUAL SPACING VARIATION
BOLT PATTERN TOLERANCE:
FINISH: 32
MACHINED SURFACE
.XXX ± 0.025
.XX ± 0.25
.X ± 0.8 X. ± 1.5 mm
METRIC:
TOLERANCES ARE AS FOLLOWS:
UNLESS OTHERWISE SPECIFIED
REV:
TITLE:
THIS PROPRIETARY DRAWING IS THE
INTELLECTUAL PROPERTY OF MWI
CORPORATION, A FLORIDA CORPORATION,
AND IT IS LOANED WITH THE EXPRESS
UNDERSTANDING THAT ALL RECIPIENTS
SHALL NOT DISCLOSE CONFIDENTIAL
INFORMATION CONTAINED WITHIN OR
CREATE COPIES OF ANY KIND FOR THIRD
PARTIES WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF MWI.
ADDITIONALLY THIS DRAWING SHALL BE
IMMEDIATELY RETURNED AT THE REQUEST
OF MWI.
33 NORTHWEST ELLER STREET
DEERFIELD BEACH, FL 33441
WWW.MWICORP.COM
NONE WILKINSON PUMP STATION
DRIVE LINE ARRANGEMENT
13085
18614
MAO 10/01/2014
10/01/2014B 1 2
N/A
NOTE:
GUARDS AROUND THE DRIVE LINE ARE BY OTHERS.
B2EDTHP3
Highlight
Features
| • | 4-20 ma, ± 10 V, tC & rtD Inputs |
| • | NeMa 4X, IP65 Front |
| • | shallow Depth Case 3.6" Behind Panel |
| • | universal Power supply 85-265 VaC |
| • | two relays Option with alternation & time Delays |
| • | 4-20 ma analog Output Option |
| • | 24 VDC @ 200 ma transmitter Power Option |
| • | rs-232, rs-485 serial Communication Options |
| • | Free Modbus® rtu & LabVIeW™ Driver |
| • | Free MeterView® software Download |
| • | sunlight readable Display |
Precision Digital corPoration www.predig.com trident series Process & temperature 1/8 DIN Panel Meters
TRIDENT
1.2" Display
0.56" Display scottl Line
Trident & Trident X2 Displays
Feature rICH & sIMPLe tO use The PD765 Trident digital panel meter is one of the most versatile digital panel meters on the market and will satisfy a wide variety of process applications. The Trident can be field programmed to accept process voltage (0-5V, 1-5V, etc) and current (4-20 mA) inputs, 100 Ohm RTDs, and the four most common thermocouples. It is housed in a shallow-depth, 1/8 DIN enclosure that features a NEMA 4X front panel and convenient mounting hardware. There are two power options for the Trident: 85 to 265 VAC or 12-36 VDC and it can provide 24 VDC to power the transmitter if needed.
Programming and setup can be performed with the four front panel pushbuttons, free MeterView software, or using the Copy function.
tWO DIsPLaY sIZes The display height on the standard Trident meter is 0.56" (14.2 mm) and on the Trident X2 the display height is an astounding 1.2" (30.5 mm). The Trident X2 can be read easily from distances of up to 30 feet! Both meters are available with all Trident features.
The intensity of the display on both versions of the Trident can be adjusted to compensate for various lighting conditions, including direct sunlight.
TRIDENT TRIDENT(Actual Size Digits)
0.56" (14.2 mm) Display 1.2" (30.5 mm) Display
VersatILe OPeratION Look to the Trident meter for the key features and options you want and don’t worry about getting bogged down in a confusing array of things you don’t need. The Trident’s Max/ Min function, 2 relays, 4-20 mA output, serial communication, and Modbus RTU options provide all the utility you need to handle all the common applications.
Maximum/Minimum To display the maximum and minimum readings since the last reset/power-up, use the Up arrow/Max button
Powerful relay Functionality All relay functions are set up from the front panel or from a PC running MeterView® or LabView™ software.
| • | Automatic reset only |
| • | Automatic or manual reset |
| • | Latching or non-latching relays |
| • | Pump alternation control |
| • | On and off time delays from 0 to 199 |
seconds
• Fail-safe operation is user selectable
Isolated 4-20 ma transmitter Output The Trident’s Isolated 4-20 mA output option converts the Trident into a transmitter with a digital display; perfect for temperature applications!
Pump alternation The Trident, in pump alternation mode, will automatically alternate two pumps:
Control Relay
Control Relay
Main Pump
ON
OFF
Backup Pump
ON
OFF
Level Transmitter
Relay #1 turns the main pump on at 6000 gallons and turns it off at 1000 gallons.
With the Pump Alternation feature activated, the next time the level reaches 6000 gallons, relay #2 transfers and starts the backup pump.
Control Relay
Control Relay
Main Pump
ON
OFF
Backup Pump
OFF
ON
Level Transmitter
UV Resistant Sunlight Readable Models
Front Panel NEMA 4X Rated www.predig.com2
OVerVIeW trident series Process & temperature 1/8 DIN Panel Meters serial Communication adapters & Converters A wide variety of serial communication adapters and converters are available for the Trident meter. A serial adapter and Precision Digital’s free MeterView software allows the Trident to be programmed from a computer and to connect to a PC for data acquisition.
