Attachment_3_EDR.pdf

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Attached to
F-16 Radar Electrical Limiter IDIQ - NSN: 5895-01-515-8924 WF
Solicitation number
FA821226R0004
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This is an Engineering Data Requirements document (Hill AFB Form 462) for the manufacture of a Limiter, Electrical component used in F-16 Radar systems. The part number is 588R499H01 with National Stock Number 5895-01-515-8924WF. The document was prepared by Joe Refahiyat from the 416 SCMS/GUEAA office at Hill Air Force Base on March 9, 2023, and is marked as Controlled Unclassified Information (CUI).

The document establishes manufacturing and quality requirements for contractors producing this aircraft part. Key requirements include: adherence to MIL-STD-2000 soldering standards for aircraft applications, with J-STD-001 acceptable if it meets or exceeds MIL-STD-2000 specifications; continued use of leaded solder in compliance with Air Force Airworthiness Advisory M-05-01, as no lead-free alternative has demonstrated equivalent reliability for military applications; written certification of compliance if no lead-free components are used; application of Unique Identification (UID) per Northrop Grumman Drawing PS83869NB using stamping, ink, or labels; and compliance with industry standard IPC-1066 for marking lead-free materials. Vendors must obtain a license from the Nuclear Regulatory Commission to handle the radioactive material contained in this component. All material sources and substitutions listed on specifications and drawings require prior approval from the cognizant engineering activity, and deviations from control drawing specifications are prohibited without explicit authorization.

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REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

LIMITER, ELECTRICAL (F-16 Radar)

2. PART NUMBER:

588R499H01

3. NATIONAL STOCK NUMBER:

5895-01-515-8924WF

PREPARED BY:

Joe Refahiyat

OFFICE SYMBOL:

416 SCMS/GUEAA

DATE:

2023 MARCH 09

HILL AFB FORM 462 Page 1 of 1

CUI

CUI

4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA

WILL NOT BE FURNISHED UNLESS SO INDICATED.

5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATIONS AND DRAWINGS ARE THE ONLY SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT ENGINEERING

ACTIVITY.

6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR APPROVAL BY

THE COGNIZANT ENGINEERING ACTIVITY.

7. THIS IS AN AIRCRAFT PART. USE THE APPROPRIATE PORTION OF MIL-STD-2000 THAT APPLIES TO AIRCRAFT SOLDERING FOR ALL SOLDERING REQUIREMENTS. *NOTE: J-STD-001 MAY BE USED IN LIEU OF MIL-STD-2000, IF SPECIFICATION MEETS OR EXCEEDS

MIL-STD-2000.

8. EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01) REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AND ELECTRONIC MILITARY PRODUCTS. TO DATE, NO LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE STANDARD LEADED SOLDERS.

THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE LEAD-FREE SOLDER REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATIBILITY, AND RELIABILITY STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.

1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHER ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE SOLDER OR

LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.

2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED WITH A

SEPARATE PART NUMBER OR DESIGNATION.

9. IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR

ELECTRONICS COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR

SHALL PROVIDE WRITTEN CERTIFICATION OF COMPLIANCE AS A DELIVERABLE WITH THE

CONTRACT.

1. USE INDUSTRY STANDARD IPC-1066, "MARKING, SYMBOLS AND LABELS FOR

IDENTIFICATION OF LEAD-FREE AND OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND

DEVICES."

2. INCLUDE THE PROGRAM ENGINEER'S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY "LEAD-FREE" MILITARY

PART(S) IN REFERENCE TO ITS' RELIABILITY, PERFORMANCE AND COMPATIBILITY FOR THE SYSTEM.

10. UNIQUE IDENTIFICATION (UID) SHALL BE APPLIED PER Northrop Grumman Drawing PS83869NB, Proc A CL 5 – UID Optional – Marking by STAMPING Or INK Or LABEL.

11. This item has radioactive material. Vendor should be able to obtain license from the Nuclear regulatory Commission.

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