Adapters are available for USB, RS-232, and RS-485 communications. Converters are available for isolated and non-isolated RS-232 to RS-422/485 and USB to
RS-422/485.
Programming From a PC with MeterView®
Precision Digital’s free MeterView® software allows all PD765 Trident setup parameters to be programmed from a PC and to save the configuration settings to a file for reporting or programming other meters. And since the serial adapter is an external device, one serial adapter can program an infinite number of meters!
Meter Copy The Copy function is used to copy (or clone) all the settings from one Trident meter to other Trident meters in less than 10 sec-onds. The Copy function is a standard fea-ture on all meters. The Copy feature does not require a serial communication adapter, it only requires the optional cable assembly (PDA7420), see the ordering information for complete details.
Modbus rtu Use the Trident’s Modbus RTU communications to connect the Trident to a PLC, SCADA system or other digital device. It is a standard feature on all Trident models.
easY setuP aND PrOGraMMING The Trident is easily setup and programmed using the simple four-button programming method. The meter can also be programmed using a PC and Precision Digital’s free MeterView software or “cloned” with the Copy function. There is only one switch on the entire meter, no jumpers, and no need to ever open the case.
Programming with Four Front Panel Buttons The Trident’s four front panel buttons keep the user in control of the programming process. To see how simple it is to program the Trident, check out the Virtual Meter at www.predig.com.
Data aCQuIsItION Digital panel meters make a great front end to a PC-based data acquisition system. They are easy to set up, can be used for a wide range of inputs, will power the transmitter, and best of all provide a local display of the process. Precision Digital has the perfect package with its Trident Digital Panel Meters, a wide selection of serial adapters and converters and free MeterView software. Data is displayed on the PC and written to a file that could then be imported into a spreadsheet or other application.
Data Logging up to 100 trident Meters
| • | Input | type |
| • | Decimal | point |
| • | Temp | units |
| • | Sensor | type |
| • | Scale | input | |
| • | No | cryptic | codes |
| • | Simple | to | use |
| • | Select | mode | ||
| • | Set/reset | points | ||
| • | Fail-safe | operation | ||
| • | On | & | off | delays |
| • | Password | ||
| • | Filter | & | bypass |
| • | Transmit | delay | |
| • | Function | type | |
| • | Cutoff | value |
Configure Input Meter scaling set relays/alarms advanced settings sample File Generated by MeterView®
PD765 Log File Name: C:\MV3logfile.htm Created: 1/7/2011 5:34:12 PM serial Port: Connection speed: Logging rate:
COM 1 2400 Baud 1 update every 10 seconds
Date & time tag Number address Display units relay 1 relay 2 1/7/2011 5:34:12 PM Tank 1 Level 06 17.70 Feet P1 On P2 Off
1/7/2011 5:34:12 PM Tank 2 Level 07 18.18 Feet P3 Off P4 Off
1/7/2011 5:34:12 PM Tank 3 Level 08 20.54 Feet P5 On P6 Off
1/7/2011 5:34:12 PM Tank 1 Temp 09 74 °F Off Off
1/7/2011 5:34:12 PM Tank 2 Temp 10 72 °F Off Off
1/7/2011 5:34:12 PM Tank 3 Temp 11 72 °F Off Off
1/7/2011 5:34:22 PM Tank 1 Level 06 17.58 Feet P1 On P2 Off
1/7/2011 5:34:22 PM Tank 2 Level 07 18.04 Feet P3 Off P4 Off
1/7/2011 5:34:22 PM Tank 3 Level 08 19.79 Feet P5 Off P6 Off
1/7/2011 5:34:22 PM Tank 1 Temp 09 74 °F Off Off
1/7/2011 5:34:22 PM Tank 2 Temp 10 72 °F Off Off
PDa8006 PDa7232 PDa7422 www.predig.com3
OVerVIeW
TRIDENT
3.61 (92)
2.50 (64)
4.68 (119)
1.76 (45)
0.59 (15)
3.2 (81)
2.45 (62)
3.6 (91)
Notes:
1. Panel cutout required: 1.772 x 3.622 (45 x 92) 2 Panel thickness: 0.040 – 0.250 (1.0 – 6.4)
3. Mounting brackets lock in place for easy mounting
PrOCess & teMPerature INPuts The Trident is factory calibrated to accept 4-20 mA, ±10 VDC, type J, K, T, or E thermocouples and 100 Ω platinum RTDs.
Process inputs can be scaled with or without applying an input for virtually any engineering units. Temperature inputs can be programmed to display in degrees Fahrenheit or Celsius and the type K thermocouple can display up to 2300 °F.
Current & Voltage Inputs Setting up the meter to accept a current or voltage input could not be easier. All setup is performed with the front panel buttons and there are no switches or jumpers to deal with.
Current Overload Protection To protect the instrument from unexpected current overload, the current input circuit contains a resettable fuse. The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.
thermocouple & rtD inputs Setting up the Trident to accept a thermo-couple or RTD input is simply a matter of setting a switch at the rear of the case and selecting the input type from the menu.
The meter accepts J, K, T, or E type ther-mocouples as well as two, three, or four-wire 100 Ω platinum RTDs.
NeMa 4 & 4X eNCLOsures Thermoplastic and stainless steel NEMA 4X, and painted steel NEMA 4 enclosures for up to 10 Trident meters are available.
Please visit our Enclosure Selection Utility at www.predig.com/esu for an easy way to find the right enclosure.
PDa2801 Plastic Low-Cost
PDa2302 Plastic Economical
PrOteX-MaX The Trident X2 can now go anywhere as the ProtEX-MAX! The same huge, bright display and features of the Trident X2 are provided in an approved ProtEX-MAX explosion proof enclosure. In addition, RS-485 serial communications for Modbus or MeterView software is standard. All ProtEX-MAX products also come with Safe-Touch® through glass buttons, for easy programming and operation in your hazardous area.
transmitter Powered by external supply transmitter Powered by Internal supply (optional)
QuICK INstaLLatION The Trident is housed in a shallow-depth case that is designed for easy installation and servicing. The extra large front bezel is rated Type 4X, IP65. The mounting brackets are locked in place to make it easy to mount the meter in the panel. Removable screw terminal connectors make for easy and convenient wiring.
Mounting Dimensions
PD8-765
Process & Temperature www.predig.com4
OVerVIeW trident series Process & temperature 1/8 DIN Panel Meters
General Display: Trident: 0.56" (14.2 mm);
Trident X2: 1.20" (30.5 mm) red LED, 4 digits (-1999 to 9999) Display Intensity: Eight user selectable levels Front Panel: NEMA 4X, IP65; panel gasket provided Programming Methods: Four front panel buttons, cloning with Copy feature, PC with MeterView or LabVIEW software, and Modbus registers. Certified LabVIEW driver available.
Noise Filter: Programmable 2 to 199 (0 will disable filter) Display update rate: Process/RTD: 3.7-5/ sec; TC: 1.8-2.5/sec Overrange: Display flashes 9999 underrange: Display flashes -1999 recalibration: All inputs are calibrated at the factory; recalibration is recommended at least every 12 months.
Max/Min Display: Stored until reset by user or meter is turned off.
Password: Restricts modification of programmed settings.
Non-Volatile Memory: Settings stored for a minimum of 10 years.
Power Options: 85-265 VAC, 50/60 Hz;
90-265 VDC, 20 W max or 12-36 VDC; 12-24 VAC, 6 W max.
required Fuse: UL Recognized, 5 A max, slow-blow; up to 6 meters may share one fuse.
Normal Mode rejection: 64 dB at 50/60 Hz Isolation: 4 kV input/output-to-power line;
500 V input-to-output or output-to-24 VDC supplies Operating temperature: 0 to 65°C storage temperature: -40 to 85°C relative Humidity: 0 to 90% non-condensing Connections: Power & Signal: removable screw terminal blocks accept 12 to 22 AWG.
Serial: RJ11 header, standard on all meters.
enclosure: 1/8 DIN, high impact plastic, 94V-0, color; gray Weight: 9.5 oz (269 g) (including options) uL File Number: E160849; 508 Industrial Control Equipment Warranty: 3 years parts & labor
Process Inputs Inputs: 0-20 mA, 4-20 mA, 1-5 V, ±10 V accuracy: ±0.05% FS ±1 count; square root:
±0.1% FS ±2 counts Function: Linear or square root Low-Flow Cutoff: 0 to 9999 (0 disables cutoff function) Decimal Point: Up to 3 decimals.
Calibration: Scale without signal or calibrate with signal source Calibration range: User programmable over entire range of meter Input Impedance: Voltage range: greater than 1 MΩ, Current range: 50-100 Ω, varies with resettable fuse impedance Input Overload: Protected by automatically resettable fuse temperature Drift: ±50 PPM/°C transmitter supply: Isolated, one or two transmitter supplies P1: 24 VDC ±10% @ 200 mA max (-10 option) P1 & P2: 24 VDC ±10% @ 200 mA & 40 mA max (-20 option) temperature Inputs Inputs: Factory calibrated, field selectable:
type J, K, T, or E thermocouples and 100 Ω platinum RTD (0.00385 or 0.00392 curve) resolution: 1°; type T: 1° or 0.1° Cold Junction reference: Automatic temperature Drift: ±2°C maximum Offset adjustment: Programmable to ±19.9°.
This parameter allows the user to apply an offset value to the temperature being displayed.
Input Impedance: Greater than 100 kΩ sensor Break: All relays and alarm status LEDs go to alarm state.
type range acc. range acc.
J -58º to 1382ºF ±2ºF -50º to 750ºC ±1ºC
K -58º to 2300ºF ±2ºF -50º to 1260ºC ±1ºC
T -292º to 700ºF ±2ºF -180º to 371ºC ±1ºC
E -58º to 1700ºF ±2ºF -50º to 927ºC ±1ºC
RTD -328º to 1382ºF ±1ºF -200º to 750ºC ±1ºC relays rating: 2 Form C (SPDT); rated 3 A @ 30 VDC or 3 A @ 250 VAC resistive load; 1/14 HP (≈ 50 watts) @ 125/250 VAC for inductive loads such as contactors, solenoids, etc.
Deadband: 0-100% FS, user selectable High or Low alarm: User may program any alarm for high or low relay Operation:
1. Automatic (non-latching) 2. Latching 3.
Pump alternation control relay reset: User selectable via front panel buttons or PC
1. Automatic reset only (non-latching)
2. Automatic plus manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared (latching) automatic reset: Relays reset when input passes the reset point Manual reset: Front panel button, MeterView, Modbus registers time Delay: 0 to 199 seconds, on and off delays; programmable Fail-safe Operation: Programmable, independent for each relay. Relay coils are energized in non-alarm condition. In case of power failure, relays will go to alarm state.
auto Initialization: When power is applied to the meter, relays will reflect the state of the input to the meter.
Isolated 4-20 ma transmitter Output scaling range: 1.00 to 23.00 mA; reverse scaling allowed.
Calibration: Factory calibrated 4.00 to 20.00 mA accuracy: ±0.1% FS ±0.004 mA temperature Drift: 50 PPM/°C Note: Analog output drift is separate from input drift Isolation: 500 V input-to-output or output-to-24 VDC supplies; 4 kV output-to-power line external Power: 35 VDC maximum Output Loop resistance: Loop Resistance Power Supply Minimum Maximum
| 24 | VDC | 10 | Ω | 700 | Ω | |
| 35 VDC (external) | 100 | Ω | 1200 | Ω |
serial Communications Compatibility: EIA-232, and EIA-485 with PDA7232 and PDA7422 Trident adapters.
Protocol: PDC and Modbus RTU Meter address: PDC protocol: 0 to 99, Modbus protocol: 1 to 247 Baud rate: 300 to 19,200 bps transmit time Delay: Programmable 0 to 199 ms Data: 8 bit (1 start bit, 1 stop bit) Parity: None (2 stop bits), even, or odd (Modbus only; PDC protocol does not use parity) Byte-to-Byte Timeout: 0.01 to 2.54 seconds (Modbus only) turn around Delay: Less than 2 ms (fixed) Refer to PDC and Modbus Serial Communications Protocol manuals for details.
www.predig.com5
CONNeCtIONs
EXC T+V+ mA+ COM
RTD
SWITCH
TC
TC
RTD
1 2 3 4 5 6
3 41 2 5
24V OUT POWER
COM NONO NC NC COM
RELAY2 RELAY1
4 36 5 2 1 2 12 1
P+ P-
Rear View Gasket
Front Bezel sPeCIFICatIONs
TRIDENT
www.predig.com
LDS765_K 01/12
Precision Digital corPoration 89 October Hill Rd • Holliston MA 01746 USA • Tel (800) 343-1001 • Fax (508) 655-8990
PD765
Disclaimer The information contained in this document is subject to change without notice. Precision Digital Corporation makes no representations or warranties with respect to the contents hereof, and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
©2006-2012 Precision Digital Corporation. All rights reserved.
Your Local Distributor is:
TRIDENT
trident X2 1.2" (30.5 mm) Display Model Options Installed Power** PD765-6X0-00* None 85-265 VAC
PD765-6X0-10 24 VDC Supply 85-265 VAC
PD765-6X2-00 2 Relays 85-265 VAC
PD765-6X2-10 2 Relays + 24 VDC Supply 85-265 VAC
PD765-6X3-00 4-20 mA Output 85-265 VAC
PD765-6X3-10 4-20 mA Out + 24 VDC Supply 85-265 VAC
PD765-6X3-20 4-20 mA Out + Dual 24 VDC Supplies 85-265 VAC
PD765-7X0-00 None 12-36 VDC
PD765-7X2-00 2 Relays 12-36 VDC
PD765-7X3-00 4-20 mA Output 12-36 VDC trident 0.56" (14.2 mm) Display Model Options Installed Power** PD765-6R0-00* None 85-265 VAC
PD765-6R0-10* 24 VDC Supply 85-265 VAC
PD765-6R2-00* 2 Relays 85-265 VAC
PD765-6R2-10* 2 Relays + 24 VDC Supply 85-265 VAC
PD765-6R3-00* 4-20 mA Output 85-265 VAC
PD765-6R3-10* 4-20 mA Output + 24 VDC Supply 85-265 VAC
PD765-6R3-20* 4-20 mA Out + Dual 24 VDC Supplies 85-265 VAC
PD765-7R0-00* None 12-36 VDC
PD765-7R2-00* 2 Relays 12-36 VDC
PD765-7R3-00* 4-20 mA Output 12-36 VDC
* Quick ship product, typically shipped within 2 business days.
** All models may be powered from AC or DC, see Specifications for details.
serial Communications accessories Model Description PDA7420 Trident Meter Copy Cable, 7' (2.1 m)
PDA7422 Trident RS-485 Serial Adapter
PDA7232 Trident RS-232 Serial Adapter
PDA7488 Trident RS-232 & RS-485 Isolated Multi-Input Adapter Board
PDA8006 Trident USB Serial Adapter Free selectable Modbus® or Proprietary ASCII protocol on all Trident & Trident X2 meters.
upgrade Cards Model Description Power PDX765-6X0-0 No Options 85-265 VAC
PDX765-6X0-1 24 VDC Supply 85-265 VAC
PDX765-6X2-0 2 Relays 85-265 VAC
PDX765-6X2-1 2 Relays + 24 VDC Supply 85-265 VAC
PDX765-6X3-0‡ 4-20 mA Output 85-265 VAC
PDX765-6X3-1‡ 4-20 mA Out + 24 VDC Supply 85-265 VAC
PDX765-6X3-2‡ 4-20 mA Out + Dual 24 VDC Supplies 85-265 VAC
PDX765-7X0-0 No Options 12-36 VDC
PDX765-7X2-0 2 Relays 12-36 VDC
PDX765-7X3-0‡ 4-20 mA Output 12-36 VDC
PDN-UPGLAB50 Factory Installation N/A ‡ 4-20 transmitter output option upgrades are NOT field-installable. Price for 4-20 transmitter output option includes factory installation labor fee (PDN-UPGLAB50) serial Communication Converters Model Description PDA7485-I RS-232 to RS-422/485 Isolated Converter
PDA7485-N RS-232 to RS-422/485 Non-Isolated Converter
PDA8232-N USB to RS-232 Converter
PDA8485-I USB to RS-422/485 Isolated Converter
PDA8485-N USB to RS-422/485 Non-Isolated Converter accessories
OrDerING INFOrMatION trident series Process & temperature 1/8 DIN Panel Meters
Rectangle
Page 4-2 |
Specifications subject to change
Dimensions in inches (mm) Body/gasket material
IP/NEMA
Rating
Max Temp.
Pipe thread codes
Temptran™ models
Approx.
weight
Model
CH103
3.5 (89) H
3.5 (89) L
1.9 (48) D
1.9 (48) T
Nickel-plated cast iron with SS chain/ silicone gasket
IP55
Type 3 and 4
316°C (600°F)
P1, P2, P3, P4 All models except TT220 and TT221
2.0 lbs.
(0.9 kg.)
CH103
CH366
3.0 (76) H
3.7 (94) L
1.37 (35) D
1.9 (48) T
White polypropylene (FDA approved)/ neoprene gasket
IP55
Type 3 and 4
110°C (230°F)
P3 only All models except TT220 and TT221
0.2 lbs.
(0.1 kg.)
CH366
CH359
3.5 (89) H
3.5 (89) L
2.0 (51) D
1.75 (44) T
Aluminum/ silicone gasket
IP55
Type 3 and 4
316°C (600°F)
P1, P2, P3, P4 All models except TT220 and TT221
0.8 lbs.
(0.4 kg.)
CH359
CH301
2.33 (59.2) H
4.25 (108) L
1.25 (31.8) D
3.60 (91.4) T
CH302
2.60 (66.0) H
5.20 (132) L
1.50 (38.1) D
4.25 (108) T
Aluminum/ neoprene gasket
IP55
Type 3 and 4
115°C (240°F)
CH301: P3
only
Miniature TT111 and TT211 models
0.5 lbs.
(0.2 kg.)
CH301
CH302: P2
only
CH302
CH360
3.5 (89) H
3.5 (89) L
2.0 (51) D
1.75 (44) T
316 SS with silicone gasket
IP56
Type 3, 4 and 4x
316°C (600°F)
P1, P2, P3, P4 All models except TT220 and TT221
1.8 lbs.
(0.8 kg.)
CH360
CH335/CH339
2.5 (64) Ø
3.5 (89) H
0.95 (20) D
300 series SS with Buna N O-ring
IP56
Type 3, 4 and 4x
121°C (250°F)
P3 only All models except TT220 and TT221
2.6 lbs.
(1.2 kg.)
CH335
300 series SS with Buna N O-ring and chain
IP56
Type 3, 4 and 4x
121°C (250°F)
P3 only All models except TT220 and TT221
2.6 lbs.
(1.2 kg.)
CH339
H
D
L
CONDUIT
THREAD B
SENSOR
THREAD
A
T
H
D
L
T
H
D
L
CONDUIT
THREAD B
SENSOR
THREAD
A
T
H
D
L
PIPE
THREADS
(2)
T
H
D
L
CONDUIT
THREAD B
SENSOR
THREAD
A
T
H
D
Ø
Dimensions in inches (mm) Body/gasket material Hazardous location rating
IP/NEMA
Rating
Max Temp.
Approx.
weight
Model
Explosionproof/flameproof heads FM/CSA approved
CH104:
4.60 (116.8) L
3.50 (88.9) H
1.63 (41.4) D
3.35 (85.1) T
CH106:
4.20 (106.7) L
3.50 (88.9) H
1.35 (34.3) D
3.22 (81.8) T
Copper-free aluminum/ Buna-N O-ring
Division 1; Division 2 Class I, Groups B, C, D;
Class II, Groups E, F, G;
Class I, Zone 1, AEx d
IIC;
Zone 1, EX d IIC;
T6 (Ta = 40°C), T2 (Ta = 260°C)
IP65
Type 3 and
121°C* (250°F)
1.5 lbs.
(0.7 kg.)
CH104
Stainless steel/ Buna-N O-ring
IP66
Type 3, 4, and 4X
121°C* (250°F)
2.4 lbs.
(1.1 kg.)
CH106
H
D
L
CONDUIT
THREAD B
SENSOR
THREAD
A
T
Connection Heads
*Maximum temperature increases to 500°F (260°C) if O-ring is removed. Environmental rating drops to Type 3, IP54.
scottl Rectangle
Rectangle
Page 3-2 |
Tip-sensitive RTDs & Thermocouples
Overview The probe sensing tip is constructed of copper alloy which is twenty times more conductive than stainless steel. The sensors react more quickly to changes and indicate tip temperature instead of stem temperature. The result is better accuracy in thermowells, bearings, and other installations. Minco recom-mends 0.250" diameter probes for use in thermowells.
• Copper alloy tip for fast response
• Accurate sensing to 260°C (500°F)
• Non-armor models can be user-shortened
Specifications Temperature range:
Thermocouple: -184 to 260°C (-300 to 500°F).
RTD: -50 to 260°C (-58 to 500°F).
Case:
Stainless steel with copper alloy tip.
Minimum case length:
Thermocouple: 2.5" (63.5 mm).
RTD: • Single element probes: 2.8" (71.1 mm).
• Dual element probes: 4.0" (101.6 mm).
Maximum case length:
48" (1220 mm), longer on special order.
Leads:
Thermocouple: Solid thermocouple wire, AWG 20 (except AWG 24 on model TC355). Specify PTFE insulation, stainless steel overbraid, or stainless steel armor.
RTD: 2, 3, or 4 leadwires, stranded copper with PTFE insulation. AWG 22, except 0.188" diameter dual probes AWG 24. For 2-lead RTDs add 0.03 Ω per foot (0.05 Ω per foot for 0.188" diameter dual probes) of combined case and lead length to element tolerance. Copper (CA, CC) models must have 3 leads.
Time constant:
Thermocouple: Typical value in moving water:
• Grounded junction: 1.5 seconds.
• Ungrounded junction: 7 seconds.
RTD:
• 2.0 seconds typical in moving water.
• 3.0 seconds for dual element models.
Pressure rating:
100 psi (6.9 bar).
Insulation resistance:
Thermocouple: 10 megohms minimum at 100 VDC, leads to case, ungrounded junctions only.
RTD:
• Single element probes: 1000 megohms min. at 500 VDC, leads to case.
• Dual element probes: 100 megohms min. at 100 VDC, between elements and leads to case.
Vibration:
Withstands 10 to 2000 Hz at 20 G’s min. per MIL-STD-202, Method 204, Test Condition D.
Shock:
Withstands 100 G’s min. sine wave shock of 8 milliseconds duration.
Specify and order products at:
www.minco.com/sensors_config
Model numbers: Thermocouples
Specification and order options: Thermocouples
Model for probe diameter:
0.188" (4.8 mm)
0.215" (5.5 mm)
0.250" (6.4 mm)
Single junction TC354 TC356 TC358 Dual junction TC355 TC357 TC359
TC356 Model number from table
T Junction type:
E = Chromel-Constantan J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan
G Junction grounding:
G = Grounded U = Ungrounded
200 Case length:
Specify in 0.1" increments: Ex: 200 = 20.0 inches
S Covering over leadwires:
T = PTFE only G = Glass braid only S = Stainless steel overbraid A = Stainless steel armor
24 Lead length in inches
TC356TG200S24 = Sample part number
Page 3-3
PR
O
B
ES
S56NA Model number from table 125 Case length:
Specify in 0.1" increments (Ex: 125 = 12.5 inches)
Y # of leads per sensing element:
Y = 2 leads Z = 3 leads (req’d for copper elements) X= 4 leads (PD only)
36 Lead length in inches S56NA125Y36 = Sample part number
Element Model for probe diameter:
0.188" (4.8 mm)
0.215" (5.5 mm)
0.250" (6.4 mm)
Single element RTDs: No armor over leads Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C
S54PA S51PA S53PA
Platinum (0.00385 TCR) 100 Ω ±0.06% at 0°C
(Meets EN60751, Class A)
S554PM S551PM S553PM
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C
(Meets EN60751, Class B)
S854PD S851PD S853PD
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C
S884PE S881PE S883PE
Copper (0.00427 TCR) 10 Ω ±0.2% at 25°C
S54CA S51CA S53CA
Nickel (0.00672) 120 Ω ±0.5% at 0°C
S54NA S51NA S53NA
Single element RTDs: With armor over leads
Add element code (Ex: S154__ =S154NA) S154__ S151__ S153__
Dual element RTDs: No armor over leads
Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C
S59PA S56PA S57PA
Platinum (0.00385 TCR) 100 Ω ±0.06% at 0°C
(Meets EN60751, Class A)
S559PM S556PM S557PM
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C
(Meets EN60751, Class B)
S859PD S856PD S857PD
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C
S889PE S886PE S887PE
Copper (0.00427 TCR) 10 Ω ±0.5% at 25°C
S56CC S57CC
Nickel (0.00672) 120 Ω ±0.5% at 0°C
S59NA S56NA S57NA
Dual element RTDs: With armor over leads
Add element code (Ex: S159__ =S159NA) S159__ S156__ S157__
Specification and order options: RTD’s
Model numbers: RTD’s
Specify and order products at: www.minco.com/sensors_config
STOCKED PARTS
Case Diameter
Sensing Element
Case Material
# of Lead-wires
Lead Length
Lead Covering
Case Length Stock Part #
0.188" (4.8mm)
CA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S54CA120Z36
18.0" S54CA180Z36
24.0" S54CA240Z36
NA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S54NA120Z36
18.0" S54NA180Z36
24.0" S54NA240Z36
PA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S54PA120Z36
18.0" S54PA180Z36
24.0" S54PA240Z36
PD
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S854PD120Z36
18.0" S854PD180Z36
24.0" S854PD240Z36
0.215" (5.5mm)
CA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S51CA120Z36
18.0" S51CA180Z36
24.0" S51CA240Z36
NA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S51NA120Z36
18.0" S51NA180Z36
24.0" S51NA240Z36
PA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S51PA120Z36
18.0" S51PA180Z36
24.0" S51PA240Z36
PD
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S851PD120Z36
18.0" S851PD180Z36
24.0" S851PD240Z36
0.250" (6.4mm)
CA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S53CA120Z36
18.0" S53CA180Z36
24.0" S53CA240Z36
NA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S53NA120Z36
18.0" S53NA180Z36
24.0" S53NA240Z36
PA
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S53PA120Z36
18.0" S53PA180Z36
24.0" S53PA240Z36
PD
Stainless Steel with
Copper Alloy Tip
3 36"
PTFE
Insulated Leads
12.0" S853PD120Z36
18.0" S853PD180Z36
24.0" S853PD240Z36
Note: Available up to 10 pieces or contact Minco Customer Service
Page Rev. 04/2011 scottl Rectangle
MWI CORPORATION
Wilkinson Pump Station
Paint Summary – Coal Tar Epoxy
Specification: 22 10 00.00 10, SD-03 and 2.5 Date: 8/16/13
Surface Preparation
Sandblast to white metal SSPC-SP5, with an average profile of 2.5 mils minimum.
1st Coat Coal tar epoxy to 6-8 mils dry film thickness.
2nd Coat
3nd Coat (if required)
Inspection Check appearance and record total coating thickness of 16.0 mils minimum dry film thickness.
Product Manufacture
BLP Mobile Paints Mo-Tar C-200 Epoxy Coating.
Application Paint coating system application shall be done at MWI’s SSPC-QP 3 certified painting facility or approved vendor.
P.O. BOX 717 • THEODORE, ALABAMA 36590 -0717 • PHONE (251) 443-6110 • FAX (251) 408-0410
PRODUCT DATA
PRODUCT
DESCRIPTION
TYPICAL USES
PRODUCT
ADVANTAGES
40-AX-7
PHYSICAL
CONSTANTS
GLOSS
COLORS
APPLICATION
SHIPPING &
STORAGE
Mo-TarTM C-200 Epoxy Coating
Black 40-AX-7, Red 40-AR-16 Polyamide Coal Tar Epoxy
Heavy duty, chemical and corrosion resistant two component coal tar epoxy coating designed for high build application to steel and masonry surfaces in severe industrial applications. Offers excellent chemical and abrasion resistance. Low VOC and high solids content. Lead and chromate free.
For industrial, commercial and marine use as a protective coating or lining for steel or concrete piping, tanks, bulkheads, basins, piling, bilges, hulls or other equipment and structures in severe exposures. Excellent for underground and immersion service. Not for potable water contact.
Mo-TarTM C-200 offers excellent protection in corrosive and severe environments including waste and sewage treatment plants, as well as spill containment dikes and chemical process facilities. Excellent resistance to fresh or salt water, solvents, petroleum products, acids and alkalis. Low VOC and high volume solids content. Temperature resistance (dry)
- 300oF. Meets the requirements of Steel Structures Painting Council SSPC Paint 16, Military Specification DOD-P-23236 Class 2 and Corp of Engineers Specification C- 200A.
Black 40-AX-7 and Red 40-AR-16
Semigloss
Nonvolatile - By weight - 85.7 ± 1.0% By volume - 78.2 ± 1.0%
VOC (Calculated) - 1.56 lbs./gal.
187 grams/liter
Flash Point - 112oF minimum (Setaflash) (mixed) Mixing Ratio - 4:1 by volume Weight per gallon - (A) 11.1 ± 0.2 lbs. (B) 9.7 ± 0.2 lbs.
Recommended Film Thickness per coat - 6.0 - 8.0 mils dry, 7.7 - 10.2 mils wet Theoretical Coverage @ 8.0 mils dry - 157 sq. ft./gal.
Method - Conventional or airless spray, brush recommended for small areas only Thinner - Xylene 75-15 Cure time @ 75oF - To touch - 4 hours
To recoat - 6 hours minimum, 24 hours maximum Dry hard - 48 hours For immersion - 7 days minimum
Pot life @ 75o F - 4 hours minimum Induction time - 15 minutes @ 77o F (See “Mixing” on back)
Consists of - 1 Gallon Unit 5 Gallon Unit Part (A) 1 Gallon (SF) 5 Gallon (SF) Part (B) 1 Quart (SF) 1 Gallon Unit Shipping Weight 12 lbs. 58 lbs.
(SF) - short filled
Shelf Life - 12 months minimum from date of manufacture when maintained in protected storage @ 40-100oF (subject to reinspection thereafter)
LIMITED WARRANTY
The successful performance of this product is highly dependent on many factors beyond our control. Results are highly dependent upon the skill of the operator. This product is manufactured to meet the highest level of consistency and quality for the intended use. Mobile Paint warrants that its products meet the specifications which it sets for them. Should this product be proven to be off-specification within one year from date of shipment, Mobile Paint will, at its sole discretion, either replace the product or issue credit for the original purchase price of the product. The replacement or refund shall be the buyer’s sole remedy and Mobile Paint and its affiliates MAKE NO OTHER WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY, DESIGN COMPATIBILITY AND FITNESS FOR A PARTICULAR PURPOSE. LABOR OR COST OF LABOR AND OTHER INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES ARE SPECIFICALLY EXCLUDED. The technical data contained herein are true and accurate to the best of our knowledge. Published technical data and instructions are subject to change without prior notice.
APPLICATION INSTRUCTIONS
Application: Application by conventional or airless spray is recommended for proper film build and best results. Brush application is acceptable for touch up.
Roller application may require special care to prevent bubbling and may require more than one coat to attain proper film thickness. Apply at 10 - 12 mils wet film thickness (depending on amount of thinner added) to achieve 8.0 mils dry film thickness.
NOTE: When applying over Inorganic Zinc Primers or porous concrete it may be desirable to apply a thinned “mist coat” and allow tiny bubbles to form. Follow with a full wet coat after bubbles disappear.
Recoat Information: If two coats of Mo-TarTM C-200 are required to achieve the necessary film thickness, the interval between coats should be as short as possible.
For adequate intercoat adhesion, it is important that the second coat be applied as soon as possible after the first coat is firm. If the first coat has cured more than 24 hours, the surface must be abraded by low pressure brush blasting to provide an adequate mechanical bond for recoating.
Equipment: Conventional spray - For pressure feed, use DeVilbiss MBC gun with E tip and needle and 30 air cap or equivalent at 50-90 psi atomizing pressure and 10-35 psi fluid (pot) pressure, 3/8" ID material hose, double regulated pressure tank with oil and moisture separator. Airless Spray - Minimum of 30:1 ratio pump, .017"-.027" orifice tip, 3/8" ID Teflon material hose.
NOTE: During lunch,breaks or any period of work stoppage, material should be removed from hoses and equipment. Release pressure from equipment and flush hoses and equipment with the proper thinner. Do not repressurize equipment until ready to resume work.
Cleanup: Clean all equipment immediately after use with MoPoxYTM Brushing Thinner 75-35 or MEK.
Completely flush all spray equipment with either of these solvents. Occasional flushing of spray equipment during the course of the working day helps prevent buildup and possible clogging.
Safety: Safe storage, handling and use dictate that adequate health and safety precautions be observed with this product and any recommended thinners. User is specifically directed to consult the current Material Safety Data Sheet for this product as well as precautions contained on product labeling.
Notice: The technical data contained herein are true and accurate to the best of our knowledge. All products are offered and sold subject to Mobi le Paint Manufacturing Company’s Standard Conditions of Sale.
Published technical data and instructions are subject to change without prior notice.
40AX7 (5/99)
Consult your Mobile Paint Representative for the protective coating system best suited for your requirements.
Limitations: Apply in good weather when air and surface temperatures are above 40oF and surface temperature is at least 5oF above the dew point. For optimum application properties, material should be between 70 to 100oF prior to mixing and application.
Maintain unmixed material in closed containers in protected storage at 40 - 100oF.
Surface Preparation: Good surface preparation is essential to a satisfactory coating system. Surfaces to be coated should be clean and dry. Remove all oil, grease, mildew or other contamination by solvent or detergent cleaning or other effective means.
New or Unfinished Surfaces - Steel - For application to abrasive blasted steel surfaces only. “Commercial Blast Cleaning” (SSPC-SP6) is recommended as minimum for less critical service. For best performance in areas of high moisture, condensation, splash, spillage, etc., surface preparation should be “Near White Blast Cleaning” (SSPC-SP10). Proper blast media and blasting equipment shall be used to produce an average profile depth of 2.5 mils minimum. Do not reuse abrasive media. Remove blasting dust and grit from surfaces before painting. Blasted surfaces should be coated within 8 hours after blasting or before rusting or other contamination of the surface occurs.
Concrete - Must be clean, dry, properly cured and free from all surface contaminants. “Brush off Blast” (SSPC- SP7) to provide an etched surface and to remove contaminants and laitance. Remove dust before coating.
A prime coat of Mo-TarTM C-200 will penetrate concrete and is highly recommended to provide a good base coat prior to application of Mo-TarTM C-200. When applying as a prime coat, thin material up to 20% by volume (25 ounces per gallon).
Previously Finished Surfaces - This coating is for application directly to abrasive blasted ferrous metal or concrete surfaces only. Completely remove all other previous finishes as under “New or Unfinished Surfaces” above.
Mixing: This is a two component coating supplied in two containers as a unit. Always mix a complete unit in the proportions supplied. (1) Mix the contents of Component A thoroughly with a power agitator. (2) Combine the entire contents of Component A and Component B and mix thoroughly with a power agitator. Allow an induction time of 15 minutes at 77oF and remix before application.
At lower temperatures a longer induction time is required.
Thinn…
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